The Study of Electroless Ni-P Coating on Aluminum Tyre Mold

2011 ◽  
Vol 221 ◽  
pp. 511-516 ◽  
Author(s):  
Jian Zhang Guo ◽  
Bin Xu
Keyword(s):  
Aluminum Alloy ◽  
Service Life ◽  
Orthogonal Experiment ◽  
Energy Dispersive Spectrometer ◽  
High Hardness ◽  
Amorphous Structure ◽  
X Ray ◽  
Good Corrosion Resistance ◽  
Electroless Ni ◽  
Scanning Electron

In order to improve the service life of the aluminum tyre mold, AC7A aluminum alloy was processed by electroless Ni-P plating under orthogonal experiment. The coating was characterized by Scanning Electron Microscopy (SEM) ,Energy Dispersive Spectrometer (EDS) and X-ray Diffractometer (XRD).The experimental results showed that the electroless Ni-P coating on aluminum alloy was amorphous structure, with high hardness and good corrosion resistance; the structure became crystal structure after heat treatment, and the hardness of the coating was improved, could catch HV828; the thickness of the coating was 28μm. The results showed that the hardness and thickness of the coating meet the requirement of the AC7A aluminum alloy tyre mold, and the service life of the aluminum tyre mold were improved.

The Study of Electroless Ni-P and Ni-P-PTFE Coating on Steel Tire Mold

2012 ◽  
Vol 501 ◽  
pp. 316-320
Author(s):  
Jian Zhang Guo ◽  
Bin Xu
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Pore Structure ◽  
Energy Dispersive Spectrometer ◽  
Salt Spray ◽  
Amorphous Structure ◽  
Carbon Steels ◽  
Electrochemical System ◽  
Electroless Ni ◽  
Scanning Electron

In order to improve the surface property of the steel tire mold, carbon steels were processed by electroless Ni-P and Ni-P-PTFE under contrast experiment. The coatings were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive Spectrometer (EDS). The wear resistance and corrosion resistance of the coatings were explored by tribometer, salt spray cabinet and advanced electrochemical system. The experimental results showed that the Ni-P coating was amorphous structure, and the Ni-P-PTFE coating was micro-pore structure; The wear resistance of Ni-P-PTFE coating was superior to Ni-P coating; In view of the micro-pore structure, the corrosion resistance of Ni-P-PTFE coating was worse than Ni-P coating, but they were all superior to carbon steels, and the service life of the steel tire mold were improved.

Study on Linear Segregation of ZL205A Alloy

2021 ◽  
Vol 1020 ◽  
pp. 8-12
Author(s):  
Wu Hu ◽  
Ke Zhu ◽  
Meng Wang ◽  
Wei Dong Huang ◽  
Jian Min Zeng
Keyword(s):  
Aluminum Alloy ◽  
Wall Thickness ◽  
Hot Spots ◽  
Energy Dispersive Spectrometer ◽  
High Strength ◽  
X Ray ◽  
Thermal Cracks ◽  
Zl205a Alloy ◽  
Solidification Speed ◽  
Scanning Electron

Linear segregation of high strength aluminum alloy ZL205A castings were studied by X-ray Nondestructive testing, scanning electron microscope and energy dispersive spectrometer. It is found that the linear segregation occurs at the large wall thickness of the casting and/or at the place where the wall thickness is in transition. Segregation element is mainly Cu, which exists as compound θ (Al2Cu) phase. The formation of linear segregation is related to the flow of Cu-rich melt in the late solidification period, while the occurrence of thermal cracks promotes the formation of linear segregation. The formation of linear segregation of the casting can be effectively prevented by eliminating hot spots of the casting, refining crystal grains and increasing solidification speed of the casting.

The Study of Electroless Ni-B Coating on 45 Steel

2012 ◽  
Vol 501 ◽  
pp. 185-189
Author(s):  
Jian Zhang Guo ◽  
Qian Liu
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Corrosion Resistance ◽  
Energy Dispersive Spectrometer ◽  
Salt Spray ◽  
High Hardness ◽  
Experimental Results ◽  
Electroless Ni ◽  
Scanning Electron ◽  
Optimal Formula

In order to improve the corrosion resistance and the hardness of the 45 steel, under comparison tests, the electroless Ni-B was prepared on the 45 steel. We made a contrast test to get the optimal formula. The coating under the optimal formula was characterized by Scanning Electron Microscopy(SEM), Energy Dispersive Spectrometer(EDS), metallurgical microscope and salt spray cabinet. The experimental results showed that the electroless Ni-B coating on 45 steel was low boron coating, with high hardness, and the hardness of the coating could catch HV524; the thickness of the coating was 16μm.

