scholarly journals Investigating the Effects of Annealing on the Mechanical Properties of FFF-Printed Thermoplastics

2020 ◽  
Vol 4 (2) ◽  
pp. 38 ◽  
Author(s):  
Javaid Butt ◽  
Raghunath Bhaskar
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Surface Finish ◽  
Ultrasonic Testing ◽  
Tensile Testing ◽  
Amorphous Materials ◽  
Microstructural Analysis ◽  
Polymeric Materials ◽  
Fused Filament Fabrication ◽  
Manufacturing Method

Fused filament fabrication (FFF) is a cost-effective additive manufacturing method that makes use of thermoplastics to produce customised products. However, there are several limitations associated with FFF that are adversely affecting its growth including variety of materials, rough surface finish and poor mechanical properties. This has resulted in the development of metal-infused thermoplastics that can provide better properties. Furthermore, FFF-printed parts can be subjected to post-processes to improve their surface finish and mechanical properties. This work takes into consideration two commonly used polymeric materials, i.e., ABS (acrylonitrile butadiene styrene) and PLA (polylactic acid) and compares the results with two metal-infused thermoplastics i.e., copper-enhanced PLA and aluminium-enhanced ASA (acrylonitrile styrene acrylate). The four different materials were subjected to a post-process called annealing to enhance their mechanical properties. The effect of annealing on these four materials was investigated through dimensional analysis, ultrasonic testing, tensile testing, microstructural analysis and hardness testing. The results showed that annealing affects the materials differently. However, a correlation among ultrasonic testing, tensile testing and microstructural analysis was observed for all the materials based on their crystallinity. It was found that the semi-crystalline materials (i.e., PLA and copper enhanced PLA) showed a considerable increase in tensile strength post-annealing. However, the amorphous materials (ABS and aluminium-enhanced ASA) showed a comparatively lower increase in tensile strength, demonstrating that they were less receptive to annealing. These results were supported by higher transmission times and a high percentage of voids in the amorphous materials. The highest hardness values were observed for the ASA material and the lowest for the ABS material. This work provides a good comparison for the metal-infused thermoplastics and their applicability with the commonly used PLA and ABS materials.

scholarly journals Influence of Hydrostatic Extrusion on the Mechanical Properties of the Model Al-Mg Alloys

2021 ◽  
Author(s):  
Aleksandra Towarek ◽  
Wojciech Jurczak ◽  
Joanna Zdunek ◽  
Mariusz Kulczyk ◽  
Jarosław Mizera
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Tensile Strength ◽  
Microstructural Analysis ◽  
Tensile Tests ◽  
Hydrostatic Extrusion ◽  
Microstructure Formation ◽  
Initial State ◽  
Degree Of Deformation ◽  
Al Mg Alloys

AbstractTwo model aluminium-magnesium alloys, containing 3 and 7.5 wt.% of Mg, were subjected to plastic deformation by means of hydrostatic extrusion (HE). Two degrees of deformation were imposed by two subsequent reductions of the diameter. Microstructural analysis and tensile tests of the materials in the initial state and after deformation were performed. For both materials, HE extrusion resulted in the deformation of the microstructure—formation of the un-equilibrium grain boundaries and partition of the grains. What is more, HE resulted in a significant increase of tensile strength and decrease of the elongation, mostly after the first degree of deformation.

