scholarly journals A Novel Approach to Fabricate Foam Ceramics from Steel Slag

2020 ◽  
Vol 2020 ◽  
pp. 1-7
Author(s):  
Yu Zheng ◽  
Xudong Luo ◽  
Jinlong Yang ◽  
Wenlong Huo ◽  
Chi Kang

A novel approach is used for fabricating steel slag foam ceramics based on the particle-stabilized foaming method. In this work, steel slag was used as the raw material and propyl gallate (PG) was used as the surface modifier. For the first time, steel slag ceramic foams were successfully fabricated based on particle-stabilized foams. The results show that the stability of the ceramic foams was closely related to the pH value and PG concentration. The porosity and compressive strength could be controlled by changing the solid loading of steel slag and sintering temperature. The porosity of steel slag foam ceramics ranged from 85.6% to 62.53%, and the compressive strength was from 1.74 MPa to 10.42 MPa. The thermal conductivity of steel slag foam ceramics was only 0.067 W (m·K)−1, which shows that it could be used as a thermal insulation material.

2012 ◽  
Vol 454 ◽  
pp. 324-328
Author(s):  
Yan He ◽  
Ya Jing Liu ◽  
Yong Lin Cao ◽  
Li Xia Zhou

Infra-red absorption spectrometry, X-ray diffraction observations and characterization tests based on silicon molybdenum colorimetric method were used to investigate the optimal pH value controlling the stability of the silicic acid form. The experiment process was done by using sodium silicate as raw material. The results showed that the solution of silicate influenced the polymerization. The active silicic acid solution with a certain degree of polymerization was obtained by controlling the pH values.


2016 ◽  
Vol 697 ◽  
pp. 433-436
Author(s):  
Shi Chao Zhang ◽  
Yu Feng Chen ◽  
Wei Wu ◽  
Hao Ran Sun ◽  
Guang Hai Wang ◽  
...  

In this paper, fumed nano-silica as the main raw material, nano-silica insulation materials were prepared by the dry processing. Research on humidity-reinforcement of nano-Silica insulation materials has been carried out and analyzed. When hygroscopicity of samples reach to 23%, the compressive strength 1.65MPa is at twice the one without high humidity-reinforcement, while the thermal conductivities are almost the same. Then, the action mechanism of high humidity-reinforcement method was analyzed. In humidity-reinforcement method, as vapor enters, silica sol is formed in the gap between one aggregate particle and another, and various condensation polymerization occurred in the drying process, which lead to aggregates connection and compressive strength improvement.


2017 ◽  
Vol 904 ◽  
pp. 162-166
Author(s):  
Long Hua Wei ◽  
Xian Jin Qi ◽  
Xing Zhu ◽  
Hua Wang ◽  
Bin Hu ◽  
...  

An experimental program was carried out to investigate how to improve the characteristics of steel slag. Mainly the pretreatment methods of cooking and autoclave were used to detect such as free CaO content in the steel slag. The physical and chemical characteristics of steel slag were measured by X-ray diffraction (XRD) and fluorescence (XRF) analysis. The aim of improving the slag utilization is an important way to resolve large production problem, and then the research progress of steel slag utilization at home and abroad are recycled as raw material to be applied. By means of those ways to manage steel slag we have received the following conclusions: With the increase of cooking temperature the content of free CaO is gradually reduced. When temperature higher than 90oC the means could greatly reduce the free CaO content from about 7% wt. to less than 2.5% wt. in 3 h. By means of autoclave pressure upto 1.5MPa could greatly reduce the free CaO content from about 7% wt. to less than 3.2% wt. in 3 h. Through the study of the relevant of steel slag after pretreatment can effectively reduce the free CaO content in the steel slag, improving the stability of the steel slag is advantageous to the seven used in the construction field.


2021 ◽  
Vol 12 ◽  
Author(s):  
Xin Wang ◽  
Lin Zhang ◽  
Hong Chen ◽  
Pan Wang ◽  
Ying Yin ◽  
...  

