scholarly journals Influence of the Expandable Graphite on the Thermal properties of a Rigid Polyurethane Foam for construction

2021 ◽  
Vol 263 ◽  
pp. 01009
Author(s):  
Lenar Shafigullin ◽  
Natalya Romanova ◽  
Gulnaz Shafigullina ◽  
Yulia Sokolova

In this paper, low-combustible composites were made by adding 0.8-25 wt% of expandable graphite to rigid polyurethane foams (PUF) to ensure effective and safe usage of building materials made of PUFs. Thermal gravimetric analysis (TGA) was used to study thermal properties and effectiveness of the resulting low-combustible composites in construction. The analysis of TGA curves of the studied composites can be interpreted as a two-stage process: acid-catalyzed degradation of PUF and formation of an intumescent char layer. A dense intumescent layer can provide an effective prevention of heat transfer. The paper showed that the addition of 25 wt% of expandable graphite to PUF composite improved the thermal stability by 8 °С, as compared to starting PUF, while the residue was 36.2 wt% at 600°С, which was higher by approximately 16 wt% than the residue of starting PUF. So, the sample with 25 % loading of expandable graphite in rigid PUF composite showed the best thermal characteristics.

2021 ◽  
Vol 887 ◽  
pp. 399-405
Author(s):  
L.N. Shafigullin ◽  
N.V. Romanova ◽  
G.R. Shafigullina

The paper shows the applicability of expandable graphite METOPAC EG 350-50 (80) in a rigid PU foam system as a substance that reduces the flammability (flame retardant) and improves the usability. The studies of the physical mechanical and thermal properties of PU foam with a higher graphite content revealed a higher normal sound absorption coefficient; insignificant influence on the thermal conductivity; a higher decomposition onset temperature; more difficult ignition. PU foam sample with a ratio of 15 graphite weight fractions to 100 polyol weight fractions has the highest physical mechanical and thermal properties, and, as compared to the starting PU foam, it features an increase in normal sound absorption coefficient by an average of 3 times; a decrease in the thermal conductivity by 8 %; an increase in the decomposition onset temperature by 6.7 °С. Therefore, the modification of PU foam with expandable graphite makes it possible not only to develop hardly combustible polyurethanes but also to improve its physical mechanical and thermal properties.


Author(s):  
Xin-chao Wang ◽  
Ya-peng Sun ◽  
Jie Sheng ◽  
Tie Geng ◽  
Lih-Sheng (Tom) Turng ◽  
...  

Abstract Polyurethane foams (PUFs) are found everywhere in our daily life, but they suffer from poor fire resistance. In this study, expansible graphite (EG) as flame retardant was incorporated into PUFs to improve material fire resistance. With the presence of EGs in the PU matrix, bubble size in PUF became smaller as confirmed by the scanning electron microscopy (SEM). The mass density of PUFs is directly proportional to the content of EG additive. The compression strengths of EG0/PUF and EG30/PUF decrease from 0.51 MPa to 0.29 MPa. The FTIR analysis of RPUFs showed that the addition of EGs did not change the functional group structures of RPUFs. Thermo-gravimetric analysis (TGA) testing results showed that the carbon residue weight of EG30/PUF is higher than other PU composite foams. The combination of TGA and FTIR indicated that the EG addition did not change the thermal decomposition products of EG0/PUF, but effectively inhibited its thermal decomposition rate. Cone calorimeter combustion tests indicated that the peak of the heat release rate (PHRR) of EG30/PUF significantly decreased to 100.5 kW/m2 compared to 390.6 kW/m2 for EG0/PUF. The ignition time of EG/PUF composites also increased from 2 s to 11 s with incorporation of 30wt% EGs. The limiting oxygen index (LOI) and UL-94 standard tests show that the LOI of EG30/PUF can reach 55 vol%, and go through V-0 level. This study showed that adding EG into PU foams could significantly improve the thermal stability and flame retardancy properties of EG/PUF composites without significantly sacrificing material compression strength. The research results provide useful guidelines on industrial production and applications of PUFs.


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 207 ◽  
Author(s):  
Wang Xi ◽  
Lijun Qian ◽  
Linjie Li

In order to explore flame retardant systems with higher efficiency in rigid polyurethane foams (RPUFs), aluminum hydroxide (ATH), [bis(2-hydroxyethyl)amino]-methyl-phosphonic acid dimethyl ester (BH) and expandable graphite (EG) were employed in RPUF for constructing ternary synergistic flame retardant systems. Compared with binary BH/EG systems and aluminum oxide (AO)/BH/EG, ATH/BH/EG with the same fractions in RPUFs demonstrated an increase in the limited oxygen index value, a decreased peak value of heat release rate, and a decreased mass loss rate. In particular, it inhibited smoke release. During combustion, ATH in ternary systems decomposed and released water, which captured the phosphorus-containing products from pyrolyzed BH to generate polyphosphate. The polyphosphate combined with AO from ATH and the expanded char layer from EG, forming a char layer with a better barrier effect. In ternary systems, ATH, BH, and EG can work together to generate an excellent condensed-phase synergistic flame retardant effect.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3241
Author(s):  
Krzysztof Powała ◽  
Andrzej Obraniak ◽  
Dariusz Heim

