scholarly journals Experimental Study on the Breaking Ability of the Cutting Angle of Conical Picks

2020 ◽  
Vol 319 ◽  
pp. 04002
Author(s):  
K. X. Kang ◽  
B. He ◽  
S. J. Wang

This Effects of cutting angle of conical picks affecting on rock breaking capacity was researched to calculate the low construction efficiency of the conical picks at hard rock cutting. Firstly, according to the construction situation of the conical picks, the rotary milling test bench of rock was built. Secondly, the physical and mechanical properties of four kinds of rocks (blue sandstone, red sandstone, limestone, granite.) were measured, and the brittleness index of the four kinds of rocks was calculated. Finally, four kinds of rocks were tested at six cutting angles, respectively. The results of the experiments indicate that the radial force is the largest, the tangential fore is the second, and the lateral force is the smallest in the three-axis of the pick against the four rocks over 50MPa. With the increase of the rock compressive strength, the ratio of radial force to tangential force increases gradually. Therefore, more down-force of machine is needed to improve the impact penetration ability of the pick. Taking milling resistance and specific energy consumption as index, the cutting angle of 63 for the green sandstone and red sandstone, and the cutting angle of 58 for the limestone and granite are helpful to improve the operation efficiency of the whole machine.

Vehicles ◽  
2020 ◽  
Vol 2 (3) ◽  
pp. 559-573
Author(s):  
Meng Du ◽  
Pengfei Sun ◽  
Shuiting Zhou ◽  
Hongwu Huang ◽  
Jie Zhu

In order to improve the test conditions of the tire uniformity test and the effect of the speed and tire pressure on the uniformity parameters, the uniformity test of the tire under different speeds and tire pressure was carried out by a high-speed uniformity test machine, and the experimental data were analyzed and fitted by the regression analysis method. This paper introduces the definition of uniformity and the uniformity parameters of automotive tires; the working principle of a high-speed uniformity testing machine is briefly described, a mathematical model of the uniformity testing machine is established, and the signal acquisition process of the tire uniformity parameters and the calculation method of the uniformity parameters are described. The test result indicates: As the speed increases, the radial force fluctuation, lateral force fluctuation, tangential force fluctuation, and turning torque fluctuation of the tire increase, and the positive torque fluctuation first increases and then decreases; with the increase of tire pressure, the radial force fluctuation and the tangential force fluctuation of the tire increase, and the lateral force fluctuation, the turning torque fluctuation, and the returning moment fluctuation are all reduced. Compared to the low speed uniformity test, the high speed uniformity test can better reflect the uniformity of the tire, reducing the speed of the vehicle can reduce the radial runout and lateral sway of the tire; increasing the tire pressure can reduce the left and right swing of the vehicle.


2021 ◽  
Author(s):  
Xiaobo Wang ◽  
Chaosheng Song ◽  
Lulu Li ◽  
Feng Jiao

Abstract Carbon fiber reinforced plastics (CFRP) is a new type of composite material that is widely used in the aviation field, the influence mechanism of fiber cutting angle on cutting force is analyzed, a theoretical model of ultrasonic assisted cutting force for CFRP is established, ultrasonic assisted longitudinal-torsional cutting experiments of CFRP disc are carried out, and compared with normal cutting process. According to the experimental results, the radar map of the cutting force along the circumference of CFRP unidirectional laminates is established, which show that the cutting force can be reduced by ultrasonic assisted cutting compared with ordinary cutting. Under the three cutting modes, the fiber cutting angle has a great influence on the tangential force, and the radial force of the same fiber cutting angle is less than the tangential force, the maximum radial force appeared near the fiber cutting angle of 120°, while the minimum tangential force and the minimum radial force both appear near the parallel direction cutting at 0°. The research results can be used for reference in the processing of CFRP and other composite materials.


Minerals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 779
Author(s):  
Mohamed Gomah ◽  
Guichen Li ◽  
Salah Bader ◽  
Mohamed Elkarmoty ◽  
Mohamed Ismael

The awareness of the impact of high temperatures on rock properties is essential to the design of deep geotechnical applications. The purpose of this research is to assess the influence of heating and cooling treatments on the physical and mechanical properties of Egyptian granodiorite as a degrading factor. The samples were heated to various temperatures (200, 400, 600, and 800 °C) and then cooled at different rates, either slowly cooled in the oven and air or quickly cooled in water. The porosity, water absorption, P-wave velocity, tensile strength, failure mode, and associated microstructural alterations due to thermal effect have been studied. The study revealed that the granodiorite has a slight drop in tensile strength, up to 400 °C, for slow cooling routes and that most of the physical attributes are comparable to natural rock. Despite this, granodiorite thermal deterioration is substantially higher for quick cooling than for slow cooling. Between 400:600 °C is ‘the transitional stage’, where the physical and mechanical characteristics degraded exponentially for all cooling pathways. Independent of the cooling method, the granodiorite showed a ductile failure mode associated with reduced peak tensile strengths. Additionally, the microstructure altered from predominantly intergranular cracking to more trans-granular cracking at 600 °C. The integrity of the granodiorite structure was compromised at 800 °C, the physical parameters deteriorated, and the rock tensile strength was negligible. In this research, the temperatures of 400, 600, and 800 °C were remarked to be typical of three divergent phases of granodiorite mechanical and physical properties evolution. Furthermore, 400 °C could be considered as the threshold limit for Egyptian granodiorite physical and mechanical properties for typical thermal underground applications.