Evaluation of Corrosion Properties of Electroless NiP/Nano-SiC Composite Coatings

2011 ◽  
Vol 471-472 ◽  
pp. 203-208
Author(s):  
Arman Zarebidaki ◽  
Saeed Reza Allahkaram
Keyword(s):  
Corrosion Resistance ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Nano Particles ◽  
X Ray Diffraction ◽  
Corrosion Properties ◽  
X Ray ◽  
Electroless Ni ◽  
Different Content ◽  
Scanning Electron

Ni-P/nano- SiC composite coatings were deposited in different concentrations of SiC nano-particles in the bath. The hardness and corrosion resistance of the composite coatings with different content of SiC nano-particles were measured. Moreover, the structure of the composite coatings was investigated by means of X-ray diffraction (XRD), while their morphologies and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Results showed that co-deposited SiC nano-particles contributed to increase the hardness but corrosion resistance of electroless Ni-P coatings decreased due to agglomeration of nano-particles and increasing porosity of coatings.

scholarly journals STUDY ON THE PROPERTIES OF SILVER PLATING ON A6061 ALUMINUM ALLOY

2018 ◽  
Vol 55 (5B) ◽  
pp. 265
Author(s):  
Vu Minh Thanh
Keyword(s):  
Electron Microscopy ◽  
Aluminum Alloy ◽  
High Frequency ◽  
Corrosion Current ◽  
Frequency Filter ◽  
X Ray Diffraction ◽  
X Ray ◽  
Good Corrosion Resistance ◽  
Technical Requirements ◽  
Scanning Electron

This article presents the properties of the silver plating on A6061 aluminum alloy. The structure, chemical composition, phase composition, thickness and corrosion durability of the plating are determined by scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), X-ray diffraction, corrosion current measurement, frost acceleration and hygrothermal test. The results show that the silver plating has good corrosion resistance, is not blistered, remains white, light, no appearance of rust and other abnormalities. These parameters meet the technical requirements laid out for resonator of ultra - high frequency filter.

scholarly journals Extraction of Boron from Ludwigite Ore: Mechanism of Soda-Ash Roasting of Lizardite and Szaibelyite

Minerals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 533 ◽  
Author(s):  
Xin Zhang ◽  
Guanghui Li ◽  
Jinxiang You ◽  
Jian Wang ◽  
Jun Luo ◽  
...  
Keyword(s):  
Sodium Carbonate ◽  
Energy Dispersive Spectrometer ◽  
Low Grade ◽  
X Ray Diffraction ◽  
Scanning Calorimetry ◽  
Selective Activation ◽  
X Ray ◽  
Shed Light ◽  
Soda Ash ◽  
Scanning Electron

Ludwigite ore is a typical low-grade boron ore accounting for 58.5% boron resource of China, which is mainly composed of magnetite, lizardite and szaibelyite. During soda-ash roasting of ludwigite ore, the presence of lizardite hinders the selective activation of boron. In this work, lizardite and szaibelyite were prepared and their soda-ash roasting behaviors were investigated using thermogravimetric-differential scanning calorimetry (TG-DSC), X-ray diffraction (XRD), and scanning electron microscope and energy dispersive spectrometer (SEM-EDS) analyses, in order to shed light on the soda-ash activation of boron within ludwigite ore. Thermodynamics of Na2CO3-MgSiO3-Mg2SiO4-Mg2B2O5 via FactSage show that the formation of Na2MgSiO4 was preferential for the reaction between Na2CO3 and MgSiO3/Mg2SiO4. While, regarding the reaction between Na2CO3 and Mg2B2O5, the formation of NaBO2 was foremost. Raising temperature was beneficial for the soda-ash roasting of lizardite and szaibelyite. At a temperature lower than the melting of sodium carbonate (851 °C), the soda-ash roasting of szaibelyite was faster than that of lizardite. Moreover, the melting of sodium carbonate accelerated the reaction between lizardite with sodium carbonate.

scholarly journals A Study on the Characteristics of Cu–Mn–Dy Alloy Resistive Thin Films

Coatings ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 118 ◽  
Author(s):  
Ho-Yun Lee ◽  
Chi-Wei He ◽  
Ying-Chieh Lee ◽  
Da-Chuan Wu
Keyword(s):  
Electron Microscopy ◽  
Thin Films ◽  
Annealing Temperature ◽  
Phase Evolution ◽  
Amorphous Structure ◽  
X Ray Diffraction ◽  
Temperature Coefficient Of Resistance ◽  
X Ray ◽  
Transmission Electronmicroscopy ◽  
Scanning Electron

Cu–Mn–Dy resistive thin films were prepared on glass and Al2O3 substrates, which wasachieved by co-sputtering the Cu–Mn alloy and dysprosium targets. The effects of the addition ofdysprosium on the electrical properties and microstructures of annealed Cu–Mn alloy films wereinvestigated. The composition, microstructural and phase evolution of Cu–Mn–Dy films werecharacterized using field emission scanning electron microscopy, transmission electronmicroscopy and X-ray diffraction. All Cu–Mn–Dy films showed an amorphous structure when theannealing temperature was set at 300 °C. After the annealing temperature was increased to 350 °C,the MnO and Cu phases had a significant presence in the Cu–Mn films. However, no MnO phaseswere observed in Cu–Mn–Dy films at 350 °C. Even Cu–Mn–Dy films annealed at 450 °C showedno MnO phases. This is because Dy addition can suppress MnO formation. Cu–Mn alloy filmswith 40% dysprosium addition that were annealed at 300 °C exhibited a higher resistivity of ∼2100 μΩ·cm with a temperature coefficient of resistance of –85 ppm/°C.

