scholarly journals Mechanical Performance of Additively Manufactured Fiber-Reinforced Functionally Graded Lattices

JOM ◽  
2019 ◽  
Vol 72 (3) ◽  
pp. 1292-1298 ◽  
Author(s):  
János Plocher ◽  
Ajit Panesar
Keyword(s):  
Energy Absorption ◽  
Mechanical Performance ◽  
Weight Ratio ◽  
Short Fiber ◽  
Functionally Graded ◽  
Fused Deposition Modelling ◽  
Valuable Insight ◽  
Fiber Reinforced ◽  
Fused Deposition ◽  
Unit Cells

AbstractLatticing has become a common design practice in additive manufacturing (AM) and represents a key lightweighting strategy to date. Functional graded lattices (FGLs) have recently gained immense traction in the AM community, offering a unique way of tailoring the structural performance. This paper constitutes the first ever investigation on the combination of graded strut- and surface-based lattices with fiber-reinforced AM to further increase the performance-to-weight ratio. The energy absorption behavior of cubic lattice specimens composed of body-centered cubic and Schwarz-P unit cells with different severities of grading but the same mass, considered for uniaxial compression testing and printed by fused deposition modelling of short fiber-reinforced nylon, were investigated. The results elucidate that grading affects the energy absorption capability and deformation behavior of these lattice types differently. These findings can provide engineers with valuable insight into the properties of FGLs, aiding targeted rather than expertise-driven utilization of lattices in design for AM.

scholarly journals Compressive Properties of Additively Manufactured Functionally Graded Kagome Lattice Structure

Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 517 ◽  
Author(s):  
Rinoj Gautam ◽  
Sridhar Idapalapati
Keyword(s):  
Energy Absorption ◽  
Fused Deposition Modeling ◽  
Mechanical Performance ◽  
Lattice Structure ◽  
Peak Load ◽  
Functionally Graded ◽  
Uniform Density ◽  
Compressive Properties ◽  
Fused Deposition ◽  
Number Of Layers

Cellular lattice structures have important applications in aerospace, automobile and defense industries due to their high specific strength, modulus and energy absorption. Additive manufacturing provides the design freedom to fabricate complex cellular structures. This study investigates the compressive properties and deformation behavior of a Ti-6Al-4V unit Kagome structure fabricated by selective laser melting. Further, the mechanical performance of multi-unit and multi-layer Kagome structure of acrylonitrile butadiene styrene (ABS) ABS-M30™ manufactured by fused deposition modeling is explored. The effect of a number of layers of Kagome structure on the compressive properties is investigated. This paper also explores the mechanical properties of functionally graded and uniform density Kagome structure. The stiffness of the structure decreased with the increase in the number of layers whereas no change in peak load was observed. The functionally graded Kagome structure provided 35% more energy absorption than the uniform density structure.

Mechanical performance of additively manufactured uniform and graded porous structures based on topology-optimized unit cells

2020 ◽  
pp. 095440622094711
Author(s):  
Mohsen Teimouri ◽  
Masoud Asgari
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Mechanical Performance ◽  
Functionally Graded ◽  
Geometrical Parameters ◽  
Lattice Structures ◽  
Shell Type ◽  
Two Samples ◽  
Unit Cells ◽  
Thin Walled

A topology optimization (TO) method is used to develop new and efficient unit cells to be used in additively manufactured porous lattice structures. Two types of unit cells including solid and thin-walled shell-type ones are introduced for generating the desired regular and functionally graded (FG) lattice structures. To evaluate structural stiffness and crushing behavior of the proposed lattice structures, their mechanical properties, and energy absorption parameters have been calculated through implementing finite element (FE) simulations on them. To validate the simulations, two samples were fabricated by a stereolithography (SLA) machine. Besides, the effects of geometrical parameters and optimizing scheme of the unit cells on the mechanical properties of the proposed structures are studied. Consequently, energy absorption parameters have been calculated and compared for both the solid and thin-walled lattice structures to evaluate their ability in energy absorption. It was found in general that for the solid lattice structures, the mechanical properties, and the crushing parameters are directly affected by porosity though in shell-type ones superior mechanical properties could be achieved even for a smaller proportion of material usage.