The implemented new legal regulations regarding thermal comfort, the energy performance of residential buildings, and proecological requirements require the design of new building materials, the use of which will improve the thermal efficiency of newly built and renovated buildings. Therefore, many companies producing building materials strive to improve the properties of their products by reducing the weight of the materials, increasing their mechanical properties, and improving their insulating properties. Currently, there are solutions in phase-change materials (PCM) production technology, such as microencapsulation, but its application on a large scale is extremely costly. This paper presents a solution to the abovementioned problem through the creation and testing of a composite, i.e., a new mixture of gypsum, paraffin, and polymer, which can be used in the production of plasterboard. The presented solution uses a material (PCM) which improves the thermal properties of the composite by taking advantage of the phase-change phenomenon. The study analyzes the influence of polymer content in the total mass of a composite in relation to its thermal conductivity, volumetric heat capacity, and diffusivity. Based on the results contained in this article, the best solution appears to be a mixture with 0.1% polymer content. It is definitely visible in the tests which use drying, hardening time, and paraffin absorption. It differs slightly from the best result in the thermal conductivity test, while it is comparable in terms of volumetric heat capacity and differs slightly from the best result in the thermal diffusivity test.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1801
Author(s):  
Rafał Oliwa ◽  
Joanna Ryszkowska ◽  
Mariusz Oleksy ◽  
Monika Auguścik-Królikowska ◽  
Małgorzata Gzik ◽  
...  

We investigated the effect of the type and amount of expandable graphite (EG) and blackcurrant pomace (BCP) on the flammability, thermal stability, mechanical properties, physical, and chemical structure of viscoelastic polyurethane foams (VEF). For this purpose, the polyurethane foams containing EG, BCP, and EG with BCP were obtained. The content of EG varied in the range of 3–15 per hundred polyols (php), while the BCP content was 30 php. Based on the obtained results, it was found that the additional introduction of BCPs into EG-containing composites allows for an additive effect in improving the functional properties of viscoelastic polyurethane foams. As a result, the composite containing 30 php of BCP and 15 php of EG with the largest particle size and expanded volume shows the largest change in the studied parameters (hardness (H) = 2.65 kPa (+16.2%), limiting oxygen index (LOI) = 26% (+44.4%), and peak heat release rate (pHRR) = 15.5 kW/m2 (−87.4%)). In addition, this composite was characterized by the highest char yield (m600 = 17.9% (+44.1%)). In turn, the change in mechanical properties is related to a change in the physical and chemical structure of the foams as indicated by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) analysis.


2019 ◽  
Vol 17 (1) ◽  
pp. 1080-1086
Author(s):  
Elżbieta Chmiel-Szukiewicz

AbstractSyntheses of oligoetherols with a 1,3-pyrimidine ring and boron atoms using 6-aminouracil, ethylene carbonate and boric acid has been proposed. The structure of the obtained products were determined by instrumental methods (IR, 1H-NMR and MALDI-ToF spectra). The physicochemical and thermal properties of oligoetherols were examined. The products were characterized by high thermal stability. Based on the tests performed, it was found that oligoetherols obtained from 6-aminouracil, boric acid and ethylene carbonate are suitable for the manufacturing of polyurethane foams with improved thermal stability and reduced flammability.


Buildings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 94
Author(s):  
Tara L. Cavalline ◽  
Jorge Gallegos ◽  
Reid W. Castrodale ◽  
Charles Freeman ◽  
Jerry Liner ◽  
...  

Due to their porous nature, lightweight aggregates have been shown to exhibit thermal properties that are advantageous when used in building materials such as lightweight concrete, grout, mortar, and concrete masonry units. Limited data exist on the thermal properties of materials that incorporate lightweight aggregate where the pore system has not been altered, and very few studies have been performed to quantify the building energy performance of structures constructed using lightweight building materials in commonly utilized structural and building envelope components. In this study, several lightweight concrete and masonry building materials were tested to determine the thermal properties of the bulk materials, providing more accurate inputs to building energy simulation than have previously been used. These properties were used in EnergyPlus building energy simulation models for several types of commercial structures for which materials containing lightweight aggregates are an alternative commonly considered for economic and aesthetic reasons. In a simple model, use of sand lightweight concrete resulted in prediction of 15–17% heating energy savings and 10% cooling energy savings, while use of all lightweight concrete resulted in prediction of approximately 35–40% heating energy savings and 30% cooling energy savings. In more complex EnergyPlus reference models, results indicated superior thermal performance of lightweight aggregate building materials in 48 of 50 building energy simulations. Predicted energy savings for the five models ranged from 0.2% to 6.4%.


2018 ◽  
Vol 33 (4) ◽  
pp. 435-450 ◽  
Author(s):  
Patrycja Bazan ◽  
Stanisław Kuciel ◽  
Mariola Sądej

The work has evaluated the possibility of the potential reinforcing of poly(oxymethylene) (POM) by basalt fibers (BFs) and influence of BFs addition on thermal properties. Two types of composites were produced by injection molding. There were 20 and 40 wt% long BFs content with an average length of 1 mm. The samples were made without using a compatibilizer. In the experimental part, the basic mechanical properties (tensile strength, modulus of elasticity, strain at break, flexural modulus, flexural strength, and deflection at 3.5% strain) of composites based on POM were determined. Tensile properties were also evaluated at three temperatures −20°C, 20°C, and 80°C. The density and Charpy impact of the produced composites were also examined. The influence of water absorption on mechanical properties was investigated. Thermal properties were conducted by the differential scanning calorimetry, thermal gravimetric analysis, and fourier transform infrared (FTIR)-attenuation total reflection (ATR) spectroscopy analysis. In order to make reference to the effects of reinforcement and determine the structure characteristics, scanning electron microscopy images were taken. The addition of 20 and 40 wt% by weight of fibers increases the strength and the stiffness of such composites by more than 30–70% in the range scale of temperature. Manufactured composites show higher thermal and dimensional stability in relation to neat POM.


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