2021 ◽  
pp. 095745652110307
Author(s):  
Kangping Gao ◽  
Xinxin Xu ◽  
Ning Shi ◽  
Shengjie Jiao

In the process of drilling and coring by the rock-breaking rig, the drill rod is affected by the intermittent impact force, which reduces the efficiency of the rig to break the rock and increases the cost of the drilling and coring. Therefore, it is very important to improve the impact resistance of the drill pipe during the rock-breaking process. To achieve this goal, a flexible design of the drill pipe was carried out, and a dynamical model of the drilling rig based on a series elastic actuator was established. Considering the dynamic performance of the system, a torque feedforward link is introduced and a control model based on the force source is established. The influence of the equivalent inertia of the transmission system and the series elastic actuator damping coefficient on the system stability was analyzed by drawing the frequency domain characteristic curve of the system. By using the control and Simulink simulation software, the electromechanical simulation of the model is carried out, and the torque step tracking response of the system is obtained. A torque feedforward link is introduced to establish the control model of the system based on force source. Through dynamic simulation software ADAMS, dynamic and static impact simulation experiments were carried out on the system. The results show that when a force of 200 N is applied to the output end of the drill pipe in the tangential direction, the maximum moments received by the joint under static and dynamic environments are 34.1 N·m and 57.9 N·m, respectively. When the impact force disappears, the time required for the flexible drill pipe to reach a stable state is only 0.15 s, which verifies that the series elastic actuator–based drill pipe model can alleviate the impact of the external environment and protect the internal structure of the rig.


2008 ◽  
Vol 19 (4) ◽  
pp. 348-353 ◽  
Author(s):  
Rafael Leonardo Xediek Consant ◽  
Erica Brenoe Vieira ◽  
Marcelo Ferraz Mesquita ◽  
Wilson Batista Mendes ◽  
João Neudenir Arioli-Filho

This study evaluated the effect of microwave energy on the hardness, impact strength and flexural strength of the Clássico, Onda-Cryl and QC-20 acrylic resins. Aluminum die were embedded in metallic or plastic flasks with type III dental stone, in accordance with the traditional packing technique. A mixing powder/liquid ratio was used according to the manufacturer's instructions. After polymerization in water batch at 74ºC for 9 h, boiling water for 20 min or microwave energy at 900 W for 10 min, the specimens were deflasked after flask cooling at room temperature, and submitted to finishing. Specimens non-disinfected and disinfected by microwave irradiation were submitted to hardness, impact and flexural strength tests. Each specimen was immersed in distilled water and disinfected in a microwave oven calibrated to 650 W for 3 min. Knoop hardness test was performed with 25 g load for 10 s, impact test was carried out using the Charpy system with 40 kpcm, and 3-point bending test with a crosshead speed of 0.5 mm/min until fracture. Data were submitted to statistical analysis by ANOVA and Tukey's test (?=0.05). Disinfection by microwave energy decreased the hardness of Clássico and Onda-Cryl acrylic resins, but no effect was observed on the impact and flexural strength of all tested resins.


Author(s):  
F. Lu ◽  
C. Zhang ◽  
J. Sun ◽  
J.X. Tian ◽  
M. Liu ◽  
...  

In order to improve working efficiency of the tunneling process and extend working life of disc cutter, explore the impact of cutter spacing and loading for the cutter rock-breaking effect. With the theory of rock crushing, Based on the finite element analysis software ABAQUS, the process of disc cutter breaking rock is simulated, considering the adjacent cutters sequential constraints, then, to make sure two cutter space with the method of SE in experiment.The simulation results showed that the optimal cutter spacings were both about 80mm in the same loading and the sequentially loading, but the rock-breaking effect of sequentially loading is better than the same loading. The experimental data showed that the minimum specific energy of rock breaking is appeared cutter spacing between 80mm and 90mm. Thus, the correctness and rationality of the simulation was verified. The study is good for understanding the rock-breaking mechanism of double disc cutter and has a certain promoting value to optimize TBM cutter system.Keywords:TBM, rock fragmentation, ABAQUS, cutter spacing, sequentially cutting


2018 ◽  
Vol 41 (1) ◽  
pp. 27-33
Author(s):  
N.O. Sharkova ◽  
E.К. Zhukotskyi ◽  
Т.Y. Тurchyna ◽  
H.V. Dekusha ◽  
A.A. Makarenko

