scholarly journals Fly-Ash-Based Geopolymers Reinforced by Melamine Fibers

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 400 ◽  
Author(s):  
Barbara Kozub ◽  
Patrycja Bazan ◽  
Dariusz Mierzwiński ◽  
Kinga Korniejenko
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Thermal Radiation ◽  
Bending Strength ◽  
Melamine Resin ◽  
Density Measurements ◽  
Temperature Resistance ◽  
Pure Matrix ◽  
Radiation Measurements ◽  
Geopolymer Composites

This paper presents the results of research on geopolymer composites based on fly ash with the addition of melamine fibers in amounts of 0.5%, 1% and 2% by weight and, for comparison, without the addition of fibers. The melamine fibers used in the tests retain their melamine resin properties by 100% and are characterized by excellent acoustic and thermal insulation as well as excellent filtration. In addition, these fibers are nonflammable, resistant to chemicals, resistant to UV radiation, characterized by high temperature resistance and, most importantly, do not show thermal-related shrinking, melting and dripping. This paper presents the results of density measurements, compressive and flexural strength as well as the results of the measurement of thermal radiation changes in samples subjected to a temperature of 600 °C. The results indicate that melamine fibers can be used as geopolymer reinforcement. The best result was achieved for 0.5% by weight amount of reinforcement, approximately 53 MPa, compared to 41 MPa for a pure matrix. In the case of flexural strength, the best results were obtained for the samples made of unreinforced geopolymer and samples with the addition of 0.5% by weight of melamine fibers, which were characterized by bending strength values above 9 MPa, amounting to 10.7 MPa and 9.3 MPa, respectively. The thermal radiation measurements and fire-jet test did not confirm the increasing thermal and fire resistance of the composites reinforced by melamine fiber.

scholarly journals Foamed Geopolymer Composites with the Addition of Glass Wool Waste

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4978
Author(s):  
Barbara Kozub ◽  
Patrycja Bazan ◽  
Rihards Gailitis ◽  
Kinga Korniejenko ◽  
Dariusz Mierzwiński
Keyword(s):  
Compressive Strength ◽  
Heat Conduction ◽  
Fly Ash ◽  
Thermal Radiation ◽  
Bending Strength ◽  
Base Material ◽  
Mineral Wool ◽  
Glass Wool ◽  
Heat Conduction Coefficient ◽  
Geopolymer Composites

This study examines foamed geopolymer composites based on fly ash from the Skawina coal-fired power plant in Poland. The paper presents the effect of adding 3% and 5% by weight of glass wool waste on selected properties of foamed geopolymers. The scope of the tests carried out included density measurements, compressive and bending strength tests, measurements of the heat conduction coefficient, and the results of measurements of changes in thermal radiation in samples subjected to a temperature of 800 °C. The obtained results indicate that glass wool waste can be successfully used to lower the density and heat conduction coefficient of foamed geopolymer composites with a fly ash matrix. In addition, the results of changes in thermal radiation in the samples subjected to the temperature of 800 °C showed a positive effect of the addition of glass wool waste. Moreover, the introduction of the addition of glass wool waste made it possible to increase the compressive strength of the examined foamed geopolymers. For the material modified with 3% by weight of mineral wool, the increase in compressive strength was about 10%, and the increase in fibers in the amount of 5% by weight resulted in an increase of 20% concerning the base material. The obtained results seem promising for future applications. Such materials can be used in technical constructions as thermal insulation materials.

scholarly journals The Effect of Basalt Fiber on Mechanical, Microstructural, and High-Temperature Properties of Fly Ash-Based and Basalt Powder Waste-Filled Sustainable Geopolymer Mortar

2021 ◽  
Vol 13 (22) ◽  
pp. 12610
Author(s):  
Mahmoud Ziada ◽  
Savaş Erdem ◽  
Yosra Tammam ◽  
Serenay Kara ◽  
Roberto Alonso González Lezcano
Keyword(s):  
Compressive Strength ◽  
High Temperature ◽  
Fly Ash ◽  
Flexural Strength ◽  
Human Population ◽  
Basalt Fiber ◽  
Charpy Impact ◽  
Capillary Water ◽  
Temperature Resistance ◽  
Temperature Test

