scholarly journals Unique steel belt press technology for high strength papers from high yield pulp

2021 ◽  
Vol 3 (5) ◽  
Author(s):  
Tove Joelsson ◽  
Anna Svedberg ◽  
Sven Norgren ◽  
Gunilla Pettersson ◽  
Jan-Erik Berg ◽  
...  
Keyword(s):  
Dwell Time ◽  
High Strength ◽  
Strength Properties ◽  
Infrared Heating ◽  
High Yield ◽  
Maximum Speed ◽  
Pulp Fibers ◽  
Wet Strength ◽  
Line Load ◽  
Belt Press

AbstractThe dry strength properties of hot-pressed moist paper improved as stiff high-yield pulp fibers soften and the sheet density increased. Very high wet strength was also achieved without adding strengthening agents. This research focuses on a new hot-pressing methodology based on a steel belt-based pilot cylinder press with infrared heating. The heated steel belt transports the moist paper into the cylinder nip with two adjacent steel rollers with adjustable nip pressure. The temperature ranges up to 300 °C, maximum speed is 5 m/min, maximum pulling force from the steel belt is 70 kN and the line load in the two press nips is 15 kN/m each. High peak pressures are possible due to the hard press nip between steel rolls and steel belt, allowing a good heat transfer to the paper. The long dwell time allows strained drying of the paper which results to high density and high wet strength. Paper samples from high-yield pulps were tested at different nip pressures, temperatures and machine speeds while the dry content was kept constant at about 63%. High nip pressure showed the largest effect on densification and dry strength. While high temperature and long dwell time seem to be most important in achieving high wet strength.

scholarly journals High strength paper from high yield pulps by means of hot-pressing

2020 ◽  
Vol 35 (2) ◽  
pp. 195-204
Author(s):  
Tove Joelsson ◽  
Gunilla Pettersson ◽  
Sven Norgren ◽  
Anna Svedberg ◽  
Hans Höglund ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Hot Pressing ◽  
Kraft Pulp ◽  
High Strength ◽  
Strength Properties ◽  
High Yield ◽  
Thermomechanical Pulp ◽  
Wet Strength ◽  
Chemical Pulp ◽  
Bleached Kraft Pulp

AbstractThe hypothesis is that it should be possible to modify papermaking conditions in line with the softening properties of high yield pulp fibres and achieve similar strength properties to conventional chemical pulp based paper. We therefore investigated the rheological and physical properties of high yield pulp based papers during hot-pressing. Our results confirm that increased temperature combined with sufficient pressure enables permanent densification by softening of lignin, producing very high tensile strength. This treatment also significantly improved the wet tensile strength in comparison to bleached kraft pulp without using wet strength agents. The high yield pulps used here were spruce based thermomechanical pulp, chemi-thermomechanical pulp, and high temperature chemi-thermomechanical pulp, and birch-aspen based neutral sulphite semi chemical pulp, with spruce-pine based bleached kraft pulp as reference. Rapid Köhten sheets of 150\hspace{0.1667em}\text{g}/{\text{m}^{2}} and 50 % dryness were hot-pressed in a cylinder-press at 20–200 °C, 7 MPa, and 1 m/min. The mechanical properties showed great improvements in these high yield pulp papers, with tensile index increased to 75 kNm/kg and compression strength index to 45 kNm/kg; levels close to and better than bleached kraft. Wet strength increased to 16 Nm/g compared to 5 Nm/g for bleached kraft.

Improving paper wet strength via increased lignin content and hot-pressing temperature

TAPPI Journal ◽  
2020 ◽  
Vol 19 (10) ◽  
pp. 487-497
Author(s):  
TOVE JOELSSON ◽  
GUNILLA PETTERSSON ◽  
SVEN NORGREN ◽  
ANNA SVEDBERG ◽  
HANS HOGLUND ◽  
...  
Keyword(s):  
Hot Pressing ◽  
Lignin Content ◽  
Pilot Scale ◽  
Strength Properties ◽  
High Yield ◽  
Kraft Pulps ◽  
Pressing Temperature ◽  
Wet Strength ◽  
Tensile Index ◽  
Reference Samples

It is known that the strength properties of wood-based paper materials can be enhanced via hot-pressing techniques. Today, there is a desire not only for a change from fossil-based packaging materials to new sustainable bio-based materials, but also for more effective and eco-friendly solutions for improving the dry and wet strength of paper and board. Against this background, hot pressing of paper made from high yield pulp (HYP), rich in lignin, becomes highly interesting. This study investigated the influence of pressing temperature and native lignin content on the properties of paper produced by means of hot pressing. Kraft pulps of varied lignin content (kappa numbers: 25, 50, 80) were produced at pilot scale from the same batch by varying the cooking time. We then studied the effect of lignin content by evaluating the physical properties of Rapid Köthen sheets after hot pressing in the temperature range of 20°C–200°C with a constant nip pressure of 7 MPa. The pilot-scale cooked pulps were compared with reference samples of mill-produced northern bleached soft-wood kraft (NBSK) pulp and mill-produced chemithermomechanical pulp (CTMP). Generally, the results demonstrated that lignin content had a significant effect on both dry and wet tensile index. All of the pilot cooked pulps with increased lignin content had a higher tensile index than the reference NBSK pulp. To obtain high tensile index, both dry and wet, the pressing temperature should be set high, preferably at least 200°C; that is, well above the glass transition temperature (Tg) for lignin. Moreover, the lignin content should preferably also be high. All kraft pulps investigated in this study showed a linear relationship between wet strength and lignin content.