Mechanical properties of low-density paper

2020 ◽  
Vol 35 (1) ◽  
pp. 61-70
Author(s):  
Na Young Park ◽  
Young Chan Ko ◽  
Lili Melani ◽  
Hyoung Jin Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Structural Change ◽  
Tensile Testing ◽  
Tensile Modulus ◽  
Gauge Length ◽  
Efficiency Factor ◽  
Low Density ◽  
Tensile Stiffness ◽  
Lower Tensile Strength

AbstractFor the mechanical properties of paper, tensile testing has been widely used. Among the tensile properties, the tensile stiffness has been used to determine the softness of low-density paper. The lower tensile stiffness, the greater softness of paper. Because the elastic region may not be clearly defined in a load-elongation curve, it is suggested to use the tensile modulus which is defined as the slope between the two points in the curve. The two points which provide the best correlation with subjective softness evaluation should be selected. Low-density paper has a much lower tensile strength, but much larger elongation at the break. It undergoes a continuous structural change during mechanical testing. The degree of the structural change should depend on tensile conditions such as the sample size, the gauge length, and the rate of elongation. For low-density paper, the tensile modulus and the tensile strength should be independent of each other. The structure efficiency factor (SEF) is defined as a ratio of the tensile strength to the tensile modulus and it may be used a guideline in developing superior low-density paper products.

scholarly journals Enhancement of Mechanical Properties and Porosity of Concrete Using Steel Slag Coarse Aggregate

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2865
Author(s):  
Md Jihad Miah ◽  
Md. Munir Hossain Patoary ◽  
Suvash Chandra Paul ◽  
Adewumi John Babafemi ◽  
Biranchi Panda
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Microstructural Analysis ◽  
Steel Slag ◽  
Physical And Mechanical Properties ◽  
Length Change ◽  
Sustainable Building ◽  
Burnt Clay ◽  
Lower Porosity ◽  
Furnace Steel

This paper investigates the possibility of utilizing steel slags produced in the steelmaking industry as an alternative to burnt clay brick aggregate (BA) in concrete. Within this context, physical, mechanical (i.e., compressive and splitting tensile strength), length change, and durability (porosity) tests were conducted on concrete made with nine different percentage replacements (0%, 10%, 20%, 30%, 40%, 50%, 60%, 80%, and 100% by volume of BA) of BA by induction of furnace steel slag aggregate (SSA). In addition, the chemical composition of aggregate through X-ray fluorescence (XRF) analysis and microstructural analysis through scanning electron microscopy (SEM) of aggregates and concrete were performed. The experimental results show that the physical and mechanical properties of concrete made with SSA were significantly higher than that of concrete made with BA. The compressive and tensile strength increased by 73% when SSA fully replaced BA. The expansion of concrete made with SSA was a bit higher than the concrete made with BA. Furthermore, a significant lower porosity was observed for concrete made with SSA than BA, which decreased by 40% for 100% SSA concrete than 100% BA concrete. The relation between compressive and tensile strength with the porosity of concrete mixes are in agreement with the relationships presented in the literature. This study demonstrates that SSA can be used as a full replacement of BA, which is economical, conserves the natural aggregate, and is sustainable building material since burning brick produces a lot of CO2.

Mechanical Properties of Thixoformed 7075 Feedstock Produced via the Direct Thermal Method

2015 ◽  
Vol 651-653 ◽  
pp. 1569-1574 ◽  
Author(s):  
Asnul Hadi Ahmad ◽  
Sumsun Naher ◽  
Dermot Brabazon
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Solid State ◽  
Tensile Testing ◽  
Thermal Method ◽  
Test Unit ◽  
Pouring Temperature ◽  
Injection Test ◽  
Semi Solid ◽  
Conventionally Cast

Abstracts: This paper presents an overview of measured mechanical properties of thixoformed aluminium 7075 feedstock produced by the direct thermal method (DTM). The DTM feedstock billets were processed with a pouring temperature of 685 °C and holding periods of 20 s, 40 s and 60 s before being quenched and subsequently thixoformed. A conventionally cast feedstock billet was produced with a pouring temperature of 685 °C and was allowed to solidify without quenching. The feedstock billets were later formed by an injection test unit in the semi-solid state. Tensile testing was then conducted on the thixoformed feedstock billets. Tensile properties for 7075 DTM thixoformed feedstock billets were found significantly influenced by the thixoformed component density. Samples with longer holding times were found to have higher density and higher tensile strength.