Mechanical performance of honeycomb sandwich structures built by FDM printing technique

2021 ◽  
pp. 089270572199789
Author(s):  
S Gohar ◽  
G Hussain ◽  
A Ali ◽  
H Ahmad
Keyword(s):  
Fused Deposition Modeling ◽  
Mechanical Performance ◽  
Sandwich Structures ◽  
Weight Ratio ◽  
High Strength ◽  
Core Material ◽  
Interfacial Bond Strength ◽  
Fused Deposition ◽  
Competitive Prices ◽  
Composite Face

Honey Comb Sandwich Structures (HCSS) have numerous applications in aerospace, automobile, and satellite industry because of their properties like high strength to weight ratio, stiffness and impact strength. Fused Deposition Modeling (FDM) is a process which, through its flexibility, simple processing, short manufacturing time, competitive prices and freedom of design, has an ability to enhance the functionality of HCSS. This paper investigates the mechanical behavior (i.e. flexural, edgewise compression and Interfacial bond strength) of FDM-built HCSS. The influence of face/core material was examined by manufacturing four types of specimens namely ABS core with Composite (PLA + 15% carbon fibers) face sheets, ABS core with PLA face sheets, TPU core with composite face sheets and TPU core with PLA face sheets. To measure the effect of face sheets geometry, raster layup was varied at 0°/90° and 45°/−45°. The mechanical characterization revealed that an optimum combination of materials is ABS core with composite face sheets having raster layup of 0°/90°. This study indicates that HCSS with complex lamination schemes and adequate mechanical properties could be manufactured using FDM which may widen the applications of FDM on an industrial scale.

scholarly journals Fused Deposition Modelling of Fibre Reinforced Polymer Composites: A Parametric Review

2021 ◽  
Vol 5 (1) ◽  
pp. 29
Author(s):  
Narongkorn Krajangsawasdi ◽  
Lourens G. Blok ◽  
Ian Hamerton ◽  
Marco L. Longana ◽  
Benjamin K. S. Woods ◽  
...  
Keyword(s):  
Process Parameters ◽  
Mechanical Performance ◽  
Fibre Length ◽  
Processing Parameters ◽  
Thermoplastic Composite ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Fibre Reinforced Polymer ◽  
Printing Parameters

Fused deposition modelling (FDM) is a widely used additive layer manufacturing process that deposits thermoplastic material layer-by-layer to produce complex geometries within a short time. Increasingly, fibres are being used to reinforce thermoplastic filaments to improve mechanical performance. This paper reviews the available literature on fibre reinforced FDM to investigate how the mechanical, physical, and thermal properties of 3D-printed fibre reinforced thermoplastic composite materials are affected by printing parameters (e.g., printing speed, temperature, building principle, etc.) and constitutive materials properties, i.e., polymeric matrices, reinforcements, and additional materials. In particular, the reinforcement fibres are categorized in this review considering the different available types (e.g., carbon, glass, aramid, and natural), and obtainable architectures divided accordingly to the fibre length (nano, short, and continuous). The review attempts to distil the optimum processing parameters that could be deduced from across different studies by presenting graphically the relationship between process parameters and properties. This publication benefits the material developer who is investigating the process parameters to optimize the printing parameters of novel materials or looking for a good constituent combination to produce composite FDM filaments, thus helping to reduce material wastage and experimental time.

scholarly journals The Influence of Manufacturing Parameters on the Mechanical Behaviour of PLA and ABS Pieces Manufactured by FDM: A Comparative Analysis

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1333 ◽  
Author(s):  
Adrián Rodríguez-Panes ◽  
Juan Claver ◽  
Ana Camacho
Keyword(s):  
Tensile Strength ◽  
Mechanical Behaviour ◽  
Mechanical Performance ◽  
Acrylonitrile Butadiene Styrene ◽  
Polymer Materials ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Layer Orientation ◽  
Lower Variability

This paper presents a comparative study of the tensile mechanical behaviour of pieces produced using the Fused Deposition Modelling (FDM) additive manufacturing technique with respect to the two types of thermoplastic material most widely used in this technique: polylactide (PLA) and acrylonitrile butadiene styrene (ABS). The aim of this study is to compare the effect of layer height, infill density, and layer orientation on the mechanical performance of PLA and ABS test specimens. The variables under study here are tensile yield stress, tensile strength, nominal strain at break, and modulus of elasticity. The results obtained with ABS show a lower variability than those obtained with PLA. In general, the infill percentage is the manufacturing parameter of greatest influence on the results, although the effect is more noticeable in PLA than in ABS. The test specimens manufactured using PLA perform more rigidly and they are found to have greater tensile strength than ABS. The bond between layers in PLA turns out to be extremely strong and is, therefore, highly suitable for use in additive technologies. The methodology proposed is a reference of interest in studies involving the determination of mechanical properties of polymer materials manufactured using these technologies.

