Coloration of Surfaces with Periodic Microstructures Replicated by Non-isothermal Precision Molding

2020 ◽  
Author(s):  
Yong Zhong ◽  
Ruxu Du ◽  
Lin Zhang ◽  
Allen Y. Yi
Keyword(s):  
Periodic Structures ◽  
Low Cost ◽  
Incident Light ◽  
Optical Diffraction ◽  
Molding Process ◽  
Structural Colors ◽  
Periodic Grating ◽  
Periodic Microstructures ◽  
Light Beams ◽  
Micro Structures

Abstract Micro/nano periodic structures are generally adopted in diffraction gratings. As an important optical component, the diffraction grating has the capability to split and diffract incident white light beams into iridescent beams dispersing to different directions. The appearance of coloration is a form of structural coloration by optical diffraction. In this paper, the non-isothermal precision molding is introduced for rapid & precise replication of periodic micro/nano grating structures, which are employed to render iridescent colors onto surfaces. Firstly, the effect of colorization and periodic grating profiles are theoretically analyzed. Secondly, different periodic micro gratings on silicon wafer, which are generally generated by photolithography, are employed in non-isothermal precision molding process as mold inserts. The molding result indicates that the periodic grating space and depth of grating structures can be precisely replicated from the mold inserts to polymer substrates. Subsequently, the split and iridescent color effects are demonstrated with monochromatic & white incident light beam and compared between samples with different periodic grating spaces. The optical effects of the replicated micro-structures confirm the feasibility of this method. The proposed non-isothermal precision molding process provides an alternative manufacturing option for realizing structural colors with large volume and low cost.

Structrual Coloration of Surfaces With Microstructures Replicated by Non-Isothermal Precision Glass Molding

2020 ◽  
Author(s):  
Yong Zhong ◽  
Ruxu Du ◽  
Lin Zhang ◽  
Allen Y. Yi
Keyword(s):  
Periodic Structures ◽  
Low Cost ◽  
Incident Light ◽  
Molding Process ◽  
Glass Molding ◽  
Precision Glass Molding ◽  
Structural Colors ◽  
Periodic Grating ◽  
Light Beams ◽  
Micro Structures

Abstract Micro/nano periodic structures are generally adopted in diffraction gratings. As an important optical component, the diffraction grating has the capability to split and diffract incident white light beams into iridescent beams travelling in different directions. The emerging coloration is a form of structural coloration. In this paper, the non-isothermal precision glass molding is introduced for fast replication of periodic grating structures, which are employed to render iridescent colors on surfaces. Firstly, the effect of colorization and periodic grating profiles is theoretically analyzed. Secondly, different periodic micro gratings on silicon wafer, which are generally generated by photolithography, are employed in non-isothermal precision glass molding process as mold inserts. The molding result indicates that the periodic grating space and depth of grating structures can be precisely replicated from the mold inserts to polymer substrates. Subsequently, the split and iridescent color effects are demonstrated with monochromatic & white incident light beam and compared between samples with different periodic grating spaces. The optical effects of the replicated micro-structures confirm the feasibility of this method. The proposed non-isothermal precision glass molding process provides an alternative manufacturing option for realizing structural colors with large-volume and low-cost.

Measuring Optical Properties of Advanced Nano/Micro-Periodic Structures Fabricated by Multi-Exposure Interference Lithography

2020 ◽  
Author(s):  
Shuzo Masui ◽  
Masaki Michihata ◽  
Kiyoshi Takamasu ◽  
Satoru Takahashi
Keyword(s):  
Periodic Structures ◽  
Low Cost ◽  
Industrial Applications ◽  
Interference Lithography ◽  
High Dispersion ◽  
Optical Elements ◽  
Precise Control ◽  
Periodic Grating ◽  
Interference Fringes ◽  
Multiple Interference