Quantitative Analysis of Pre-Strain Effect on Mechanical Properties of the Austenitic Stainless Steel

2014 ◽  
Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Tensile Strength ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Yield Strength ◽  
Tensile Testing ◽  
Control Mode ◽  
Strain Effect ◽  
Strain Control

The test of austenitic stainless steel specimens with strain control mode of pre-strain was carried out. The range of pre-strain is 4%, 5%, 6%, 7%, 8%, 9% and 10% on austenitic stainless steel specimens, then tensile testing of these samples was done and their mechanical properties after pre-strain were gotten. The results show that the pre-strain has little effect on tensile strength, and enhances the yield strength more obviously. According to the experimental data, we get a relational expression of S30408 between the value of yield strength and pre-strain. We can obtain several expressions about different kinds of austenitic stainless steel by this way. It is convenient for designers to get the yield strength of austenitic stainless steel after pre-strain by the value of pre-strain and the above expression.

scholarly journals Influence of kaolin filler on the mechanical properties of Luffa cylindrica/ polyester composite

2021 ◽  
Author(s):  
Aliyu Yaro ◽  
Laminu Kuburi ◽  
Musa Abiodun Moshood
Keyword(s):  
Mechanical Properties ◽  
Polyester Resin ◽  
Unsaturated Polyester ◽  
Low Cost ◽  
Microstructural Analysis ◽  
Polymeric Materials ◽  
Weight Fraction ◽  
Industrial Applications ◽  
Luffa Cylindrica ◽  
Polyester Composite

Abstract Polymeric materials are used in different industrial applications because they retain good environmental properties, low-cost, and easy to produce compared to conventional materials. This study investigated the effect of adding kaolin micro-filler (KF) on the mechanical properties of Luffa Fiber (LCF) reinforced polyester resin. Luffa cylindrica fiber treated with 5% NaOH, varied in weight fraction (5, 10, and 15%wt) was used to reinforce unsaturated polyester resin using hand lay-up method, whereas for the hybrid composite kaolin filler were kept constant at 6wt% fraction while the fibers varied as in the mono-reinforced composite. The samples were machined for mechanical and microstructural analysis. Analysis of the result revealed that the addition of kaolin has enhanced greatly the mechanical properties of Luffa-fibre based composites. The result reveal of the microstructure analysis, shows that there is an improvement in fiber-matrix adhesion.

Tensile properties of the FFF-processed thermoplastic polyurethane (TPU) elastomer

2021 ◽  
Author(s):  
Budi Arifvianto ◽  
Teguh Nur Iman ◽  
Benidiktus Tulung Prayoga ◽  
Rini Dharmastiti ◽  
Urip Agus Salim ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Low Cost ◽  
Thermoplastic Polyurethane ◽  
High Strength ◽  
Tensile Tests ◽  
Uniaxial Tensile ◽  
Fused Filament Fabrication ◽  
Raster Angle ◽  
Manufacturing Techniques

Abstract Fused filament fabrication (FFF) has become one of the most popular, practical, and low-cost additive manufacturing techniques for fabricating geometrically-complex thermoplastic polyurethane (TPU) elastomer. However, there are still some uncertainties concerning the relationship between several operating parameters applied in this technique and the mechanical properties of the processed material. In this research, the influences of extruder temperature and raster orientation on the mechanical properties of the FFF-processed TPU elastomer were studied. A series of uniaxial tensile tests was carried out to determine tensile strength, strain, and elastic modulus of TPU elastomer that had been printed with various extruder temperatures, i.e., 190–230 °C, and raster angles, i.e., 0–90°. Thermal and chemical characterizations were also conducted to support the analysis in this research. The results obviously showed the ductile and elastic characteristics of the FFF-processed TPU, with specific tensile strength and strain that could reach up to 39 MPa and 600%, respectively. The failure mechanisms operating on the FFF-processed TPU and the result of stress analysis by using the developed Mohr’s circle are also discussed in this paper. In conclusion, the extrusion temperature of 200 °C and raster angle of 0° could be preferred to be applied in the FFF process to achieve high strength and ductile TPU elastomer.

