Nonwoven Wheel Polishing of Ti-6Al-4V and Co-Cr-Mo Alloys

2014 ◽  
Author(s):  
Yancheng Wang ◽  
Bing Yan ◽  
Albert J. Shih
Keyword(s):  
Surface Roughness ◽  
Lower Surface ◽  
Biocompatible Materials ◽  
High Porosity ◽  
Medical Implants ◽  
Wheel Surface ◽  
Compression Depth ◽  
Abrasive Grains ◽  
Nonwoven Fibers

This research investigates the nonwoven wheels polishing of Ti-6Al-4V and Co-Cr-Mo alloys, which are biocompatible materials for medical implants. The structure of the high porosity nonwoven wheels consisting of the nonwoven fibers and abrasive grains are characterized. The compressibility and stiffness of the wheel are measured. The stiffness of the wheel is nonlinear depending on the wheel surface speed and compression depth. Polishing tests at two levels of wheel surface speed and compression depth are conducted. Surface roughness and polishing forces are studied. Results demonstrated that polishing of Ti-6Al-4V is difficult, which has twice larger surface roughness than that of Co-Cr-Mo. The nonwoven wheel operating at lower surface speed and smaller compression depth is beneficial to generate a better surface roughness for Ti-6Al-4V and Co-Cr-Mo.

Abrasive Grain Efficiency and Surface Roughness in Machining Magnesium Alloys by Newly Developed Cup-Type Diamond-Grinding-Wheels

2009 ◽  
Vol 620-622 ◽  
pp. 769-772
Author(s):  
Tien Dong Nguyen ◽  
Koji Matsumaru ◽  
Masakazu Takatsu ◽  
Kozo Ishizaki
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloys ◽  
Unit Length ◽  
Grinding Wheel ◽  
Light Metals ◽  
Grinding Wheels ◽  
Wheel Surface ◽  
Abrasive Grains ◽  
Diamond Grinding ◽  
Abrasive Grain

New cup-type diamond-grinding-wheels with hexagonal pattern have been developed. Grinding stone ratio, R is defined as the ratio between the hexagonal edge area containing abrasive grains and the total area of the wheel surface. In the present work, four kinds of hexagonal grinding wheels with different R (13 %, 19 %, 25 % and 36 %) and a conventional wheel (R: 100 %) were used to grind a light metals, which was represented by magnesium alloy AZ31B. Efficiency of abrasive grains and ground surface for machining a light metals were evaluated by calculating the number of abrasive grains which pass through a unit length of a sample surface for each grinding pass, Ng. The results show that surface roughness becomes smaller, i. e., smoother surfaces as Ng increases. Surfaces ground by the conventional wheel are rougher than those by using newly developed hexagonal grinding-wheels in spite of the larger Ng for the conventional wheel. Surface roughness data forms one curve in roughness vs. Ng graph for all hexagonal wheels, and forms another curve for the conventional grinding-wheel. The difference of two curves indicates that the number of effective working abrasive grains in hexagonal wheels is about 5 times higher than that of the conventional wheel. The similar results were obtained for machining sapphire according to our previous work. Hexagonal wheels show higher abrasive grain efficiency for machining not only hard-to-machine ceramics but also light metals such as magnesium alloys than conventional wheels.

scholarly journals Bonding and Thermal Cycling Performances of Two (Poly)Aryl–Ether–Ketone (PAEKs) Materials to an Acrylic Denture Base Resin

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 543 ◽  
Author(s):  
Tzu-Yu Peng ◽  
Saiji Shimoe ◽  
Lih-Jyh Fuh ◽  
Chung-Kwei Lin ◽  
Dan-Jae Lin ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Thermal Cycling ◽  
Fatigue Testing ◽  
Lower Surface ◽  
Aryl Ether ◽  
Bonding Performance ◽  
Significant Difference ◽  
Aryl Ether Ketone ◽  
Ether Ketone ◽  
Thermal Cycling Fatigue

