scholarly journals PENGARUH TEMPERATUR TUANG TERHADAP POROSITAS, STUKTUR MIKRO DAN KEKERASAN DARI ALUMUNIUM RONGSOK VELG MENGGUNAKAN PENGECORAN EVAPORATIF

JTAM ROTARY ◽  
2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Fajar Perdana Putra ◽  
Rudi Siswanto
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Molten Metal ◽  
Production Costs ◽  
Casting Temperature ◽  
High Quality ◽  
Metal Material ◽  
Industrial Companies ◽  
Engine Components ◽  
Main Material

The second largest metal material used after steel is Aluminum and its alloys. Ranging from aircraft bodies, vehicles, engine components, ship components, to buildings and very diverse applications using aluminum alloys. Material for making alloy wheels for components in motors using one of the special aluminum alloy applications with regard to the strength and hardness of high-quality aluminum alloys. Industrial companies that make aluminum doors, including windows and frames, make aluminum shelves, storefronts and other products. Produce waste remnants of used aluminum which can be used as aluminum as the main material destination. To reduce the company's production costs, many of them use aluminium scrap as their main casting material. Casting uses a temperature of 650 ° C, 700 ° C, 750 ° C, 800 ° C including casting type evaporative or casting using Styrofoam. The missing styrofoam casting pattern is a casting that uses a pattern of material that can evaporate when exposed to molten metal heat. The casting temperature results can affect microstructure, hardness, porosity and structure.

Industrialized Application of Rheo-HPDC Process for the Production of Large Thin-Walled Aluminum Alloy Parts

2019 ◽  
Vol 285 ◽  
pp. 453-458 ◽  
Author(s):  
Ming Fan Qi ◽  
Yong Lin Kang ◽  
Quan Quan Qiu
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Shrinkage Porosity ◽  
Semisolid Slurry ◽  
High Quality ◽  
Refined Microstructure ◽  
Primary Particles ◽  
Thin Walled ◽  
Pressure Die Casting

A simplified and efficient process, namely air-cooled stirring rod (ACSR), was proposed to prepare semisolid slurry of aluminum alloys. An advanced integrated rheological high pressure die-casting (Rheo-HPDC) technology was established by combining the ACSR equipment with HPDC machines to produce high quality aluminum alloy products. Microstructures, surface qualities, mechanical properties, corrosion resistances and thermal conductivities of the Al-8Si alloy parts prepared by Rheo-HPDC were investigated and compared to those prepared by traditional HPDC. The results indicated that the Rheo-HPDC process can prepare aluminum alloy parts in which the primary particles are fine and spherical, and there is few shrinkage porosity. Multifarious high quality large thin-walled aluminum alloy parts, such as filter shells, cooling shells, antenna crates and mounting brackets for communication, were produced by the process. Rheo-HPDC alloys showed improved surface quality to those formed by traditional HPDC, and the surface roughness is small and avoid employing CNC to surface finish. Also, compared with HPDC alloys, the alloys prepared by Rheo-HPDC have an increased mechanical properties and thermal conductivity due to high density and refined microstructure. Furthermore, Rheo-HPDC aluminum alloys indicated a remarkable improvement in corrosion resistance as shown by the results of electrochemical and weight loss experiments.

Roll Casting of Three Layers Clad Strip

2010 ◽  
Vol 443 ◽  
pp. 128-133 ◽  
Author(s):  
Ryoji Nakamura ◽  
Masakazu Sawai ◽  
Ryoji Nakamura ◽  
Takanori Yamabayashi ◽  
Shinji Kumai ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Cold Rolling ◽  
Molten Metal ◽  
Casting Speed ◽  
Roll Casting ◽  
Continuous Bending ◽  
Cold Rolled ◽  
Twin Roll Caster ◽  
Twin Roll

A roll caster, which could cast the three layers of clad strip directly from the molten metal, was designed, assembled and tested. The base strip was AA3003 aluminum alloy and overlay strips were AA4045 aluminum alloy. An unequal diameter twin roll caster was modified to cast clad strip. Two small rolls were amounted on a large roll. A scraper plate was used to prevent the mixture of the different kinds of melts. The casting of three strips and the connecting of strips could be operated by one roll caster. The interfaces between the strips were clear, and the mixture of the melt did not occur. The clad strip could be cold rolled without the annealing. The clad strip did not peel at connecting surface by the cold rolling and continuous bending. The strips were connected strictly. The casting speed was 20m/min, and this speed was much higher than the casting speed of the conventional twin roll caster for aluminum alloys.