The use of discrete-pulse energy input (DPEI) mechanisms in various industries has become a reliable tool for the intensification of heat and mass transfer processes in various technological lines and reduction of specific energy consumption. The study of structural transformations in heterogeneous systems under influence of mechanisms of DPEI opens up new possibilities for their use as evidenced by this article. Under certain conditions it is possible to prepare a mushroom suspension with specified characteristics for drying and enhance medicinal properties of the obtained powder product while retaining all valuable components of feedstock. The article presents the results of research of DPEI-processing effect of the shiitake mushroom fruit body on the on physical and mechanical properties and structural characteristics of the mushroom suspension. The influence of hydro module, temperature of the suspension and the layout of the working bodies of the rotor-pulse apparatus (RPA) on its dynamic viscosity was studied and the possibility of reducing viscosity by 2-3 times is shown.  An analysis of mushroom suspension microstructure has showed that with a certain layout of the working bodies of the RPA it is possible to control the degree of dispersion of particles and change the spatial structure of the aggregates in the volume of the dispersion medium. It is determined that self-organization of spatial aggregates from individual hyphae in such suspensions occurs over time. Moreover, the smaller the size of hyphae (≤ 25 microns after the RPA of the first version of the arrangement: rotor-stator-rotor) are, the larger the size of the spatial aggregates are formed. After the RPA with the second layout option, the fragments of hyphae had sizes ≥ 50 μm, but the dimensions of the spatial aggregates were three times smaller. It is found that after three times passing of the mushroom suspension through the RPA and its subsequent treatment in the cavitation device, the dynamic viscosity of the suspension is reduced by 20%. Confirmation of the the effectiveness of the DPEI-mechanisms in obtaining mushroom suspension is that due to the hydromechanical destruction of the polysaccharide structures of the chitin-glucan complex of the shiitake mushroom the content of the bioavailable complex of water-soluble oncostatic and immunoregulatory polysaccharides in the powder obtained by drying the mushroom suspension in an experimental spray dryer increased 6 times. References 13, figures 6.


2021 ◽  
Author(s):  
Yuanqiang Luo ◽  
Yinghui Ren ◽  
Yang Shu ◽  
Cong Mao ◽  
Zhixiong Zhou ◽  
...  

Abstract Cortical bones are semi-brittle and anisotropic, this brings the challenge to suppress vibration and avoid undesired fracture in precise cutting processes in surgeries. In this paper, we proposed a novel analytical model to represent cutting processes of cortical bones, and we used to evaluate cutting forces and fracture toughness, and investigate the formations of chips and cracks under varying bone osteon cutting angles and depths. To validate the proposed model, the experiments are conducted on orthogonal cuttings over cortical bones to investigate the impact of bone osteon cutting angle and depth on cutting force, crack initialization and growth, and fracture toughness of cortical bone microstructure. The experimental results highly agreed with the prediction by the proposed model in sense that (1) curly, serrated, grainy and powdery chips were formed when the cutting angle was set as 0°, 60°, 90°, and 120°, respectively. (2) Bone materials were removed dominantly by shearing at a small depth of cut from 10 to 50 µm, and by a mixture of pealing, shearing, and bending at a large depth of cut over 100 µm at different cutting orientations. Moreover, it was found that a cutting path along the direction of crack initialization and propagation benefited to suppress the fluctuation of cutting force thus reduce the vibration. The presented model has theoretical and practical significance in optimizing cutting tools and operational parameters in surgeries.


2020 ◽  
Vol 10 (1) ◽  
pp. 173-184
Author(s):  
Olga Burmistrova ◽  
Elena Teterevleva ◽  
Igor Grigorev ◽  
O. Kunitskaya ◽  
Andrey Manukovskiy ◽  
...  

The purpose of the research, the results of which are presented in this article, is to analyze the scientific description of the properties of weak bearing movement surfaces of forest machines. The analysis has showed that universal mathematical models of the wheel propeller interaction with soil are based on the provisions of soil mechanics. This approach has been tested in the science of forestry production. It is successfully used by modern domestic and foreign researchers. However, with regard to the development and implementation of a mathematical description of interaction of ultra-low pressure wheeled mover (for example, in all-terrain wheeled vehicle) with supporting surfaces, it is necessary to take into account the ratio of the sides of the mover’s contact spot with the soil, since: mover pressure on the ground is defined as the partial load of a single mover and the area contact spots; the distribution of compressive stress over the depth of the soil mass depends on the ratio of the length and width of the contact spot; the bearing capacity characterizing the resistance to shear of the soil layers depends not only on its physical and mechanical properties, but also on the parameters of the contact spot, which is taken into account by special correction factors, the values of which depend on the aspect ratio of the contact spot. Soil rheology is considered to take into account the number of passes of a wheeled all-terrain vehicle along the route and its speed. One of the characteristics of the impact of the mover is exposure time. Value of the length of the contact spot is also used when determining the impact time of the mover on the soil.


Sign in / Sign up

Export Citation Format

Share Document