scholarly journals ANALYSIS OF THE IMPACT OF ELIMINATION EIGHT MAJOR LOSSES IN CO-GENERATION POWER PLANT TO INCREASE PROFITS IN THE PULP & PAPER MILLS MANUFACTURING INDUSTRY

2021 ◽  
Vol 57 (9) ◽  
pp. 6574-6583
Author(s):  
Muhammad Ayip Fathani, Erry Rimawan, Antonius Setyadi, Bambang Setiawan
Keyword(s):  
Manufacturing Industry ◽  
Business Processes ◽  
Raw Materials ◽  
Paper Industry ◽  
Production Costs ◽  
Plant Production ◽  
Success Factor ◽  
Paper Mills ◽  
Pulp Paper ◽  
The Impact

In the industrialized world, increasing productivity and profitability is very important for companies as a benchmark of success in business processes. Some literature has defined the success factor of the successful application of the concept of TPM as a tool to improve the productivity performance of the company, therefore improving the productivity performance of the company becomes the main thing in improving long-term sustainable profitability for the company . In the manufacturing industry pulp and paper mills, the contribution of the highest production costs is in raw materials (Pulp and chemical raw materials), followed by energy and packaging. The energy sector occupies the top three in the cost contributor to variable costs, it is triggered because in the pulp paper industry sector, the consumption value for electrical energy and heat is very high. Therefore, success in eliminating eight major losses is a major success factor in improving the profitability of the company. To analyze the effects of elimination of eight major losses, reduction of production costs and increase in profitability can be solved by evaluating the influence of all indicators of eight major losses using PLS-SEM. The data used is operational data co-generation plant production of PT. XYZ in 2019. From the research conducted it is known that the variable Overall Plant Effectiveness (OPE) is significantly influenced by 2 (two) of the 3 (three) constituent indicators, namely Availability and Performance, both indicators affect: Productivity Improvement, Decreased Production Costs and Increased Profitability of the Company. The priority of improvement that must be done by considering the production cost performance data from the review of variable costs of energy is elimination: Loss Shutdown losses (A1), Loss Production adjustment loss (A2), Equipment failure (A3), Process failure ( A4), Normal Production (A5), and abnormal production (A6).

EFISIENSI BIAYA LOGISTIK DENGAN FASILITAS KEPABEANAN PUSAT LOGISTIK BERIKAT: IMPIAN ATAU KENYATAAN?

2020 ◽  
Vol 4 (1) ◽  
Author(s):  
Muh Nurkhamid ◽  
Soeprat Teguh Rahayu
Keyword(s):  
Textile Industry ◽  
Manufacturing Industry ◽  
Raw Materials ◽  
Mining Industry ◽  
Cost Recovery ◽  
Production Costs ◽  
Domestic Industry ◽  
Dwelling Time ◽  
The Government ◽  
The Impact