A novel predictive method for filler coflocculation with cellulose microfibrils

TAPPI Journal ◽  
2019 ◽  
Vol 18 (11) ◽  
pp. 653-664
Author(s):  
IGNACIO DE SAN PIO ◽  
KLAS G. JOHANSSON ◽  
PAUL KROCHAK
Keyword(s):  
Negative Impact ◽  
High Strength ◽  
Strength Properties ◽  
Cellulose Microfibrils ◽  
Paper Strength ◽  
Flow Loop ◽  
Cationic Starch ◽  
Reflectance Measurement ◽  
Drainage Rate ◽  
Complete Study

Different strategies aimed at reducing the negative impact of fillers on paper strength have been the objective of many studies during the past few decades. Some new strategies have even been patented or commercialized, yet a complete study on the behavior of the filler flocs and their effect on retention, drainage, and formation has not been found in literature. This type of research on fillers is often limited by difficulties in simulating high levels of shear at laboratory scale similar to those at mill scale. To address this challenge, a combination of techniques was used to compare preflocculation (i.e., filler is flocculated before addition to the pulp) with coflocculation strategies (i.e., filler is mixed with a binder and flocculated before addition to the pulp). The effect on filler and fiber flocs size was studied in a pilot flow loop using focal beam reflectance measurement (FBRM) and image analysis. Flocs obtained with cationic polyacrylamide (CPAM) and bentonite were shown to have similar shear resistance with both strategies, whereas cationic starch (CS) was clearly more advantageous when coflocculation strategy was used. The effect of flocculation strategy on drainage rate, STFI formation, ash retention, and standard strength properties was measured. Coflocculation of filler with CPAM plus bentonite or CS showed promising results and produced sheets with high strength but had a negative impact on wire dewatering, opening a door for further optimization.

REPUBLIC 50

Alloy Digest ◽  
1967 ◽  
Vol 16 (1) ◽  
Keyword(s):  
Fracture Toughness ◽  
Corrosion Resistance ◽  
Yield Strength ◽  
Physical Properties ◽  
Structural Steel ◽  
High Strength ◽  
Heat Treating ◽  
High Yield ◽  
Bend Strength ◽  
High Yield Strength

Abstract Republic 50 is a high-strength low-alloy structural steel recommended where high yield strength and toughness combined with good weldability and corrosion resistance are required. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and compressive, shear, and bend strength as well as fracture toughness and fatigue. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SA-205. Producer or source: Republic Steel Corporation.

Causes of gear pump fails and methods for their elimination

2020 ◽  
pp. 98-107
Author(s):  
Vitaliy A. Zuyevskiy ◽  
Daniil O. Klimyuk ◽  
Ivan A. Shemberev
Keyword(s):  
Adhesion Strength ◽  
Production Systems ◽  
Low Cost ◽  
High Strength ◽  
Strength Properties ◽  
Research Purpose ◽  
Working Fluid ◽  
Gear Pump ◽  
Repair Service ◽  
Recovery Method

Gear pumps are an important element of many production systems and their replacement in case of failure can be quite expensive, so it is important to have a modern and well-tuned technology for their recovery. There are many methods for restoring the pump's performance, depending on the reason that led to its failure. (Research purpose) The research purpose is in determining what causes most often lead to loss of pump performance, and developing a recovery method that provides the greatest post-repair service life of the pump and low cost of repair. (Materials and methods) Authors took into account that the applied coatings must have sufficient adhesion strength and resistance to mechanical, thermal and corrosion loads during operation. It was found that most often significant leaks of the working fluid, leading to failure, occur due to an increase in the gap between the inner surface of the housing and the gears due to active wear of the housing wells. Authors determined that the method of electric spark treatment of worn-out housing wells is best suited to perform the task (a large post-repair resource and low costs). (Results and discussion) It was found by laboratory studies of the adhesion strength of electric spark coatings with various electrodes that the best transfer of the material to the substrate is provided by bronze electrodes BrMKts3-1. It was noted that the coatings applied using the BrMKts3-1 electrode have high strength properties. (Conclusions) Research conducted in the center for collective use "Nano-Center" VIM confirmed the possibility of effective recovery of the gear pump by electric spark treatment.

scholarly journals Study on the Bending and Joint Performances of Reinforced Concrete Beams Using High-Strength Rebars