Abstract Functional optical elements based on nano/micro-periodic structures have attracted much attention. Since the fabrication of these dual-periodic structures requires precise control of periodicity, the semiconductor process such as an electron beam lithography has been mainly employed. However, these techniques have problems with expensive and low throughput for industrial applications. Therefore, there remains a need for low cost and high throughput fabrication methods of dual-periodic structures. Then we developed a multi-exposure interference lithography (MEIL) system using rotational Lloyd’s mirror interferometer to overcome these problems. The advantages of interference lithography are a large processing area and low cost. Our developed rotational Lloyd’s mirror setup enables us to a highly precise superposition of multiple interference fringes by multi-exposure. Furthermore, we developed a measurement setup for reflective diffractive elements using a two axial rotating stage and measured the diffraction properties of the fabricated dual-periodic diffraction gratings. In this paper, as a demonstration, we succeeded in the fabrication of high-dispersion diffraction grating with an enhanced diffraction efficiency of the −3rd order light. The fabricated shapes have a periodicity of 1997 nm and 665 nm. Furthermore, it was confirmed that the intensity of the −3rd order light was enhanced by about 10 times compared to the single periodic grating.

A Study on the Birefringence Measurement in Injection Molded Parts Using Two Different Laser Sources and R-G-B Separation of White Light

2006 ◽  
Vol 326-328 ◽  
pp. 187-190
Author(s):  
Jong Sun Kim ◽  
Chul Jin Hwang ◽  
Kyung Hwan Yoon
Keyword(s):  
White Light ◽  
Low Cost ◽  
Main Idea ◽  
Injection Molding Process ◽  
Molding Process ◽  
Laser Method ◽  
High Productivity ◽  
Molded Parts ◽  
Injection Molded ◽  
Plastic Parts

Recently, injection molded plastic optical products are widely used in many fields, because injection molding process has advantages of low cost and high productivity. However, there remains residual birefringence and residual stresses originated from flow history and differential cooling. The present study focused on developing a technique to measure the birefringence in transparent injection-molded optical plastic parts using two methods as follows: (i) the two colored laser method, (ii) the R-G-B separation method of white light. The main idea of both methods came from the fact that more information can be obtained from the distribution of retardation caused by different wavelengths. The comparison between two methods is demonstrated for the same sample of which retardation is up to 850 nm.

scholarly journals 2D MoS2 Encapsulated Silicon Nanopillar Array with High-Performance Light Trapping Obtained by Direct CVD Process

Crystals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 267
Author(s):  
Minyu Bai ◽  
Zhuoman Wang ◽  
Jijie Zhao ◽  
Shuai Wen ◽  
Peiru Zhang ◽  
...  
Keyword(s):  
Silicon Substrate ◽  
High Performance ◽  
Low Cost ◽  
Light Trapping ◽  
Incident Light ◽  
Single Layer ◽  
Chemical Vapor ◽  
Optoelectronic Device ◽  
Planar Silicon ◽  
Shortwave Infrared

Weak absorption remains a vital factor that limits the application of two-dimensional (2D) materials due to the atomic thickness of those materials. In this work, a direct chemical vapor deposition (CVD) process was applied to achieve 2D MoS2 encapsulation onto the silicon nanopillar array substrate (NPAS). Single-layer 2D MoS2 monocrystal sheets were obtained, and the percentage of the encapsulated surface of NPAS was up to 80%. The reflection and transmittance of incident light of our 2D MoS2-encapsulated silicon substrate within visible to shortwave infrared were significantly reduced compared with the counterpart planar silicon substrate, leading to effective light trapping in NPAS. The proposed method provides a method of conformal deposition upon NPAS that combines the advantages of both 2D MoS2 and its substrate. Furthermore, the method is feasible and low-cost, providing a promising process for high-performance optoelectronic device development.

scholarly journals Asymmetric Diffraction in Plasmonic Meta-Gratings Using an IT-Shaped Nanoslit Array

Sensors ◽  
2021 ◽  
Vol 21 (12) ◽  
pp. 4097
Author(s):  
Hee-Dong Jeong ◽  
Seong-Won Moon ◽  
Seung-Yeol Lee
Keyword(s):  
Plane Wave ◽  
Periodic Structures ◽  
Single Layer ◽  
Optical Diffraction ◽  
Back Side ◽  
Infrared Band ◽  
Effective Period ◽  
Wave Nature ◽  
Control Light ◽  
Meta Atom