The Formability and Elongation of Aluminum Alloys AA5083 and AA3003 for Micro-Truss Sandwiches Manufacturing

2020 ◽  
Vol 38 (9A) ◽  
pp. 1396-1405
Author(s):  
Arwa F. Tawfeeq ◽  
Matthew R. Barnett
Keyword(s):  
Aluminum Alloy ◽  
Strain Rate ◽  
Cost Effective ◽  
Tensile Tests ◽  
Truss Structures ◽  
High Quality ◽  
Trade Off ◽  
Clad Layer ◽  
Higher Temperature ◽  
Different Shapes

The development in the manufacturing of micro-truss structures has demonstrated the effectiveness of brazing for assembling these sandwiches, which opens new opportunities for cost-effective and high-quality truss manufacturing. An evolving idea in micro-truss manufacturing is the possibility of forming these structures in different shapes with the aid of elevated temperature. This work investigates the formability and elongation of aluminum alloy sheets typically used for micro-truss manufacturing, namely AA5083 and AA3003. Tensile tests were performed at a temperature in the range of 25-500 ○C and strain rate in the range of 2x10-4 -10-2 s-1. The results showed that the clad layer in AA3003 exhibited an insignificant effect on the formability and elongation of AA3003. The formability of the two alloys was improved significantly with values of m as high as 0.4 and 0.13 for AA5083 and AA3003 at 500 °C. While the elongation of both AA5083 and AA3003 was improved at a higher temperature, the elongation of AA5083 was inversely related to strain rate. It was concluded that the higher the temperature is the better the formability and elongation of the two alloys but at the expense of work hardening. This suggests a trade-off situation between formability and strength. 

scholarly journals Surface Modification of Aluminum 6061-O Alloy by Plasma Electrolytic Oxidation to Improve Corrosion Resistance Properties

Coatings ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 4
Author(s):  
Dmitry V. Dzhurinskiy ◽  
Stanislav S. Dautov ◽  
Petr G. Shornikov ◽  
Iskander Sh. Akhatov
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Plasma Electrolytic Oxidation ◽  
Electrochemical Impedance ◽  
High Strength ◽  
Electrolytic Oxidation ◽  
Coating Layers ◽  
Plasma Electrolytic ◽  
High Strength Aluminum Alloys

In the present investigation, the plasma electrolytic oxidation (PEO) process was employed to form aluminum oxide coating layers to enhance corrosion resistance properties of high-strength aluminum alloys. The formed protective coating layers were examined by means of scanning electron microscopy (SEM) and characterized by several electrochemical techniques, including open circuit potential (OCP), linear potentiodynamic polarization (LP) and electrochemical impedance spectroscopy (EIS). The results were reported in comparison with the bare 6061-O aluminum alloy to determine the corrosion performance of the coated 6061-O alloy. The PEO-treated aluminum alloy showed substantially higher corrosion resistance in comparison with the untreated substrate material. A relationship was found between the coating formation stage, process parameters and the thickness of the oxide-formed layers, which has a measurable influence on enhancing corrosion resistance properties. This study demonstrates promising results of utilizing PEO process to enhance corrosion resistance properties of high-strength aluminum alloys and could be recommended as a method used in industrial applications.