Development of Scaffold Building Units and Assembly for Tissue Engineering Using Fused Deposition Modelling

2009 ◽  
Vol 83-86 ◽  
pp. 269-274 ◽  
Author(s):  
Syed H. Masood ◽  
Kadhim Alamara
Keyword(s):  
Tissue Engineering ◽  
Pore Size ◽  
Fused Deposition Modeling ◽  
Porous Scaffold ◽  
Cell Structure ◽  
Three Dimensional ◽  
Three Dimensions ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Unit Cells

In tissue engineering (TE), a porous scaffold structure of biodegradable material is required as a template to guide the proliferation, growth and development of cells appropriately in three dimensions. The scaffold must meet design requirements of appropriate porosity, pore size and interconnected structure to allow cell proliferation and adhesion. This paper presents a methodology for design and manufacture of TE scaffolds with varying porosity by employing open structure building units and Fused Deposition Modeling (FDM) rapid prototyping technique. A computer modeling approach for constructing and assembly of three-dimensional unit cell structure is presented to provide a solution of scaffolds design that can potentially meet the diverse requirements of TE applications. A parametric set of open polyhedral unit cells is used to assist the user in designing the required micro-architecture of the scaffold with required porosity and pore size and then the Boolean operation is used to create the scaffold of a given CAD model from the designed microstructure. The procedure is verified by fabrication of physical scaffolds using the commercial FDM system.

Use of polymer concrete for large-scale 3D printing

2021 ◽  
Vol 27 (3) ◽  
pp. 465-474
Author(s):  
Martin Krčma ◽  
David Škaroupka ◽  
Petr Vosynek ◽  
Tomáš Zikmund ◽  
Jozef Kaiser ◽  
...  
Keyword(s):  
3D Printing ◽  
Large Scale ◽  
Mechanical Performance ◽  
Construction Material ◽  
Polymer Concrete ◽  
Fused Deposition Modelling ◽  
Cast State ◽  
Content Type ◽  
Fused Deposition ◽  
3D Printed

Purpose This paper aims to focus on the evaluation of a polymer concrete as a three-dimensional (3D) printing material. An associated company has developed plastic concrete made from reused unrecyclable plastic waste. Its intended use is as a construction material. Design/methodology/approach The concrete mix, called PolyBet, composed of polypropylene and glass sand, is printed by the fused deposition modelling process. The process of material and parameter selection is described. The mechanical properties of the filled material were compared to its cast state. Samples were made from castings and two different orientations of 3D-printed parts. Three-point flex tests were carried out, and the area of the break was examined. Computed tomography of the samples was carried out. Findings The influence of the 3D printing process on the material was evaluated. The mechanical performance of the longitudinal samples was close to the cast state. There was a difference in the failure mode between the states, with cast parts exhibiting a tougher behaviour, with fractures propagating in a stair-like manner. The 3D-printed samples exhibited high degrees of porosity. Originality/value The results suggest that the novel material is a good fit for 3D printing, with little to no degradation caused by the process. Layer adhesion was shown to be excellent, with negligible effect on the finished part for the longitudinal orientation. That means, if large-scale testing of buildability is successful, the material is a good fit for additive manufacturing of building components and other large-scale structures.

Micromechanics-based analyses of short fiber-reinforced composites with functionally graded interphases

2019 ◽  
Vol 54 (8) ◽  
pp. 1031-1048 ◽  
Author(s):  
Yang Yang ◽  
Qi He ◽  
Hong-Liang Dai ◽  
Jian Pang ◽  
Liang Yang ◽  
...  
Keyword(s):  
Aspect Ratio ◽  
Elastic Properties ◽  
Effective Properties ◽  
Micromechanical Model ◽  
Short Fiber ◽  
Functionally Graded ◽  
Fiber Reinforced Composites ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
The Matrix

A micromechanical model for short fiber-reinforced composites (SFRCs) with functionally graded interphases and a systematic prediction scheme to determine the effective properties are presented. The matrix and the fibers are regarded to be linear elastic, isotropic, and homogeneous. Fibers are assumed to be ellipsoids coated perfectly by functionally graded interphases, which is supposed to be formed chemically or physically by the constituents near the interface. First, to analyze the grading interphase effect, layer-wise concept is followed to divide the functionally graded interphases into multi-homogeneous sub-layers. Next, to take the effect of functionally graded interphases into account, a combination of multi-inclusion method and Mori–Tanaka method is applied to predict effective elastic properties of this unidirectional SFRCs with respect to the content and aspect ratio of the inclusions. By employing coordinate transformation, spatially elastic moduli are obtained. Finally, Voigt homogenization scheme is used to obtain the overall, averaged, symmetrical elastic properties of the SFRCs. Numerical examples and analyses demonstrate the applicability of the proposed method and indicate the influences of graded interphase, orientation, and aspect ratio of inclusions as well as properties and contents of the constituents on the overall properties of SFRCs.

Sign in / Sign up

Export Citation Format

Share Document