MICROSTRUCTURE AND BLUE PHOTOLUMINESCENCE OF HYDROGENATED SILICON CARBONITRIDE THIN FILMS

2019 ◽  
Vol 26 (04) ◽  
pp. 1850177 ◽  
Author(s):  
YINQIAO PENG ◽  
JICHENG ZHOU ◽  
GUIBIN LEI ◽  
YUANJU GAN ◽  
YUEFENG CHEN
Keyword(s):  
Thin Films ◽  
Network Structure ◽  
Energy Dispersive Spectrometer ◽  
Silicon Carbonitride ◽  
X Ray Diffraction ◽  
Hydrogenated Silicon ◽  
X Ray ◽  
Atomic Force ◽  
Scanning Electron ◽  
Blue Photoluminescence

Hydrogenated silicon carbonitride (SiCN:H) thin films were deposited by sputtering of silicon carbide target in hydrogen-doped argon and nitrogen atmospheres. The properties of the SiCN:H films were analyzed by scanning electron microscopy with energy dispersive spectrometer, atomic force microscope, Fourier transform infrared spectroscopy, X-ray diffraction and fluorescence spectrophotometer. No distinct crystal was formed in the SiCN:H films as-deposited and annealed at 600∘C and 800∘C. The SiCN:H films were mainly composed of Si–N, Si–C, Si–O, C–C, C–N, C[Formula: see text]N, N–Hn bonds and SiCxNy network structure. The strong blue photoluminescence observed from the SiCN:H film annealed at 600∘C was attributed to SiCxNy network structure.

Tribological Performance Optimization of Electroless Nickel Coatings Under Lubricated Condition

2018 ◽  
pp. 250-280 ◽  
Author(s):  
Santanu Duari ◽  
Arkadeb Mukhopadhyay ◽  
Tapan Kumar Barman ◽  
Prasanta Sahoo
Keyword(s):  
Performance Optimization ◽  
Friction And Wear ◽  
Electroless Nickel ◽  
Heat Treating ◽  
Wear Depth ◽  
X Ray Diffraction ◽  
X Ray ◽  
Heat Treated ◽  
Electroless Ni ◽  
Scanning Electron

The present chapter aims to determine optimal tribo-testing condition for minimum coefficient of friction and wear depth of electroless Ni-P, Ni-P-W and Ni-P-Cu coatings under lubrication using grey relational analysis. Electroless Ni-P, Ni-P-W and Ni-P-Cu coatings are deposited on AISI 1040 steel substrates. They are heat treated at suitable temperatures to improve their hardness. Coating characterization is done using scanning electron microscope, energy dispersive X-Ray analysis and X-Ray diffraction techniques. Typical nodulated surface morphology is observed in the scanning electron micrographs of all the three coatings. Phase transformation on heat treating the deposits is captured through the use of X-Ray diffraction technique. Vicker's microhardness of the coatings in their as-deposited and heat treated condition is determined. Ni-P-W coatings are seen to exhibit the highest microhardness. Friction and wear tests under lubricated condition are carried out following Taguchi's experimental design principle. Finally, the predominating wear mechanism of the coatings is discussed.

scholarly journals Preparation of Reswellable Amorphous Porous Celluloses through Hydrogelation from Ionic Liquid Solutions

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3249 ◽  
Author(s):  
Satoshi Idenoue ◽  
Yoshitaka Oga ◽  
Daichi Hashimoto ◽  
Kazuya Yamamoto ◽  
Jun-ichi Kadokawa
Keyword(s):  
Mechanical Properties ◽  
Ionic Liquid ◽  
Amorphous Structure ◽  
X Ray Diffraction ◽  
Electron Microscopic ◽  
X Ray ◽  
Liquid Solutions ◽  
Scanning Electron Microscopic ◽  
Porous Morphology ◽  
Scanning Electron

In this study, we have performed the preparation of reswellable amorphous porous celluloses through regeneration from hydrogels. The cellulose hydrogels were first prepared from solutions with an ionic liquid, 1-butyl-3-methylimidazolium chloride (BMIMCl), in different concentrations. Lyophilization of the hydrogels efficiently produced the regenerated celluloses. The powder X-ray diffraction and scanning electron microscopic measurements of the products suggest an amorphous structure and porous morphology, respectively. Furthermore, the pore sizes of the regenerated celluloses, or in turn, the network sizes of cellulose chains in the hydrogels, were dependent on the concentrations of the initially prepared solutions with BMIMCl, which also affected the tensile mechanical properties. It was suggested that the dissolution states of the cellulose chains in the solutions were different, in accordance with the concentrations, which representatively dominated the pore and network sizes of the above materials. When the porous celluloses were immersed in water, reswelling was observed to regenerate the hydrogels.

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