As the human population grows and technology advances, the demand for concrete and cement grows. However, it is critical to propose alternative ecologically suitable options to cement, the primary binder in concrete. Numerous researchers have recently concentrated their efforts on geopolymer mortars to accomplish this objective. The effects of basalt fiber (BF) on a geopolymer based on fly ash (FA) and basalt powder waste (BP) filled were studied in this research. The compressive and flexural strength, Charpy impact, and capillary water absorption tests were performed on produced samples after 28 days. Then, produced samples were exposed to the high-temperature test. Weight change, flexural strength, compressive strength, UPV, and microstructural tests of the specimens were performed after and before the effect of the high temperature. In addition, the results tests conducted on the specimens were compared after and before the high-temperature test. The findings indicated that BF had beneficial benefits, mainly when 1.2 percent BF was used. When the findings of samples containing 1.2 percent BF exposed to various temperatures were analyzed, it was revealed that it could increase compressive strength by up to 18 percent and flexural strength by up to 44 percent. In this study, the addition of BF to fly ash-based geopolymer samples improved the high-temperature resistance and mechanical properties.

scholarly journals Evaluation of Hybrid Melamine and Steel Fiber Reinforced Geopolymers Composites

Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5548
Author(s):  
Patrycja Bazan ◽  
Barbara Kozub ◽  
Michał Łach ◽  
Kinga Korniejenko
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Hybrid System ◽  
Steel Fiber ◽  
Base Material ◽  
Steel Fibers ◽  
Polymer Fibers ◽  
Single Type ◽  
Geopolymer Composites

This study investigated the influence of the steel and melamine fibers hybridization on the flexural and compressive strength of a fly ash-based geopolymer. The applied reinforcement reduced the geopolymer brittleness. Currently, there are several types of polymer fibers available on the market. However, the authors did not come across information on the use of melamine fibers in geopolymer composites. Two systems of reinforcement for the composites were investigated in this work. Reinforcement with a single type of fiber and a hybrid system, i.e., two types of fibers. Both systems strengthened the base material. The research results showed the addition of melamine fibers as well as steel fibers increased the compressive and flexural strength in comparison to the plain matrix. In the case of a hybrid system, the achieved results showed a synergistic effect of the introduced fibers, which provided better strength results in relation to composites reinforced with a single type of fiber in the same amount by weight.

scholarly journals Assessment of the Rheological and Mechanical Properties of Geopolymer Concrete Comprising Fly Ash and Fluid Catalytic Cracking Residue as Aluminosilicate Precursor

2021 ◽  
Vol 11 (7) ◽  
pp. 3032
Author(s):  
Tuan Anh Le ◽  
Sinh Hoang Le ◽  
Thuy Ninh Nguyen ◽  
Khoa Tan Nguyen
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Elastic Modulus ◽  
Fly Ash ◽  
Flexural Strength ◽  
Catalytic Cracking ◽  
Fluid Catalytic Cracking ◽  
High Alumina ◽  
Geopolymer Concrete ◽  
Sem Images

The use of fluid catalytic cracking (FCC) by-products as aluminosilicate precursors in geopolymer binders has attracted significant interest from researchers in recent years owing to their high alumina and silica contents. Introduced in this study is the use of geopolymer concrete comprising FCC residue combined with fly ash as the requisite source of aluminosilicate. Fly ash was replaced with various FCC residue contents ranging from 0–100% by mass of binder. Results from standard testing methods showed that geopolymer concrete rheological properties such as yield stress and plastic viscosity as well as mechanical properties including compressive strength, flexural strength, and elastic modulus were affected significantly by the FCC residue content. With alkali liquid to geopolymer solid ratios (AL:GS) of 0.4 and 0.5, a reduction in compressive and flexural strength was observed in the case of geopolymer concrete with increasing FCC residue content. On the contrary, geopolymer concrete with increasing FCC residue content exhibited improved strength with an AL:GS ratio of 0.65. Relationships enabling estimation of geopolymer elastic modulus based on compressive strength were investigated. Scanning electron microscope (SEM) images and X-ray diffraction (XRD) patterns revealed that the final product from the geopolymerization process consisting of FCC residue was similar to fly ash-based geopolymer concrete. These observations highlight the potential of FCC residue as an aluminosilicate source for geopolymer products.

scholarly journals Hemp Fiber Reinforced Red Mud/Fly Ash Geopolymer Composite Materials: Effect of Fiber Content on Mechanical Strength