In order to improve the capability of Klebsiella pneumoniae to produce an important chemical raw material, 1,3-propanediol (1,3-PDO), a new type of K. pneumoniae x546 was obtained by glycerol acclimation and subsequently was used to produce 1,3-PDO. Under the control of pH value using Na+ pH neutralizer, the 1,3-PDO yield of K. pneumoniae x546 in a 7.5-L fermenter was 69.35 g/L, which was 1.5-fold higher than the original strain (45.91 g/L). After the addition of betaine, the yield of 1,3-PDO reached up to 74.44 g/L at 24 h, which was 40% shorter than the original fermentation time of 40 h. To study the potential mechanism of the production improvement of 1,3-PDO, the Tandem Mass Tags (TMT) technology was applied to investigate the production of 1,3-PDO in K. pneumoniae. Compared with the control group, 170 up-regulated proteins and 291 down-regulated proteins were identified. Through Gene Ontology and Kyoto Encyclopedia of Genes and Genomes pathway analysis, it was found that some proteins [such as homoserine kinase (ThrB), phosphoribosylglycinamide formyltransferase (PurT), phosphoribosylaminoimidazolesuccinocarboxamide synthase (PurC), etc.] were involved in the fermentation process, whereas some other proteins (such as ProX, ProW, ProV, etc.) played a significant role after the addition of betaine. Moreover, combined with the metabolic network of K. pneumoniae during 1,3-PDO, the proteins in the biosynthesis of 1,3-PDO [such as DhaD, DhaK, lactate dehydrogenase (LDH), BudC, etc.] were analyzed. The process of 1,3-PDO production in K. pneumoniae was explained from the perspective of proteome for the first time, which provided a theoretical basis for genetic engineering modification to improve the yield of 1,3-PDO. Because of the use of Na+ pH neutralizer in the fermentation, the subsequent environmental pollution treatment cost was greatly reduced, showing high potential for industry application in the future.


2011 ◽  
Vol 306-307 ◽  
pp. 994-997
Author(s):  
Cong Cong Jiang ◽  
Guo Zhong Li ◽  
Shui Zhang

A cement-based foamed lightweight thermal insulation material was prepared with cement, industrial waste (fly ash, steel slag) as the main raw materials, by using self-developed composite activator and foaming agent. The influence of foam content on dry density, compressive strength and thermal conductivity coefficient of material was studied, the activation mechanism of composite activator to fly ash and steel slag was discussed. Results showed that, the dry density and compressive strength of material decreased, and thermal conductivity coefficient decreased first and then increased with the increasing foam content.


Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4526
Author(s):  
Xianyue Gu ◽  
Hongbo Tan ◽  
Xingyang He ◽  
Olga Smirnova ◽  
Junjie Zhang ◽  
...  

In this study, wet-ground carbide slag (i.e., WGCS) was utilized as an accelerator in calcium sulfoaluminate cement (CSA) for obtaining considerably faster setting processes for some special engineering processes such as plugging projects and rapid repair engineering. The WGCS–CSA system was designed, in which the replacement ratio of CSA by carbide slag was chosen as 4%, 8% and 12%. The setting time and compressive strength were measured, and the mechanism of the system hydration was studied in detail by means of calorimetry, XRD, thermogravimetry (TG) and SEM. The results showed that WGCS shortened the setting time of cement and significantly augmented the early strength. The addition of 8% of WGCS contributed to increasing the 2-h compressive strength from 4.2 MPa to 32.9 MPa. The decrease in the setting time and the increase in the initial strength were mainly attributed to the high initial pH value of the liquid phase and the high content of calcium ions in WGCS. Both these factors contributed to the ettringite formation and, at the same time, to the transformation of the morphology at a later time. Such results testify that WGCS can be used as an accelerator in the CSA system and also that it provides a novel approach to the reutilization of carbide slag.