Poly(aryl–ether–ketone) materials (PAEKs) are gaining interest in everyday dental practices because of their natural properties. This study aims to analyze the bonding performance of PAEKs to a denture acrylic. Testing materials were pretreated by grinding, sandblasting, and priming prior to polymerization with the denture acrylic. The surface morphologies were observed using a scanning electron microscope and the surface roughness was measured using atomic force microscopy. The shear bond strength (SBS) values were determined after 0 and 2500 thermal cycles. The obtained data were analyzed using a paired samples t-test and Tukey’s honestly significant difference (HSD) test (α = 0.05). The surface characteristics of testing materials after different surface pretreatments showed obvious differences. PAEKs showed lower surface roughness values (0.02–0.03 MPa) than Co-Cr (0.16 MPa) and zirconia (0.22 MPa) after priming and sandblasting treatments (p < 0.05). The SBS values of PAEKs (7.60–8.38 MPa) met the clinical requirements suggested by ISO 10477 (5 MPa). Moreover, PAEKs showed significantly lower SBS reductions (p < 0.05) after thermal cycling fatigue testing compared to Co-Cr and zirconia. Bonding performance is essential for denture materials, and our results demonstrated that PAEKs possess good resistance to thermal cycling fatigue, which is an advantage in clinical applications. The results imply that PAEKs are potential alternative materials for the removable of prosthetic frameworks.

Influence of Part Orientation on the Surface Roughness in the Process of Fused Deposition Modeling

2021 ◽  
Vol 896 ◽  
pp. 29-37
Author(s):  
Ján Milde ◽  
František Jurina ◽  
Jozef Peterka ◽  
Patrik Dobrovszký ◽  
Jakub Hrbál ◽  
...  
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Orientation Angle ◽  
Acrylonitrile Butadiene Styrene ◽  
Lower Surface ◽  
Geometrical Model ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Part Orientation

The article focused on the influence of part orientation on the surface roughness of cuboid parts during the process of fabricating by FDM technology. The components, in this case, is simple cuboid part with the dimensions 15 mm x 15mm x 30 mm. A geometrical model is defined that considers the shape of the material filaments after deposition, to define a theoretical roughness profile, for a certain print orientation angle. Five different print orientations in the X-axis of the cuboid part were set: 0°, 30°, 45°, 60°, and 90°. According to previous research in the field of FDM technology by the author, the internal structure (infill) was set at the value of 70%. The method of 3D printing was the Fused Deposition Modeling (FDM) and the material used in this research was thermoplastic ABS (Acrylonitrile butadiene styrene). For each setting, there were five specimens (twenty five prints in total). Prints were fabricated on a Zortrax M200 3D printer. After the 3D printing, the surface “A” was investigated by portable surface roughness tester Mitutoyo SJ-210. Surface roughness in the article is shown in the form of graphs (Fig.7). Results show increase in part roughness with increasing degree of part orientation. When the direction of applied layers on the measured surface was horizontal, significant improvement in surface roughness was observed. Findings in this paper can be taken into consideration when designing parts, as they can contribute in achieving lower surface roughness values.

scholarly journals Influence of cutting parameters on surface quality when machining a CoCrWNi alloy

2018 ◽  
Vol 178 ◽  
pp. 01009
Author(s):  
Manuela-Roxana Dijmărescu ◽  
Ioan-Cristian Tarbă ◽  
Maria-Cristina Dijmărescu ◽  
Vlad Gheorghiţă
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Surface Quality ◽  
Cutting Parameters ◽  
Medical Applications ◽  
Medical Implants

Due to their excellent biocompatibility and mechanical properties, the use of Co-Cr based alloys in medical applications has increased substantially. An important characteristic of the medical implants is their surface quality, this being a significant constraint when machining this kind of products. The aim of this paper is to present a research conducted in order to determine and expose the influence of turning cutting parameters on the surface roughness of a CoCrWNi alloy.

scholarly journals Surface roughness of edge glued panels (EGP) of amazon maneged species

2019 ◽  
Vol 43 ◽  
Author(s):  
Roberto Daniel de Araujo ◽  
Joaquim dos Santos ◽  
Claudete Catanhede do Nascimento ◽  
Cristiano Souza do Nascimento ◽  
Sâmia Valeria dos Santos Barros ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Sustainable Use ◽  
Lower Surface ◽  
Mechanical Tests ◽  
Important Criterion ◽  
Machining Performance ◽  
Technological Research ◽  
Tool Condition ◽  
Industrial Use

ABSTRACT In the Amazon, the sustainable use of wood is associated with technological research that indicates industrial use. Surface roughness of wood is an important criterion for assessing tool condition, machining performance and product quality. The objective of this study was to evaluate the surface roughness of five Amazonian woods used in the manufacture of EGP (Edge Glued Panels).The woods Angelim pedra, Angelim vermelho, Breu vermelho, Murici and Piãozinho, obtained from managed areas of the Amazon, were used in the manufacture of EGP panels. Surface treatments were performed with 120 and 180 grit sandpaper. Surface ripples (roughness) were measured using a digital roughness meter with needle (n = 180 readings). Physical and mechanical tests were performed on both wood and EGP samples, to verify the possible relationship between these properties and roughness. EGP Piãozinho presented better surface quality, which consists of lower roughness (lower surface wave height), while EGP Angelim pedra presented uneven surfaces. Surface quality was satisfactory when 120 grain sandpaper was applied to most products. The results showed a highly significant effect of roughness such as the physical-mechanical properties. The highlight of the study is the wood and EGP Piãozinho, because in all the tests, it always presented the best performances.