ABSTRACT: Research with this qualitative method aims to prove the impact of providing the Customs Center for Bonded Logistics Centers (PLB) to the domestic industry in the form of logistics cost-efficient. Research instruments in the form of interviews with 13 PLB entrepreneurs who have the theme of support for different sectors, government agencies (DJBC), the Indonesian Logistics Association, practitioners in logistics, the Indonesian Textile Association, and the Association of Indonesian Bonded Logistics Centers. The study concludes that PLB has increased the efficiency of the logistics costs of the domestic industry in the form of a decrease in dwelling time for each PLB entrepreneur who is the object of research; accelerating the fulfillment of raw materials for local industries; Cost Recovery efficiency for the Mining Industry; time and cost efficiency of the licensing process in customs procedures; and efficiency of production costs for the domestic manufacturing industry with a just in the time inventory system. In general, PLB has also triggered an increase in the economy, especially in the Indonesian textile industry sector. For the PLB to run more optimally, the government must complete certainty of the aspects of taxation, certificate of origin, and the government's support for the sustainability of the downstream textile industry, which is feared to be out of business due to the policy of bringing in semi-finished raw materials through PLB.Keywords: Customs Facilities, Bonded Logistics Center, logistics costs, dwelling time, textile industry.    ABSTRAK: Penelitian dengan metode kualitatif ini bertujuan membuktikan dampak pemberian Fasilitas Kepabeanan Pusat Logistik Berikat (PLB) terhadap industri dalam negeri berupa efisiensi biaya logistik. Instrumen penelitian berupa wawancara terhadap 13 pengusaha PLB yang memiliki tema dukungan terhadap industri yang berbeda-beda, instansi pemerintah (DJBC), Asosiasi Logistik Indonesia, praktisi di bidang logistik, Asosiasi Pertekstilan Indonesia, dan Perhimpunan Pusat Logistik Berikat Indonesia. Penelitian menyimpulkan bahwa PLB telah meningkatkan efisiensi biaya logistik industri dalam negeri berupa: penurunan dwelling time pada masing-masing pengusaha PLB yang menjadi obyek penelitian; percepatan pemenuhan bahan baku bagi industri dalam negeri; efisiensi Cost Recovery untuk Industri Pertambangan; efisiensi waktu dan biaya atas proses perizinan pada prosedur kepabeanan; dan efisiensi biaya produksi bagi industri manufaktur dalam negeri dengan sistem just in time inventory. Secara umum, PLB juga telah memicu peningkatan perekonomian khususnya pada sektor industri tekstil Indonesia. Agar PLB berjalan semakin optimal maka pemerintah harus menyelesaikan kepastian aspek perpajakan, certificate of origin, serta keberpihakan pemerintah terhadap keberlangsungan industri tekstil sektor hilir yang dikhawatirkan akan gulung tikar akibat kebijakan mendatangkan bahan baku setengah jadi melalui PLB. Kata Kunci: Fasilitas Kepabeanan, Pusat Logistik Berikat, biaya logistik, dwelling time, industri tekstil.

scholarly journals Otomasi Perencanaan Produksi pada Pondok Pesantren

2020 ◽  
Vol 5 (2) ◽  
pp. 187
Author(s):  
S A Rahmasari ◽  
A Juliasari ◽  
W K Febryanto
Keyword(s):  
Production Planning ◽  
Business Process ◽  
Business Processes ◽  
Raw Materials ◽  
Boarding School ◽  
Production Costs ◽  
Microsoft Excel ◽  
Descriptive Research ◽  
School Business ◽  
Using Data

Production planning is very necessary in a business process that aims to minimize the total cost of production. In this research, automation of production planning using data based on the Islamic boarding school business processes. This research uses descriptive research which aims to obtain information in the implementation of the business process planning of Islamic boarding school. The calculation of production costs in this study was carried out in Microsoft Excel by determining the total targets and raw materials of the Islamic boarding school business process, then calculating the production costs of the Islamic boarding school process until finding the optimal production costs for each student for 3 years. - The year of study is Rp. 1,242,542 rupiah / Islamic student for a total of 300 Islamic students.

scholarly journals The Durability of Concrete Modified by Waste Limestone Powder in the Chemically Aggressive Environment

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1693 ◽  
Author(s):  
Maja Kępniak ◽  
Piotr Woyciechowski ◽  
Paweł Łukowski ◽  
Justyna Kuziak ◽  
Rafał Kobyłka
Keyword(s):  
Negative Impact ◽  
Raw Materials ◽  
Desirability Function ◽  
Chloride Ion ◽  
Production Costs ◽  
Limestone Powder ◽  
Fine Aggregate ◽  
Concrete Technology ◽  
The Impact ◽  
Durability Of Concrete

The idea of sustainable development assumes that natural resources must be treated as limited goods and that waste must be managed rationally. This idea and the constant striving to reduce production costs make the use of waste materials as substitutes for traditionally used raw materials from non-renewable sources increasingly popular. In cement concrete technology, there are many possibilities to use waste as components of mortars and concretes. The subject of this paper is a fine-grained material, obtained as a by-product during the preparation of aggregate for mineral-asphalt mixtures. The aim of the research was to test the suitability of the selected type of powder, namely limestone powder, as a component of cement composites. The paper presents an evaluation of the potential of using the limestone powder as a substitute for the fine aggregate, focusing on the impact of such a modification on aspects of durability. The sulfate degradation and chloride ion diffusion in concrete were investigated. The overall desirability function has been determined. It was demonstrated that the satisfactory value of the general desirability can be attributed to most of the investigated concretes. Positive test results support the potential of replacing part of natural fine aggregate with the tested waste limestone dust without a negative impact on the durability of concrete.