2012 ◽  
Vol 174-177 ◽  
pp. 974-977
Author(s):  
Run Xia Hao ◽  
Xiao Yan Guo

Using desulfurized gypsum and steel slag as raw material make desulfurized gypsum-steel slag composite gelled material, by adding cement, triethanolamine, aluminium sulfate, compound activator improve gelled material mechanics performance of materials. The experimental results show that when the proportion of desulfurized gypsum and steel slag for 85:15, mixing the compound activator that aluminum sulfate mixed quantity is 1%, cement mixed quantity is 3%, triethanolamine mixed quantity is 0.8%, sample’s 14d flexural strength can reach 5.83 MPa and compressive strength can reach 16.14 MPa. SEM analysis shows that a lot of C-S-H gel structure in hydration products is conducive to improve desulfurized gypsum-the strength of steel slag gelled material, reach the purpose of improving gelled material mechanics performance.


2010 ◽  
Vol 156-157 ◽  
pp. 839-843
Author(s):  
Jin Xia Zhang ◽  
Yi Miao Nie ◽  
Shi Chao Li ◽  
Fu Sheng Niu

By using fly ash as raw material to prepare thermal insulation material in this research. The relationship between the compressive strength and the influence factors was systematically discussed. The compressive strength of the samples reached max when the dosage of silica fume was 5%, sodium hydroxide 40%,the solid-liquid ratio was 0.75 and the content of foam was 4%. The experimental results provided a good basis for manufacturing the thermal insulation material and improving its property.


Coatings ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 313
Author(s):  
Simona Mrkonjić Zajkoska ◽  
Edmund Dobročka ◽  
Selma Hansal ◽  
Rudolf Mann ◽  
Wolfgang E. G. Hansal ◽  
...  

Magnetic properties of the sustainable Fe–Sn alloys are already known. However, there is lack of information in the field of Fe–Sn electrodeposition. In the present study, a novel Fe(III)–Sn(II) electrolyte with tartaric acid as a single complexing agent is introduced. The influence of the pH and the current density on the structural properties of the Fe–Sn deposit was studied. The stability of the electrolytes as a main attribute of sustainability was tested. The ferromagnetic phases Fe5Sn3 and Fe3Sn were electrodeposited for the first time, and it was found that the mechanism of the Fe–Sn deposition changes from normal to anomalous at a pH value 3.0 and a current density of approximately 30 mA/cm2. A possible reason for the anomalous deposition of Fe–Sn is the formation of Fe-hydroxides on the cathode surface. Two electrolyte stability windows exist: The first stability window is around a pH value of 1.8 where bimetallic Fe–Sn tartrate complexes were formed, and second one is around a pH value of 3.5 where most of the Sn ions were present in the form of [Sn(tart)2]2− and Fe in the form of [Fe(tart)]+ complexes.


2011 ◽  
Vol 477 ◽  
pp. 67-71 ◽  
Author(s):  
Qing Wang ◽  
Zhao Yang Ding ◽  
J. Zhang ◽  
L.G. Qiu ◽  
Zhi Tong Sui

As environment-friendly or green cement, the geopolymer cementitious material has high early age strength, good volume stability and durability. In this paper, the mechanical properties of geopolymer hydrates at different hydrating ages were studied by changing the oxide content of raw material. The results showed that the chemical-combined water kept increasing as hydrating age prolonged, and reached the maximum at n(SiO2)/n(Al2O3)=3.9, n(H2O)/n(SiO2)=2.3 and n(Na2O)/n(Al2O3)=0.6. With the development of hydration, the pH value of geopolymer paste showed fluctuated: pH value kept increased at the age of 1d~3d, then decreased at the age of 3d~7d, at the age of 7d~14d the pH value increased again and at last it remained constant at the age of 14d~28d. 28d compressive strength of geopolymer paste reached the maximum as chemical-combined water content was 0.09g~0.10g and pH value was 10~11.


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