Diffraction is a fundamental phenomenon that reveals the wave nature of light. When a plane wave is transmitted or reflected from a grating or other periodic structures, diffracted light waves propagate at several angles that are specified by the period of the given structure. When the optical period is shorter than the wavelength, constructive interference of diffracted light rays from the subwavelength-scale grating forms a uniform plane wave. Many studies have shown that through the appropriate design of meta-atom geometry, metasurfaces can be used to control light properties. However, most semitransparent metasurfaces are designed to perform symmetric operation with regard to diffraction, meaning that light diffraction occurs identically for front- and back-side illumination. We propose a simple single-layer plasmonic metasurface that achieves asymmetric diffraction by optimizing the transmission phase from two types of nanoslits with I- and T-shaped structures. As the proposed structure is designed to have a different effective period for each observation side, it is either diffractive or nondiffractive depending on the direction of observation. The designed structure exhibits a diffraction angle of 54°, which can be further tuned by applying different period conditions. We expect the proposed asymmetric diffraction meta-grating to have great potential for the miniaturized optical diffraction control systems in the infrared band and compact optical diffraction filters for integrated optics.

Ultrasonic measurement of clamping force for injection molding machine

2019 ◽  
Vol 39 (4) ◽  
pp. 388-396 ◽  
Author(s):  
Peng Zhao ◽  
Yao Zhao ◽  
Jianfeng Zhang ◽  
Junye Huang ◽  
Neng Xia ◽  
...  
Keyword(s):  
Injection Molding ◽  
Measurement Method ◽  
Large Scale ◽  
Force Measurement ◽  
Low Cost ◽  
Ultrasonic Method ◽  
Injection Molding Process ◽  
Propagation Time ◽  
Clamping Force ◽  
Molding Process

AbstractAn online and feasible clamping force measurement method is important in the injection molding process and equipment. Based on the sono-elasticity theory, anin situclamping force measurement method using ultrasonic technology is proposed in this paper. A mathematical model is established to describe the relationship between the ultrasonic propagation time, mold thickness, and clamping force. A series of experiments are performed to verify the proposed method. Experimental findings show that the measurement results of the proposed method agree well with those of the magnetic enclosed-type clamping force tester method, with difference squares less than 2 (MPa)2and errors bars less than 0.7 MPa. The ultrasonic method can be applied in molds of different thickness, injection molding machines of different clamping scales, and large-scale injection cycles. The proposed method offers advantages of being highly accurate, highly stable, simple, feasible, non-destructive, and low-cost, providing significant application prospects in the injection molding industry.

scholarly journals Analytic Solution for Double Optical Metasurface Beam Scanners

2021 ◽  
Author(s):  
Jingru Wang ◽  
Yuehe Ge ◽  
Zhizhang (David) Chen ◽  
Zhimeng Xu ◽  
Hai Zhang
Keyword(s):  
Small Volume ◽  
Analytic Solution ◽  
Low Cost ◽  
Beam Steering ◽  
Steering System ◽  
New Approach ◽  
Blind Zone ◽  
Inverse Solutions ◽  
Control Light ◽  
Light Beams

Abstract Optical metasurfaces are researched more and more intensively for the possible realization of lightweight and compact optical devices with novel functionalities. In this paper, a new beam-steering system based on double metasurface lenses (metalenses) is proposed and developed. The proposed system is lightweight, small volume, low cost, and easy to integrate. The exact forward and inverse solutions are derived respectively using the generalized Snell’s law of refraction. Given the orientations of the double metalenses, the pointing position can be accurately determined. If the desired pointing position is given, the required metalenses’ orientations can be obtained by applied global optimization algorithms to solve nonlinear equations related to the inverse problem. The relationships of the scan region and blind zone with the system parameters are derived. The method to eliminate the blind zone is given. Comparison with double Risley-prism systems is also conducted. This work provides a new approach to control light beams.

scholarly journals Optical Properties of Spin-Coated TiO2Antireflection Films on Textured Single-Crystalline Silicon Substrates

2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Ryosuke Watanabe ◽  
Yohei Eguchi ◽  
Takuya Yamada ◽  
Yoji Saito
Keyword(s):  
Optical Properties ◽  
Crystalline Silicon ◽  
Low Cost ◽  
Incident Light ◽  
Antireflection Coating ◽  
Silicon Wafers ◽  
Reflectance Spectra ◽  
Visible Range ◽  
Single Crystalline Silicon ◽  
Single Crystalline

Antireflection coating (ARC) prepared by a wet process is beneficial for low cost fabrication of photovoltaic cells. In this study, we investigated optical properties and morphologies of spin-coated TiO2ARCs on alkaline textured single-crystalline silicon wafers. Reflectance spectra of the spin-coated ARCs on alkaline textured silicon wafers exhibit no interferences and low reflectance values in the entire visible range. We modeled the structures of the spin-coated films for ray tracing numerical calculation and compared numerically calculated reflectance spectra with the experimental results. This is the first report to clarify the novel optical properties experimentally and theoretically. Optical properties of the spin-coated ARCs without interference are due to the fractional nonuniformity of the thickness of the spin-coated ARCs that cancels out the interference of the incident light.

