scholarly journals The Correlation Analysis of Microstructure and Tribological Characteristics of In Situ VCp Reinforced Iron-Based Composite

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4343
Author(s):  
Yun Zhang ◽  
Richen Lai ◽  
Qiang Chen ◽  
Zhen Liu ◽  
Ruiqing Li ◽  
...  

In this study, four kinds of heat treatments were performed to obtain a certain amount of retained austenite, which can result in good toughness and low brittleness accompanied with wear resistance of an in situ VC particle reinforced iron-based composite (VCFC). Microstructure, mechanical properties and wear resistance of the samples under heat treatment of QP, QPT, MQP and MQPT were compared. The experimental results indicated that there is a huge difference in microstructure between MQPT and the other heat treatments. High-proportion retained austenite and white net-like precipitates of M7C3 carbide existed in the MQPT-treated sample, but thick M7C3 carbide with brittleness was discovered in the other sample. Thereby, high-proportion retained austenite contributed to its low hardness of 634 HV and high tensile strength of 267 MPa, while a maximum hardness of 705.5 HV and a minimum tensile strength of 205 MPa were exhibited in the QPT-treated sample with a V-rich carbide of high hardness, a Cr-rich carbide of brittleness and a high-proportion martensite. Meanwhile, a phase transformation from retained austenite to martensite could increase the hardness and enhance wear resistance based on the transformation-induced plasticity (TRIP) effect; its wear rate was only 1.83 × 10−6 mm−3/(N·m). However, the wear rates of the samples under QP, QPT and MQP heat treatments increased by 16.4%, 44.3% and 41.0%, respectively. The wear mechanism was a synergistic effect of the adhesive wear mechanism and the abrasive wear mechanism. The adhesive wear mechanism was mainly considered in the MQPT-treated sample to reduce the wear rate attributed to high-proportion retained austenite and the existence of wear debris with a W element on the surface of the wear track. However, the abrasive wear mechanism could exist in the other samples because of a lot of thick, brittle M7C3, thereby resulting in a higher wear rate due to immediate contact between the designed material and the counterpart.

2020 ◽  
Vol 10 (20) ◽  
pp. 7363
Author(s):  
Lei Xu ◽  
Erkuo Yang ◽  
Yasong Wang ◽  
Changyun Li ◽  
Zhiru Chen ◽  
...  

Ultra high-pressure sintering (UHPS) was used to prepare AA6061/SiCp composites with different contents and the effect of sintering temperatures on microstructure and mechanical properties was investigated in this study. The results showed that a uniform distribution of nano-SiC particles (N-SiCp) is obtained by the UHPS method. With the increase in N-SiCp contents, the higher hardness and better wear resistance could be inspected. The interfacial reactions and Al4C3 phase appeared above 550 °C. The relative density of composites first increased and then decreased; with the temperature raising it reached 99.58% at 600 °C. The hardness and wear property showed the same trend with the hardness reaching 52 HRA and wear rate being 1.0 × 10−6 g/m at 600 °C. Besides, the wear mechanism of the composites is mainly composed of abrasive wear and adhesive wear.


2015 ◽  
Vol 817 ◽  
pp. 571-576
Author(s):  
Jun Tao Zou ◽  
Chan Wang ◽  
Yang Li ◽  
Xian Hui Wang ◽  
Shu Hua Liang

The effect of ambient temperature, materials state and lubrication condition on wear resistance of Cu10Al5Fe5Ni alloy was investigated. The wear surface morphology was characterized by a scanning electron microscope (SEM), and the wear mechanism was discussed as well. The results show that the friction coefficient of Cu10Al5Fe5Ni alloy increases and then decreases with increasing temperature. The wear rate of the Cu10Al5Fe5Ni alloy after solid solution and ageing treatment is less than that of the as-cast alloy, and the wear rate of Cu10Al5Fe5Ni alloy reduces dramatically from 5.31×10-5 mm3 / (m· N) into 1.80×10-6 mm3 / (m·N) after adding lubricating oil. At elevated temperature, the prior wear mechanism is the fatigue wear, accompanying by slight abrasive wear and adhesive wear for the aged Cu10Al5Fe5Ni alloy.