2021 ◽  
Vol 13 (6) ◽  
pp. 3482
Author(s):  
Seoungho Cho ◽  
Myungkwan Lim ◽  
Changhee Lee
Keyword(s):  
Yield Strength ◽  
High Strength ◽  
Reinforced Concrete Beams ◽  
High Yield ◽  
Performance Tests ◽  
Reinforcing Bars ◽  
Joint Performance ◽  
Lap Splice ◽  
Reinforcing Bar ◽  
Nominal Strength

High-strength reinforcing bars have high yield strengths. It is possible to reduce the number of reinforcing bars placed in a building. Accordingly, as the amount of reinforcement decreases, the spacing of reinforcing bars increases, workability improves, and the construction period shortens. To evaluate the structural performance of high-strength reinforcing bars and the joint performance of high-strength threaded reinforcing bars, flexural performance tests were performed in this study on 12 beam members with the compressive strength of concrete, the yield strength of the tensile reinforcing bars, and the tensile reinforcing bar ratio as variables. The yield strengths of the tensile reinforcement and joint methods were used as variables, and joint performance tests were performed for six beam members. Based on this study, the foundation for using high-strength reinforcing bars with a design standard yield strength equal to 600 MPa was established. Accordingly, mechanical joints of high-strength threaded reinforcing bars (600 and 670 MPa) can be used. All six specimens were destroyed under more than the expected nominal strength. Lap splice caused brittle fractures because it was not reinforced in stirrup. Increases of 21% to 47% in the loads of specimens using a coupler and a lock nut were observed. Shape yield represents destruction—a section must ensure sufficient ductility after yielding. Therefore, a coupler and lock nut are effective.

scholarly journals Design of Low-Cost and High-Strength Titanium Alloys Using Pseudo-Spinodal Mechanism through Diffusion Couple Technology and CALPHAD

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2910
Author(s):  
Chaoyi Ding ◽  
Chun Liu ◽  
Ligang Zhang ◽  
Di Wu ◽  
Libin Liu
Keyword(s):  
Diffusion Couple ◽  
Titanium Alloys ◽  
High Throughput ◽  
Volume Fraction ◽  
Raw Materials ◽  
Low Cost ◽  
High Strength ◽  
High Yield ◽  
Α Phase ◽  
Cr System

The high cost of development and raw materials have been obstacles to the widespread use of titanium alloys. In the present study, the high-throughput experimental method of diffusion couple combined with CALPHAD calculation was used to design and prepare the low-cost and high-strength Ti-Al-Cr system titanium alloy. The results showed that ultra-fine α phase was obtained in Ti-6Al-10.9Cr alloy designed through the pseudo-spinodal mechanism, and it has a high yield strength of 1437 ± 7 MPa. Furthermore, application of the 3D strength model of Ti-6Al-xCr alloy showed that the strength of the alloy depended on the volume fraction and thickness of the α phase. The large number of α/β interfaces produced by ultra-fine α phase greatly improved the strength of the alloy but limited its ductility. Thus, we have demonstrated that the pseudo-spinodal mechanism combined with high-throughput diffusion couple technology and CALPHAD was an efficient method to design low-cost and high-strength titanium alloys.

scholarly journals Overview of HSS Steel Grades Development and Study of Reheating Condition Effects on Austenite Grain Size Changes

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1988
Author(s):  
Tibor Kvackaj ◽  
Jana Bidulská ◽  
Róbert Bidulský
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
High Strength Steel ◽  
Single Phase ◽  
Hsla Steel ◽  
High Strength ◽  
Strength Properties ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Steel Grades

This review paper concerns the development of the chemical compositions and controlled processes of rolling and cooling steels to increase their mechanical properties and reduce weight and production costs. The paper analyzes the basic differences among high-strength steel (HSS), advanced high-strength steel (AHSS) and ultra-high-strength steel (UHSS) depending on differences in their final microstructural components, chemical composition, alloying elements and strengthening contributions to determine strength and mechanical properties. HSS is characterized by a final single-phase structure with reduced perlite content, while AHSS has a final structure of two-phase to multiphase. UHSS is characterized by a single-phase or multiphase structure. The yield strength of the steels have the following value intervals: HSS, 180–550 MPa; AHSS, 260–900 MPa; UHSS, 600–960 MPa. In addition to strength properties, the ductility of these steel grades is also an important parameter. AHSS steel has the best ductility, followed by HSS and UHSS. Within the HSS steel group, high-strength low-alloy (HSLA) steel represents a special subgroup characterized by the use of microalloying elements for special strength and plastic properties. An important parameter determining the strength properties of these steels is the grain-size diameter of the final structure, which depends on the processing conditions of the previous austenitic structure. The influence of reheating temperatures (TReh) and the holding time at the reheating temperature (tReh) of C–Mn–Nb–V HSLA steel was investigated in detail. Mathematical equations describing changes in the diameter of austenite grain size (dγ), depending on reheating temperature and holding time, were derived by the authors. The coordinates of the point where normal grain growth turned abnormal was determined. These coordinates for testing steel are the reheating conditions TReh = 1060 °C, tReh = 1800 s at the diameter of austenite grain size dγ = 100 μm.

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