scholarly journals Rectified ethanol production cost analysis

2011 ◽  
Vol 15 (2) ◽  
pp. 281-292 ◽  
Author(s):  
Nikola Budimir ◽  
Marko Jaric ◽  
Branislav Jacimovic ◽  
Srbislav Genic ◽  
Nikola Jacimovic
Keyword(s):  
Raw Materials ◽  
The United States ◽  
Influential Factors ◽  
Production Costs ◽  
Selling Price ◽  
Total Production ◽  
The European Union ◽  
Total Investment ◽  
Relationship Of ◽  
The Impact

This paper deals with the impact of the most important factors of the total production costs in bioethanol production. The most influential factors are: total investment costs, price of raw materials (price of biomass, enzymes, yeast), and energy costs. Taking into account these factors, a procedure for estimation total production costs was establish. In order to gain insight into the relationship of production and selling price of bioethanol, price of bioethanol for some countries of the European Union and the United States are given.

scholarly journals THE STATE OF DEVELOPMENT OF INTERNATIONAL BUSINESS IN CRISIS CONDITIONS IN UKRAINE

2021 ◽  
Vol 6 (2) ◽  
pp. 84-89
Author(s):  
Oksana Melnichuk
Keyword(s):  
International Business ◽  
Business Processes ◽  
System Analysis ◽  
Raw Materials ◽  
Practical Significance ◽  
High Tech ◽  
Business System ◽  
Business Entities ◽  
The Impact ◽  
Practical Recommendations

The subject of the study is a set of basic theoretical, scientific and methodological provisions and practical recommendations for analyzing trends in the system of international business and increase the effectiveness of institutional support for enterprises participating in international business. In the course of the research such concepts as "foreign economic activity", "international entrepreneurship", "international business" are considered. The latter is proposed to be considered as a system of business processes implemented by business entities outside of their own country and aimed at achieving strategic goals. Research methods. General scientific and special methods are used in the work, which allow to systematically solve problem tasks in the chosen direction of the research. In the course of the research such methods are used as: method of theoretical generalization; system analysis; graphic and analytical methods. Results. An analysis of the impact of the coronavirus pandemic on the activities of international market players has been made. A comprehensive analysis of the volume, commodity, geographical structure of exports and imports of goods in Ukraine in 2018-2020. It is determined that Ukraine overwhelmingly exports raw materials and imports high-tech goods. Despite the decline in foreign trade, the general trend indicates that exports and imports will grow in the long run. An objective analysis of the functioning of the Ukrainian business system with the help of many world ratings, which allow us to assess the place of Ukraine in the global conditions of development, in comparison with the economies of other countries. As a result of the study, it was determined that Ukraine is inferior to other countries in the world in trade, regulatory policy, national branding, etc., and has the best position in the field of budget transparency. The results of the analysis indicate the need to implement effective organizational and economic principles aimed at improving the quality of Ukraine's business system. The analysis and construction of the profile of the national business system allowed to identify the main problems in the system of international business and begin to form measures to address them. The practical significance of the obtained results is that the theoretical provisions and practical recommendations obtained by the author as a result of the study can be used in developing directions for the transformation of national international business in a crisis.

scholarly journals IDENTIFIKASI KENDALA DALAM PROSES PRODUKSI DAN DAMPAKNYA TERHADAP BIAYA PRODUKSI PADA UD. RISKY

2018 ◽  
Vol 14 (1) ◽  
Author(s):  
Intan Purwatianingsih Sihadi ◽  
Sifrid S. Pangemanan ◽  
Hendrik Gamaliel
Keyword(s):  
Production Process ◽  
Raw Materials ◽  
Production Costs ◽  
Raw Material ◽  
Internal Constraints ◽  
Industrial Companies ◽  
Constraint Theory ◽  
The Impact ◽  
A Company ◽  
Theory Of Constraint