2020 ◽  
Vol 30 (5-6) ◽  
pp. 195-202
Author(s):  
Vincent C. Ezechukwu ◽  
Chukwuemeka C. Nwobi-Okoye ◽  
Philip N. Atanmo ◽  
Victor S. Aigbodion

The numerical approach for the study of wear performance of breadfruit seed shell ash particles (BFSAp) and Sodium hydroxide (OH)/silane (APS)functionalized Momordica angustisepala fiber (MAf)/epoxy hybrid composites were investigated. The MAf fibers were treated with an OH-APS solution. Hardness values, wear rate and wear mechanism of the samples were determined. A 65.82% improvement in wear resistance was obtained at the load of 30N of 30wt%MAf-20wt%BFSAp composite. The wear rate and wear damage followed in this order: epoxy(matrix)˂epoxy/30wt%MAf-20wt%BFSAp˂epoxy/OH-APS treated 30wt%MAf-20wt%BFSAp composites. The wear mechanism observed in this work is a combination of abrasive and adhesive wear. High wear resistance was obtained in epoxy/OH-APS treated 30wt%MAf-20wt%BFSAp composites.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1663
Author(s):  
Fei Chen ◽  
Binbin Wang ◽  
Zhiqiang Cao

In situ ZA27/TiB2 composites were synthesized successfully by diluting the in situ Al/TiB2 composite, which was used as a master alloy. The microstructure and hardness of the developed in situ composites have been investigated. Results have shown that TiB2 particles distribute uniformly through the matrix and significantly refine the matrix grain. The hardness of the composites was higher than that of the matrix alloy and increased with the increasing TiB2 content. The dry sliding wear behavior under heavy loads and high rotation speed were studied in detail by using a pin-on-disc wear tester at room temperature. The results revealed that the wear resistance of the composites increased monotonically with the increase in the TiB2 content. The composites had a lower coefficient of friction, friction temperature, wear rate, and specific wear rate especially under high loads when compared with the matrix alloy. An increase in the applied load increased the wear severity by changing the wear mechanism from abrasion and oxidation to adhesive wear. The composites possess better adhesive wear resistance properties compared with the matrix, which shows obvious adhesive wear as the load increased to 36 N, while the ZA27/3.0% TiB2 composite did not show adhesive wear until the load increased to 54 N.


Coatings ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1456
Author(s):  
Qiang Wang ◽  
Runling Qian ◽  
Ju Yang ◽  
Wenjuan Niu ◽  
Liucheng Zhou ◽  
...  

In order to improve the wear resistance of 27SiMn steel substrate, Fe−based alloy coatings were prepared by laser cladding technology in the present study. In comparison to the conventional gravity powder feeding (GF) process, high−speed powder feeding (HF) process was used to prepare Fe−based alloy coating on 27SiMn steel substrate. The effect of diversified energy composition of powder materials on the microstructure and properties of coatings were systematically studied. X−ray diffractometer (XRD), optical microscope (OM) and scanning electron microscope (SEM) were used to analyze the phase structure and microstructure of Fe−based alloy coatings, and the hardness and tribological properties were measured by the microhardness tester and ball on disc wear tester, respectively. The results show that the microstructure of conventional gravity feeding (GF) coatings was composed of coarse columnar crystals. In comparison, owing to the diversification of energy composition, the microstructure of the high−speed powder feeding (HF) coatings consists of uniform and small grains. The total energy of the HF process was 75.5% of that of the GF process, proving that high−efficiency cladding can be achieved at lower laser energy. The refinement of the microstructure is beneficial to improve the hardness and wear resistance of the coating, and the hardness of the HF coating increased by 9.4% and the wear loss decreased to 80.5%, compared with the GF coating. The wear surface of the HF coating suffered less damage, and the wear mechanism was slightly adhesive wear. In contrast, wear was more serious in the GF coating, and the wear mechanism was transformed into severe adhesive wear.


Lubricants ◽  
2019 ◽  
Vol 7 (4) ◽  
pp. 37 ◽  
Author(s):  
Ignacio Garcia ◽  
Silvia Guerra ◽  
Juan de Damborenea ◽  
Ana Conde

Deep eutectic ionic liquids (DES) possess similar properties to conventional ionic liquids (ILs). However, ILs cannot be considered as environmentally friendly compounds due to both its processing and synthesis, which could have significant polluting effects. On the contrary, deep eutectic solvents (DESs) can be biodegradable, non-toxic, and have a lower price than most ILs, making them potentially useful in a wide variety of advanced technological applications, such as tribology. On the other hand, graphene has recently been proposed as an extremely promising lubricant due to its combination of mechanical properties and chemical stability as well as its “green” character. In the present paper, graphene flakes (≈250 nm) have been used as an additive to DES composed of choline chloride (ChCl)-urea, ChCl-ethylene glycol, and ChCl-malic acid. According to the results, the addition of 1 wt% graphene reduces friction coefficient (COF) and, notably, prevents adhesive wear, reducing wear rate on steel-steel sliding contacts.