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 511 ◽  
Author(s):  
Eyerusalem A. Taye ◽  
Judith A. Roether ◽  
Dirk W. Schubert ◽  
Daniel T. Redda ◽  
Aldo R. Boccaccini
Keyword(s):  
Fly Ash ◽  
Mechanical Strength ◽  
Red Mud ◽  
Fiber Reinforced ◽  
Brazilian Tensile Strength ◽  
Hemp Fiber ◽  
Hemp Fibers ◽  
The Matrix ◽  
Geopolymer Composites ◽  
Scanning Electron

Novel hemp fiber reinforced geopolymer composites were fabricated. The matrix was a new geopolymer based on a mixture of red mud and fly ash. Chopped, randomly oriented hemp fibers were used as reinforcement. The mechanical properties of the geopolymer composite, such as diametral tensile (DTS) (or Brazilian tensile) strength and compressive strength (CS), were measured. The geopolymer composites reinforced with 9 vol.% and 3 vol.% hemp fiber yielded average DTS values of 5.5 MPa and average CS values of 40 MPa. Scanning electron microscopy (SEM) studies were carried out to evaluate the microstructure and fracture surfaces of the composites. The results indicated that the addition of hemp fiber is a promising approach to improve the mechanical strength as well as to modify the failure mechanism of the geopolymer, which changed from brittle to “pseudo-ductile”.

scholarly journals Strength Development and Elemental Distribution of Dolomite/Fly Ash Geopolymer Composite under Elevated Temperature

Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 1015 ◽  
Author(s):  
Emy Aizat Azimi ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Petrica Vizureanu ◽  
Mohd Arif Anuar Mohd Salleh ◽  
Andrei Victor Sandu ◽  
...  
Keyword(s):  
Elevated Temperature ◽  
Fly Ash ◽  
Portland Cement ◽  
Ordinary Portland Cement ◽  
Raw Materials ◽  
Liquid Sodium ◽  
Strength Development ◽  
Elemental Distribution ◽  
Distribution Analysis ◽  
Geopolymer Composites

A geopolymer has been reckoned as a rising technology with huge potential for application across the globe. Dolomite refers to a material that can be used raw in producing geopolymers. Nevertheless, dolomite has slow strength development due to its low reactivity as a geopolymer. In this study, dolomite/fly ash (DFA) geopolymer composites were produced with dolomite, fly ash, sodium hydroxide, and liquid sodium silicate. A compression test was carried out on DFA geopolymers to determine the strength of the composite, while a synchrotron Micro-Xray Fluorescence (Micro-XRF) test was performed to assess the elemental distribution in the geopolymer composite. The temperature applied in this study generated promising properties of DFA geopolymers, especially in strength, which displayed increments up to 74.48 MPa as the optimum value. Heat seemed to enhance the strength development of DFA geopolymer composites. The elemental distribution analysis revealed exceptional outcomes for the composites, particularly exposure up to 400 °C, which signified the homogeneity of the DFA composites. Temperatures exceeding 400 °C accelerated the strength development, thus increasing the strength of the DFA composites. This appears to be unique because the strength of ordinary Portland Cement (OPC) and other geopolymers composed of other raw materials is typically either maintained or decreases due to increased heat.

scholarly journals Production of ceramics from coal fly ash

2012 ◽  
Vol 18 (2) ◽  
pp. 245-254 ◽  
Author(s):  
Biljana Angjusheva ◽  
Emilija Fidancevska ◽  
Vojo Jovanov
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Solid State ◽  
Liquid Phase ◽  
Bending Strength ◽  
Coal Fly Ash ◽  
Liquid Phase Sintering ◽  
Heating Rates ◽  
Republic Of Macedonia ◽  
The Subject

Dense ceramics are produced from fly ash from REK Bitola, Republic of Macedonia. Four types of fly ash from electro filters and one from the collected zone with particles < 0.063 mm were the subject of this research. Consolidation was achieved by pressing (P= 133 MPa) and sintering (950, 1000, 1050 and 11000C and heating rates of 3 and 100/min). Densification was realized by liquid phase sintering and solid state reaction where diopside [Ca(Mg,Al)(Si,Al)2O6] was formed. Ceramics with optimal properties (porosity 2.96?0.5%, bending strength - 47.01?2 MPa, compressive strength - 170 ?5 MPa) was produced at 1100?C using the heating rate of 10?C/min.

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