Constraints are activities that prevent companies from carrying out production activities. Along with the increasingly competitive world economy today, industrial companies are required to be more sensitive in anticipating constraints that occur both internally and externally. These constraints must be considered by the company because it can hamper the production process which has an impact on production costs as well as sales volumes which ultimately cause losses to the company. One tool that can identify constraints of a company is the Constraint Theory. This study aims to find out what constraints occur in the production process and the impact of these constraints on production costs. The method used in this study is descriptive. The results of this study are internal constraints are engine damage and external constraints are delays in the delivery of raw materials. The impact of these constraints on production costs is the loss of raw material costs and an increase in factory overhead costs.Keywords: Constraints, Production Cost, Theory of Constraint

scholarly journals Organization of Business Activities Taking into Account Environmental and Economic Aspects

2021 ◽  
Vol 2021 (2) ◽  
pp. 76-85
Author(s):  
Oleksandr V. Kubatko ◽  
Oleksandra V. Kubatko ◽  
Tetyana I. Sachnenko ◽  
Odevole O. Oluwaseun
Keyword(s):  
Waste Management ◽  
Waste Disposal ◽  
Negative Impact ◽  
Raw Materials ◽  
Waste Recycling ◽  
Management Program ◽  
Production Costs ◽  
Ecological Crisis ◽  
Household Waste ◽  
The Impact

One of the most urgent environmental problems today is the pollution of the environment by emissions of harmful substances and industrial waste. The negative impact on the environment and people is becoming more widespread, and its disposal methods inhibit the development of the economic system. In a market economy, entrepreneurs are not interested in increasing environmental costs, which naturally lead to higher production costs and reduce profits. The impact on the environment is becoming more widespread every year and has led to an ecological crisis in some parts of the world. Waste recycling has been constantly discussed since a person “produces” more than 250 kg of household waste per year. At the enterprise, these figures reach 10 000 kg. In recent years, Ukraine has imported about 30-50 thousand tons of PET granulate, which is gradually accumulating in landfills in the form of packaging, bottles, films. Such hazardous pollutants affect the environment through soil and water. In contrast, Ukraine does not yet have successful experience in waste management. In our opinion, such behavior is the ignorance of the population about waste disposal and replacement of a particular product with a more environmentally friendly one. The functioning of enterprises and farms does not always have the equipment to dispose of waste, and there is no room for the disposal of unnecessary products and raw materials. However, the problem of lack of innovative equipment arises due to a lack of adequate funding. Therefore, the lack of possibilities for a comprehensive solution to the situation creates a barrier, which does not allow to take proper measures to eliminate and reduce the amount of garbage. Despite many regulations and legal frameworks for regulating waste management, there is no cost-effective policy, and there is no regional waste management program and plan for their proper disposal. It can be concluded that the recycling and disposal of waste will reduce the need for waste incineration, create conditions for improving the economic component of the region and the country as a whole with an account of environmental quality standards. The paper pays attention to the essence of waste disposal; identified ways to recycle garbage.

Forests, fiber, and the environment – In view of the fiber supply to the pulp and paper industry

1999 ◽  
Vol 75 (2) ◽  
pp. 247-255 ◽  
Author(s):  
Dinesh Mohta ◽  
D. N. Roy
Keyword(s):  
Raw Materials ◽  
Paper Industry ◽  
Wood Fiber ◽  
Pulp And Paper Industry ◽  
Developed Countries ◽  
Wood Pulp ◽  
Vital Role ◽  
Pulp And Paper ◽  
High Yield ◽  
Paper Mills