Crystals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 682
Author(s):  
Liang Sun ◽  
Wenyan Zhai ◽  
Hui Dong ◽  
Yiran Wang ◽  
Lin He

Cr3C2-Ni cermet is a kind of promising material especially for wear applications due to its excellent wear resistance. However, researches were mainly concentrated on the experiment condition of room temperature, besides high-temperature wear mechanism of the cermet would be utilized much potential applications and also lack of consideration. In present paper, the influence of Mo content on the high-temperature wear behavior of in-situ Cr3C2-20 wt. % Ni cermet was investigated systematically. The friction-wear experiment was carried out range from room temperature to 800 °C, while Al2O3 ceramic was set as the counterpart. According to experimental results, it is indicated that the coefficient of friction (COF) of friction pairs risen at the beginning of friction stage and then declined to constant, while the wear rate of Cr3C2-20 wt. % Ni cermet risen continuously along with temperature increased, which attributes to the converted wear mechanism generally from typical abrasive wear to severe oxidation and adhesive wear. Generally, the result of wear resistance was enhanced for 13.4% (at 400 °C) and 31.5% (at 800 °C) by adding 1 wt. % Mo. The in-situ newly formed (Cr, Mo)7C3 ceramic particle and the lubrication phase of MoO3 can effectively improve the wear resistance of Cr3C2-20 wt. % Ni cermet.


Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 672 ◽  
Author(s):  
Bojan Podgornik ◽  
Mihael Brunčko ◽  
Peter Kirbiš

A novel high C high Si carbide free bainitic steel was developed for the production of cold work tools, knives, and rolls, requiring high hardness, toughness, as well as abrasive/adhesive wear resistance and resistance to galling at low costs. The steel was tribologically tested in dry sliding conditions under abrasive and adhesive wear mode, facilitated by using alumina and bearing steel ball as a counter-material, respectively. It was determined that carbide dissolution occurs under high contact pressures, thereby enriching the surrounding matrix with carbon and locally increasing the retained austenite content. The high retained austenite at the sliding interface increases the steels work hardening capacity and promotes superior wear resistance when compared to much more alloyed cold work tool steel, such as AISI D2. The steel has a high resistance to galling as determined by sliding against a soft steel bar due to its chemical composition.


1983 ◽  
Vol 27 ◽  
Author(s):  
W.C. Oliver ◽  
R. Hutchings ◽  
J.B. Pethica ◽  
I.L. Singer ◽  
G.K. Hubler

ABSTRACTOne measure of the surface mechanical properties of materials can be obtained through microhardness data. The success of microhardness in predicting the improvements in wear resistance of ion implanted metals has been mixed. In this paper the cases of N implantation into 304 S.S. and Ti implantation into 52100 bearing steel will be examined. Microhardness data indicates little or no hardness changes whereas large wear rate changes are observed. From these two examples it is clear that the wear mechanism, the chemical nature of the surface, the ductility, and the toughness can be more important than the hardness changes.


2015 ◽  
Vol 1095 ◽  
pp. 135-139
Author(s):  
Wei Xi Shi ◽  
Cheng Wu Du ◽  
Gui Mao Li ◽  
Zhi Ming Liu

The morphology of eutectic and primary silicon phases was analyzed by OM and SEM. OM and SEM results show that pure Nd can significantly refine both eutectic and primary silicon of hypereutectic Al-20%Si alloy. Morphology of primary silicon is transformed from star-shaped and irregular morphology to fine polyhedral and grain size of primary silicon is refined from 80~120 μm to 20~50 μm. Friction and wear resistance tests show that friction coefficient of Al-20%Si alloy reduces after Nd modification. Wear resistance of Al-20%Si alloy after modification is significantly improved as compared to the initial sample. The dominant wear mechanism for 0.3% Nd modified alloy is abrasive wear, adhesive wear and oxidative wear mechanism, but wear mechanism for unmodified alloy is abrasive wear and adhesive wear mechanism.


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