Synthesis of Low Viscosity Polydimethylsiloxane Using Low Grade of Octamethylcyclotetrasiloxane

2021 ◽  
Vol 1028 ◽  
pp. 365-370
Author(s):  
Diba G Auliya ◽  
Soni Setiadji ◽  
Zulfi Mofa Agasa ◽  
Fitrilawati ◽  
Norman Syakir ◽  
...  
Keyword(s):  
Ring Opening ◽  
Raw Materials ◽  
Vitreoretinal Surgery ◽  
Production Costs ◽  
Low Grade ◽  
High Grade ◽  
High Quality ◽  
Low Viscosity ◽  
Polymerization Method

Polydimethylsiloxane (PDMS) has been widely used as a vitreous humour substitution in vitreoretinal surgery. Due to its limited availability and increasing domestic needs, the price of PDMS in Indonesia became very expensive. Previously, we reported the synthesized of PDMS from a high grade of monomer of 98% of Octamethylcyclotetrasiloxane (D4) and found that all PDMS samples produced high quality samples similar to that of commercial one. However, by considering the ease of obtaining raw materials and also the production costs, the synthesis of PDMS using monomer which easy to be found in Indonesia and low production costs is needed to be developed. Here, we reported the synthesis of PDMS using low grade of 96% of D4 in order to produce high quality of PDMS with low viscosity that can be used for vitreous humous substitution in vitreoretinal surgery. PDMS samples with low viscosity value of 0.94-1.35 Pa.s have been successfully synthesized from low grade of D4 and MM using ring-opening polymerization method. The yields of PDMS resulted in this research were in the range between 67.27% and 76.26%. From FTIR spectroscopy, it is found that all synthesized samples have structure and functional groups similar to PDMS using high grade of monomer of 98% Octamethylcyclotetrasiloxane (D4). From refractometer and surfgauge measurements, all samples have refractive index in the range of 1,4034-1,4040 and the value surface tension was 21 m.N/m.

The Effect of Heat Treatments and Nickel Additive on The Microstructure and Hardness of 7075 Aluminum Alloy

2019 ◽  
Vol 7 (2) ◽  
pp. 34-41
Author(s):  
Mahmoud Alasad ◽  
Mohamad Yahya Nefawy
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Artificial Aging ◽  
Heat Treatments ◽  
7075 Aluminum Alloy ◽  
Nickel Additive

The aluminum alloys of the 7xxx series consist of Al with Zn mainly, Mg and Cu. 7xxx aluminum alloys has high mechanical properties making it distinct from other aluminum alloys. In this paper, we examine the effect of adding Nickel and heat treatments on the microstructure and hardness of the 7075 aluminum alloy. Were we added different percentages of nickel [0.1, 0.5, 1] wt% to 7075 Aluminum alloy, and applied various heat treatments (artificial aging T6 and Retrogression and re-aging RRA) on the 7075 alloys that Containing nickel. By applying RRA treatment, we obtained better results than the results obtained by applying T6 treatment, and we obtained the high values of hardness and a smoother microstructure for the studied alloys by the addition of (0.5 wt%) nickel to alloy 7075.

scholarly journals Elastic, inelastic and time constant measurement for M102 (AL–C–O) dispersions-reinforced aluminum alloys

2020 ◽  
pp. 61-66
Author(s):  
Khaleel Abushgair
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Time Constant ◽  
Room Temperature ◽  
Strain Range ◽  
Time Interval ◽  
Cnc Milling ◽  
Plastic Deformations ◽  
Factors Affecting ◽  
Bulk Content