A Study of the Simulation of a Light Trapping Module for Increasing the Absorption Efficiency of Solar Cells

2013 ◽  
Vol 437 ◽  
pp. 198-201
Author(s):  
Wang Lin Liu ◽  
Guan Yu Lin ◽  
Hsiharng Yang
Keyword(s):  
Solar Cell ◽  
Light Trapping ◽  
Incident Light ◽  
Absorption Efficiency ◽  
Optical Channel ◽  
Back Side ◽  
Transparent Substrate ◽  
Channel Opening ◽  
Pass Through ◽  
Light Beams

This study proposed a light trapping module to improve the light path in a solar cell in order to increase its light absorption efficiency. The microlens on a transparent substrate concentrates incident light into several light beams, which it leads into the optical channel on the back side. The optical channel is designed by coating highly reflective metals on the same transparent substrate, then an optical channel opening is made at the light beam focus so the light beams can pass through the optical channel and irradiate the solar cell. The light reflected by the solar cell is reflected again by the metal surface to the upper film of the solar cell, thus, increasing the absorption efficiency of the solar cell and reducing the film thickness of the solar cell to obtain better electrical properties. In this simulation the refractive index of the microlens was set as 1.43, the optical channel was 25 μm and the spacing was 0.27 mm, thus, the simulated absorption efficiency reached over 80%. The feasibility of this study was thus proved.

Understanding Mold Compound Behavior on Flip Chip QFN Packages

2018 ◽  
Vol 2018 (1) ◽  
pp. 000125-000128
Author(s):  
Ruby Ann M. Camenforte ◽  
Jason Colte ◽  
Richard Sumalinog ◽  
Sylvester Sanchez ◽  
Jaimal Williamson
Keyword(s):  
Thermal Performance ◽  
High Performance ◽  
Flip Chip ◽  
Low Cost ◽  
Semiconductor Industry ◽  
Gelation Time ◽  
Molding Process ◽  
Design Quality ◽  
Low Resistance ◽  
Die Attach

Abstract Overmolded Flip Chip Quad Flat No-lead (FCQFN) is a low cost flip chip on leadframe package where there is no need for underfill, and is compatible with Pb free or high Pb metallurgy. A robust leadframe design, quality solder joint formation and an excellent molding process are three factors needed to assemble a high performance FCQFN. It combines the best of both wirebonded QFN and wafer chip scale devices. For example, wafer chip scale has low resistance, but inadequate thermal performance (due to absence of thermal pad), whereas wirebonded QFN has good thermal performance (i.e., heat dissipated through conductive die attach material, through the pad and to the board) but higher resistance. Flip chip QFN combines both positive aspects – that is: low resistance and good thermals. One of the common defects for molded packages across the semiconductor industry is the occurrence of mold voiding as this can potentially affect the performance of a device. This paper will discuss how mold voiding is mitigated by understanding the mold compound behavior on flip chip QFN packages. Taking for example the turbulent mold flow observed on flip chip QFN causing mold voids. Mold compound material itself has a great contribution to mold voids, hence defining the correct attributes of the mold compound is critical. Altering the mold compound property to decrease the mold compound rheology is a key factor. This dynamic interaction between mold compound and flip chip QFN package configuration is the basis for a series of design of experiments using a full factorial matrix. Key investigation points are establishing balance in mold compound chemistry allowing flow between bump pitch, as well as the mold compound rheology, where gelation time has to be properly computed to allow flow across the leadframe. Understanding the flow-ability of mold compound for FCQFN, the speed of flow was optimized to check on its impact on mold voids. Mold airflow optimization is also needed to help fill in tighter bump spacing but vacuum-on time needs to be optimized as well.

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