scholarly journals Effects of LaNiO3 Seed Layer on the Microstructure and Electrical Properties of Ferroelectric BZT/PZT/BZT Thin Films

2021 ◽  
Vol 8 ◽  
Author(s):  
Jinyu Ruan ◽  
Chao Yin ◽  
Tiandong Zhang ◽  
Hao Pan
Keyword(s):  
Thin Film ◽  
Thin Films ◽  
Surface Roughness ◽  
Electrical Properties ◽  
Seed Layer ◽  
Ferroelectric Properties ◽  
Lower Surface ◽  
Multilayer Films ◽  
Multilayer Thin Films ◽  
Orientation Growth

Ferroelectric multilayer films attract great attention for a wide variation of applications. The synergistic effect by combining different functional layers induces distinctive electrical properties. In this study, ferroelectric BaZr0.2Ti0.8O3/PbZr0.52Ti0.48O3/BaZr0.2Ti0.8O3 (BZT/PZT/BZT) multilayer thin films are designed and fabricated by using the magnetron sputtering method, and a LaNiO3 (LNO) seed layer is introduced. The microstructures and electrical properties of the BZT/PZT/BZT films with and without the LNO seed layer are systematically studied. The results show that the BZT/PZT/BZT/LNO thin film exhibits much lower surface roughness and a preferred (100)-orientation growth, with the growth template and tensile stress provided by the LNO layer. Moreover, an enhanced dielectric constant, decreased dielectric loss, and improved ferroelectric properties are achieved in BZT/PZT/BZT/LNO thin films. This work reveals that the seed layer can play an important role in improving the microstructure and properties of ferroelectric multilayer films.

scholarly journals Evaluation of the surface roughness of a nanofilled composite resin submitted to different smoothing and finishing techniques

2016 ◽  
Vol 45 (2) ◽  
pp. 110-114
Author(s):  
Micheli Del Frari ANSUJ ◽  
Iuri Silveira dos SANTOS ◽  
Marcela MARQUEZAN ◽  
Letícia Brandão DURAND ◽  
Roselaine Terezinha POZZOBON
Keyword(s):  
Surface Roughness ◽  
Composite Resin ◽  
Study Groups ◽  
Lower Surface ◽  
Control Group ◽  
Single Bond ◽  
Absolute Alcohol ◽  
Composite Resin Restorations ◽  
Level Of Significance ◽  
Surface Sealant

Abstract Introduction: Controlling the surface smoothness characteristics of the composite resin when performing a direct restorative technique is one of the factors involved in achieving restorative success. Objective: The purpose of this study was to evaluate the surface roughness of a nanofilled composite resin submitted to different smoothing and finishing techniques. Material and method: Fifty test specimens were made with the Z350 XT composite resin (3M ESPE) and then divided into five study groups according to the smoothing and finishing method applied, as follows: G1 (control), polyester strip; G2, composite spatula; G3, brush cleaned with absolute alcohol and dried; G4, brush cleaned with absolute alcohol, dried and moistened with Single Bond (3M ESPE); and G5, brush cleaned with absolute alcohol, dried and moistened with Natural Glaze surface sealant (DFL). After fabrication, the specimens were stored for 24 h in deionized water. The surface roughness of the specimens was measured using a profilometer. Surface roughness means were compared by analysis of variance followed by Tukey’s test at a level of significance of 5%. Result: The lowest surface roughness was observed in G1 (control group) and the highest, in G3. G5 had lower surface roughness values compared to the other test groups, and presented values similar to those of the control group. Conclusion: The smoothing and finishing techniques influenced the surface roughness of the composite resin. Application of the surface sealant by the copolymerization technique resulted in lower roughness values. The use of a clean, dry brush promoted roughness values beyond the acceptable limit, and is therefore liable to compromise the performance of composite resin restorations.

scholarly journals Tribological Behavior and Analysis on Surface Roughness of CNC Milled Dual Heat Treated Al6061 Composites