Influence of Solution Treatment on Atomic Diffusion and Mechanical Properties of AZ80 Magnesium Alloy

2012 ◽  
Vol 479-481 ◽  
pp. 27-30
Author(s):  
Ju Mei Zhang ◽  
Zhi Hu Wang ◽  
Wan Chang Sun ◽  
Li Bin Niu
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Yield Strength ◽  
Grain Boundaries ◽  
Tensile Testing ◽  
Solution Treatment ◽  
Solution Time ◽  
Atomic Diffusion ◽  
Az80 Magnesium Alloy

The atomic diffusion and mechanical properties of as-cast AZ80 magnesium alloy after solution treatment at different time were studied by OM,SEM,EDS as well as tensile testing. The results show that the coarse β-Mg17Al12 phase distributed along the grain boundaries as net microstructure is almost dissolved after solution treatment, and the content of Al that in the α-Mg matrix is well distributed with the solution time prolonged. Because of the β-Mg17Al12 phase reducing and granulating, the function of precipitates phase strengthening was depressed and the hardness (HB) of alloy dropped obviously. However, the tensile strength(σb ) and elongation(δ) enhanced remarkably and the yield strength (σ0.2) decreased slightly.

Effect of AlN on Microstructure and Mechanical Properties of Mg-Al-Zn Alloy

2011 ◽  
Vol 704-705 ◽  
pp. 1095-1099
Author(s):  
Peng Liu ◽  
Hao Ran Geng ◽  
Zhen Qing Wang ◽  
Jian Rong Zhu ◽  
Fu Sen Pan ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Tensile Testing ◽  
Cast Alloy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Β Phase ◽  
Microstructure And Mechanical Properties ◽  
Zn Alloy

Effects of AlN addition on the microstructure and mechanical properties of as-cast Mg-Al-Zn magnesium alloy were investigated using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and tensile testing. Five different samples were made with different amounts of AlN(0wt%, 0.12wt%, 0.30wt%, 0.48wt%, 0. 60wt%). The results show that the phases of as-cast alloy are composed of α-Mg,β-Mg17Al12. The addition of AlN suppressed the precipitation of the β-phase. And, with the increase of AlN content, the microstructure of β-phase was changed from the reticulum to fine grains. When AlN content was up to 0.48wt% in the alloy, the β-phase became most uniform distribution. After adding 0.3wt% AlN to Al-Mg-Zn alloy, the average alloy grain size reduced from 102μm to 35μm ,the tensile strength of alloy was the highest. The average tensile strength increased from 139MPa to 169.91MPa, the hardness increased from 77.7HB to 98.4HB, but the elongation changes indistinctively. However, when more amount of AlN was added, the average alloy grain size did not reduce sequentially and increased to 50μm by adding 0.6wt% AlN and the β-phase became a little more. Keywords: Al-Mg-Zn alloy; AlN; β-Mg17Al12; Tensile strength

scholarly journals Improvement The Mechanical Properties of Styrene Butadiene Rubber By Using Silica Fume

2017 ◽  
Vol 2 (12) ◽  
pp. 31
Author(s):  
Ali Abed Salman
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Silica Fume ◽  
Polymeric Materials ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Materials Used ◽  
Styrene Butadiene

Styrene butadiene rubber (SBR) is considered to be one of the greatest important polymeric materials used as a bond, so we discussed in this study to improve its properties .This study covers the effect of silica fume on mechanical properties of styrene butadiene rubber reinforced with silica fume. The composites were prepared with (1 to 3 wt. %) of silica fume particles .The results had indicated  that the tensile strength and flexural strength are improved by (11.6% and 13.5%) respectively at 2 wt% and the hardness is  improved by (9.3%) at 3wt%.

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