Forests play a vital role in the social, economic, and environmental development of any country. Paper, composed principally of wood fiber, is an essential commodity in promoting literacy, communication, documentation, and packaging. However, there is much concern about the world's forests being over-utilized. This has led to serious repercussions, not only to humanity, but also to the earth's biodiversity as a whole. It is now time that forests be used in a more responsible and ethical manner. Because of reduced forest area, increasing pulpwood costs, and an increasing demand for pulp and paper products, it might be expected that the focus would shift to high yield pulping processes or to the use of cellulosic non-wood raw materials. Non-woods are available in good supply all over the world, but are currently under-utilized. It is estimated that replacing 5–10% of wood pulp with non-wood pulp would have an important impact on the conservation of forests and the environment. This replacement of wood pulp by non-wood pulp could be environmentally and economically acceptable even in developed countries. By doing so, pulp and paper mills would have a lead role in reducing their dependency on forests for fiber. This determination and commitment would enhance the long-term sustainability of forests and the pulp and paper industry. Above all, it would be a sustainable step towards "our common future." Key words: forest, sustainable development, fiber supply, pulp and paper, non-woods

scholarly journals Implementation of Halal Product Assurance in the Pharmaceutical Sector in Indonesia

2021 ◽  
Vol 1 (3) ◽  
Author(s):  
Resti Dian Luthviati ◽  
Suviwat Jenvitchuwong
Keyword(s):  
Value Chain ◽  
Raw Materials ◽  
Production Costs ◽  
Pharmaceutical Sector ◽  
Total Change ◽  
Drug Prices ◽  
Different Types ◽  
Distribution Process ◽  
The Impact ◽  
Economic Capacity

The goal of this research is to determine and assess the implementation of halal certification for the pharmaceutical business in accordance with Law Number 33 of 2014 on Halal Product Assurance, as well as the variables that hinder and support its implementation. The impact of the JPH Law on the process value chain and supply chain of drugs and vaccines results in a total change in the pharmaceutical industry, including changes in ingredients resulting in reprocessing of quality, safety, and efficacy, changes in the distribution process, addition of personnel or staff, decreased economic capacity of the industry due to increased production costs, and there is a decrease in the industry's economic capacity due to increased costs of production. The halal status of a product has become a must-have for all consumers, particularly Muslims. Some parties, particularly the pharmaceutical business, continue to oppose to the existence of Law No. 33 of 2014 concerning Halal Product Guarantee. The supply of special facilities, such as rooms, equipment, and human resources, will significantly raise costs, resulting in higher drug prices and a reduction in people's access to the items they truly require for health care. Currently, the pharmaceutical sector must import 95 percent or more of its raw materials, totaling 150,000 items, in order to make about 30,000 different types of pharmaceuticals in the country.

scholarly journals Determination of Production Instrumentation Equipment Maintenance Intervals In the Paper Industry

2021 ◽  
Vol 4 (1) ◽  
pp. 23-31
Author(s):  
Nurma M. Hidayatulloh ◽  
Tedjo Sukmono
Keyword(s):  
Power Supply ◽  
Manufacturing Industry ◽  
Raw Materials ◽  
Paper Industry ◽  
Control Valve ◽  
Machine Failure ◽  
Reliability Centered Maintenance ◽  
Critical Components ◽  
Fmea Method

PT. XYZ is a manufacturing industry engaged in paper processing with afval raw materials. The problem faced is machine failure that occurs suddenly without predictability, this is because there is no scheduled maintenance (preventive main-tenance). The object of this research is focused on production instrumentation equipment. This study uses the Failure Mode and Effect Analyzer (FMEA) method to identify the causes of failure and the effects of these failures by determining the critical value of the component, namely the Risk Priority Number (RPN) which is the largest, then the Reliability Centered Maintenance (RCM) II Decision Worsheet method for determine maintenance intervals of production instrumentation equipment. Based on the results of RPN calculations in the FMEA method to determine the critical components of the Instrumentation equipment, namely the Control Valve, it can be seen that the highest total RPN value is found in three components, namely Restrictor with an RPN value of 390, Power Supply with RPN of 297, and also a Pilot Positioner. with an RPN value of 240. And with optimum maintenance intervals, among others, the Restrictor every 40 hours, the Power Supply every 41 hours, and the Pilot Positioner every 47 hours.

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