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
A. Bovas Herbert Bejaxhin ◽  
G.M. Balamurugan ◽  
S.M. Sivagami ◽  
K. Ramkumar ◽  
V. Vijayan ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Surface Roughness ◽  
Lower Surface ◽  
Cnc Machining ◽  
Depth Of Cut ◽  
Good Surface ◽  
Heat Treated ◽  
Good Surface Finish ◽  
Artificial Neural Network Ann ◽  
Machining Properties

Dual heat treatment (DHT) effect is analyzed using the machining of Al6061-T6 alloy, a readily available material for quickly finding the machining properties. The heat treatments are conducted twice over the specimen by the furnace heating before processing through CNC machining. The HSS and WC milling cutters are preferred for the diameter of 10 mm for the reviewed rotational speeds of 2000 rpm and 4000 rpm, and the constant depth of cut of 0.5 mm is chosen based on various reviews. Worthy roughness could be provided mostly by the influence of feed rates preferred here as 0.05 mm/rev and 0.1 mm/rev. The influencing factors are identified by the Taguchi, genetic algorithm (GA), and Artificial Neural Network (ANN) techniques and compared within it. The simulation finding also helps to clarify the relationship between influenced machining constraints and roughness outcomes of this project. The average values of heat treated and nonheat treated Al6061-T6 are compared and it is to be evaluated that 41% improvement is obtained with the lower surface roughness of 1.78975 µm and it shows good surface finish with the help of dual heat treatment process.

Влияние условий шлифования на магнитный отклик инструментальной стали AISI D2

2021 ◽  
Vol 3 ◽  
pp. 26-36
Author(s):  
Ашвани Шарма ◽  
Абхиманью Чаудхари ◽  
Акаш Субхаш Авале ◽  
Мохд Захир Хан Юсуфзай ◽  
Меганшу Вашиста
Keyword(s):  
Surface Roughness ◽  
Surface Integrity ◽  
Ground Surface ◽  
Qualitative Evaluation ◽  
Lower Surface ◽  
Barkhausen Noise ◽  
Softening Effect ◽  
Ground Sample ◽  
High Productivity ◽  
Aisi D2

Nowadays, precision manufacturing industries are required faster surface inspection tools for the achievement of high productivity. In this context, the Barkhausen noise (BN) technique is adopted as a quick response technique in the grinding for qualitative evaluation of surface integrity of AISI D2 tool steel. Present work investigates the effect of eco-friendly coolant, i.e., cryogenic, on surface integrity of ground sample in the plunge grinding mode at different downfeed and compared with dry and wet environments. Surface integrity was assessed in respect of surface roughness, microstructure, and microhardness. Magnetic response of ground surface was reported by Barkhausen noise analyzer in the form of root mean square (rms), peak, and number of pulses. From the outcomes, it was perceived that no significant variations were found in the microstructure and microhardness of the ground surface and subsurface after cryo-grinding owing to lower thermo-mechanical loading. Besides, lower surface roughness was obtained in the case of cryo-grinding because of thermal softening effect. A linear correlation between BN input parameters, i.e., magnetic field intensity and BN responses at different magnetizing frequency could be achieved. Finally, better BN responses, including higher rms, peak, and number of pulses, were found under the cryogenic environment.

Effect of ultrasonic melt treatment on the tribological behavior of 7075 aluminum alloy

2020 ◽  
Vol 62 (12) ◽  
pp. 1243-1250
Author(s):  
Fahri Vatansever ◽  
Alpay Tamer Erturk ◽  
Erol Feyzullahoglu
Keyword(s):  
Surface Roughness ◽  
Aluminum Alloy ◽  
Tribological Properties ◽  
Lower Surface ◽  
Test Method ◽  
Ring Test ◽  
7075 Aluminum Alloy ◽  
Melt Treatment ◽  
Ultrasonic Melt Treatment ◽  
Worn Surfaces

Abstract In this study, the tribological properties of 7075 aluminum alloy produced by ultrasonic melt treatment (UST) are investigated. Tribological properties of untreated and ultrasonically treated samples under dry and lubricated sliding conditions were analyzed experimentally by the block on ring test method. Worn surfaces of untreated and ultrasonically treated samples were scanned by 3D optical profilometer and analyzed to search out wear characteristics in the material. Furthermore, microstructural examinations were conducted to investigate the beneficial effects of UST on the microstructural properties of the alloy using optical and scanning electron microscopy. According to the results obtained, UST refines the α-Al phase of the alloy and disperses precipitates to grain boundaries more uniformly. Also, hardness and density of the alloy increased through the effect of UST. Due to these favorable effects, the wear resistance of the alloy increased and the worn surfaces of the ultrasonically treated samples exhibited lower surface roughness according to 3D surface roughness measurements.

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