Purpose. To conduct an experimental study on M102 aluminum alloy bulk content characterization under cyclic loadings for precision applications such as balance machines, optical, and laser instruments. M102 (AL-C-O) dispersion-reinforced aluminum alloy was chosen because of its ability to withstand temperatures beyond 200C and has a better strength than precipitation-hardened Al alloys at room temperature. A CNC milling machine is used to manufacture test samples with longitudinal machining directions. A constant time interval is set for the fabric a quarter-hour span, which is based on the investigation of inelastic and plastic deformations in the nanoscale. Methodology. An electromagnetic test instrument applies a tensile stress range of 10 to 145 N/mm2 to samples with particular shape. It should be noted that interferometers and capacitive sensors were used to measure all forms of deformations with and without loading. The experiments are carried out in a temperature-stable environment of 30.5 C; measurements are taken within a residual strain range of 10 microns. Findings. The results obtained show that results for inelastic deformations for samples of longitudinal cuts direction at 30.5 C were measured under 150 N/mm2 stress as 500 nm inelastic deformation and 100 nm plastic deformation were measured, which is much higher than aluminum alloy studied before at room temperature (20 C). Furthermore, it was found that the time constant of the M102 (ALCO) aluminum alloy samples was double times higher than that for other samples, Originality. For the first time, a study has been conducted on inelastic and plastic deformations in the nanoscale for characterization of M102 aluminum alloy bulk content under cyclic loadings for precision applications. Practical value. One of the main factors affecting the using of other materials than steel in precision applications such as balance machines, optical, and laser instruments is measurement and determination of inelastic, plastic and time constant of the process of delamination of materials of different aluminum alloys since they are nonmagnetic, are easily machined and shaped. This will bring new products and opportunities for these materials.

Research on the Influence of Salt Fog Corrosion Behavior of 6005A Aluminum Alloy Welded Joints by Environment Humidity

2013 ◽  
Vol 662 ◽  
pp. 251-257
Author(s):  
Ning Xia ◽  
Zhi Min Zhu ◽  
Hui Chen
Keyword(s):  
Weight Loss ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Relative Humidity ◽  
Corrosion Rate ◽  
Environmental Humidity ◽  
Welding Joints ◽  
Salt Fog Corrosion ◽  
Salt Fog

6005A aluminum alloys were welded at different relative humidity conditions. The effects of relative humidity on the salt fog corrosion of the welding joints were researched. The results showed that the weight loss of the joints after 14 days corrosion was higher than that corroded after 7days, but the corrosion rate was lower. The corrosion rate first increased then declined with the increase of environmental humidity for the joints corroded for 7days. However, when the environmental humidity was 80%, corrosion rate achieved the maximum, when environment humidity was 70%, corrosion rate was the lowest. After corroded for 14 days, corrosion rate was the maximum when the environmental humidity was 50%, and it was the lowest when the environmental humidity was 90%. The tensile strength declined obviously after corrosion.

Tribological characterization of friction stir welded dissimilar aluminum alloy AA6061–AA5083 reinforced with CeO2 and La2O3 nanoparticles

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Arun M. ◽  
Muthukumaran M. ◽  
Balasubramanian S.
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Environmental Conditions ◽  
Tribological Characteristics ◽  
Dissimilar Joints ◽  
Content Type ◽  
Reinforcing Effect ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys ◽  
Mechanical And Tribological Characteristics

Purpose Dissimilar materials found applications in the structural fields to withstand the different types of loads and provide multi-facet properties to the final structure. Aluminum alloy materials are mostly used in aerospace and marine industries to provide better strength and safeguard the material from severe environmental conditions. The purpose of this study is to develop new material with superior strength to challenge the severe environmental conditions. Design/methodology/approach In the present investigation, friction stir welding (FSW) dissimilar joints were prepared from AA6061 and AA5083 aluminum alloys, and the weld nugget (WN) was reinforced with hard reinforcement particles such as La2O3 and CeO2. The tribological and mechanical properties of the prepared materials were tested to analyze the suitability of material in the aerospace and marine environmental conditions. Findings The results showed that the AA6061–AA5083/La2O3 material exhibited better mechanical and tribological characteristics. The FSW dissimilar AA6061–AA5083/La2O3 material exhibited lower wear rate of 7.37 × 10−3 mm3/m and minimum friction coefficient of 0.31 compared to all other materials owing to the reinforcing effect of La2O3 particles and the fine grains formed by FSW process at WN region. Further, FSW dissimilar AA6061–AA5083/La2O3 material displayed a maximum tensile strength and hardness of 378 MPa and 118 HV, respectively, among all the other materials tested. Originality/value This work is original and novel in the field of materials science engineering focusing on tribological characteristics of friction stir welded dissimilar aluminum alloys by the reinforcing effect of hard particles such as La2O3 and CeO2.

Sign in / Sign up

Export Citation Format

Share Document