Clearance Effects on the Impact Behavior of Large Aspect Ratio Silicon Journal Microbearings

Author(s):  
S. Demiri ◽  
S. Boedo

This paper investigates the effect of bearing clearance on the impact behavior of microfabricated silicon journal bearings. The design of a novel test apparatus to assess microbearing wear behavior is presented. Microbearing designs, microfabrication processes, and metrology characterization techniques are discussed. A dynamic impact model of the bearing system based on classical impulse-momentum relations is formulated in order to assess the effect of clearance on rotor speed. Coefficient of restitution values obtained over the range of kinematically allowable radial clearance specifications are found to agree well with previously published results for polysilicon microstructures.

Author(s):  
Akshay Mallikarjuna ◽  
Dan Marghitu ◽  
P.K. Raju

— In this study, an optimized method to simulate the dynamic 3D event of the impact of a rod with a flat surface has been presented. Unlike the 2D FEM based contact models, in this study both the bodies undergoing the impact are considered elastic(deformable) and simulation is the dynamic event of the impact, instead of predefined 2D symmetric contact analysis. Prominent contact models and plasticity models to define material properties in ANSYS are reviewed. Experimentation results of normal and oblique impact of the rod for different rods provided the coefficient of restitution. Experimental results of permanent deformation on the base for different impact velocity is derived out of a prominent impact study. The simulation results are in co-relation with experiment and both indentation and flattening models on the coefficient of restitution (COR) and permanent deformation of the base and rod after the impact. Thus, the presented 3D Explicit Dynamic simulation of impact is validated to analyze the impact behavior of the 2 bodies without any predefined assumptions with respect to boundary conditions or material properties.


2019 ◽  
Vol 22 (4) ◽  
pp. 1274-1291 ◽  
Author(s):  
Liwei Wu ◽  
Jing Wang ◽  
Qian Jiang ◽  
Zhenqian Lu ◽  
Wei Wang ◽  
...  

In this study, a new type of flexible sandwich composite with nonwoven facesheets and core reinforced by polyurethane (PU) grid sealing shear thickening fluid (STF) has been presented. With the specific design, the STF was sealed into PU grids as the core to provide shear thickening effect against impact. Rheological property of STF with different mass ratio and PU morphology after first and second foaming were evaluated and optimized for sandwich composite preparation. Both static compression and dynamic impact tests were carried out to obtain the impact dynamic response and investigate the effects of typical parameters including STF volume, core thickness and striker height on low-velocity impact behavior. The test results showed that the optimal concentration of STF was 20 wt.%, whose critical shear rate was 100s−1. The presence of STF had a positive influence on the static compression strength and dynamic impact strength. In particular, the 70% STF volume fraction contributed to the highest compression modulus. The compression modulus was 445 MPa and 466 MPa when the sample thickness was 2 cm and 3 cm, respectively. As for dynamic impact strength with corresponding STF volume fractions, it was 4535.31 mJ for 30%, 4599.72 mJ for 50%, and 4827.46 mJ for 70%, all of which were much higher than that (2348 mJ) of control group (without STF). Regardless of whether the STF volume being 30%, 50% and 70%, the impact displacement of composite was within 10 mm, showing better impact resistance than control group (13.16 mm). Besides, this composite with special PU grid sealing, STF structure demonstrated a certain strain rate effect. The higher the impact energy, the greater the energy absorption was. Specifically, impact energy absorption rate of composite with a thickness of 3 cm was as high as 52.3% under 350 mm impact height.


Author(s):  
Niranjan Singh ◽  
R K Awasthi

Surface texturing can improve the performance of journal bearing system. The present study theoretically investigates the impact of surface textures on the dynamic stability and performance parameters of two-lobe journal bearing system. Galerkin's finite element method is used to solve the Reynolds equation governing the flow of lubricant in the gap between the bearing and the journal. Reynolds boundary conditions are applied in the simulation study of plain, full-textured, partially textured-I and partially textured-II configurations of two-lobe journal bearing. The dynamic stability and performance parameters of textured two-lobe journal bearings are computed with the variation of eccentricity ratio and dimple depth and compared with circular bearing results. The results indicate that the existence of surface textures in the pressure build-up zone ranging from 126°–286° and at unity dimple aspect ratio can significantly improve the dynamic stability and performance parameters of two-lobe bearing system.


1995 ◽  
Vol 10 (1) ◽  
pp. 95-100 ◽  
Author(s):  
Sreeram Srinivasan ◽  
Peter J. Blau ◽  
Julia L. Bjerke

Silicon nitride is a candidate valve material for internal combustion engines. Its low density and attractive mechanical properties relative to conventional metallic alloys portend significant improvements in valve performance. The production of valves involves a significant amount of machining, especially grinding. Grinding of ceramic materials may result in surface and subsurface damage in the form of fracture or residual stresses which may affect impact behavior and, consequently, the behavior of silicon nitride ceramic materials as valves. The effects of residual stresses due to grinding on the impact wear behavior of one silicon nitride composition ground under various conditions have been investigated.


2021 ◽  
pp. 109963622199387
Author(s):  
Mathilde Jean-St-Laurent ◽  
Marie-Laure Dano ◽  
Marie-Josée Potvin

The effect of extreme cold temperatures on the quasi-static indentation and the low velocity impact behavior of woven carbon/epoxy composite sandwich panels with Nomex honeycomb core was investigated. Impact tests were performed at room temperature, –70°C, and –150°C. Two sizes of hemispherical impactor were used combined to three different impactor masses. All the impact tests were performed at the same initial impact velocity. The effect of temperature on the impact behavior is investigated by studying the load history, load-displacement curves and transmitted energy as a function of time curves. Impact damage induced at various temperatures was studied using different non-destructive and destructive techniques. Globally, more damages are induced with impact temperature decreasing. The results also show that the effect of temperature on the impact behavior is function of the impactor size.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.


2017 ◽  
Vol 52 (18) ◽  
pp. 2431-2442 ◽  
Author(s):  
Harun Sepet ◽  
Necmettin Tarakcioglu ◽  
RDK Misra

The main purpose of this work is to study how the morphology of nanofillers and dispersion and distribution level of inorganic nanofiller influence the impact behavior and fracture probability of inorganic filler filled industrial high-density polyethylene nanocomposites. For this study, nanoclay and nano-CaCO3 fillers–high-density polyethylene mixings (0, 1, 3, 5 wt.% high-density polyethylene) was prepared by melt-mixing method using a compounder system. The impact behavior was examined by charpy impact test, scanning electron microscopy, and probability theory and statistics. The level of the dispersion was characterized with scanning electron microscopy energy dispersive X-ray spectroscopy analysis. The results showed rather good dispersion of both of inorganic nanofiller, with a mixture of exfoliated and confined morphology. The results indicated that the impact strength of the industrial nanocomposite decreased with the increase of inorganic particulate content. The impact reliability of the industrial nanocomposites depends on the type of nanofillers and their dispersion and distribution in the matrix.


2018 ◽  
Vol 51 (1) ◽  
pp. 64-74 ◽  
Author(s):  
Akar Dogan ◽  
Yusuf Arman

In this study, the effects of temperature and impactor nose diameter on the impact behavior of woven glass-reinforced polyamide 6 (PA6) and polypropylene (PP) thermoplastic composites were investigated experimentally. Impact energies are chosen as 10, 30, 50, 70, 90, 110, 130, and 170 J. The thickness of composite materials is 4 mm. Impact tests were performed using a drop weight impact testing machine, CEAST-Fractovis Plus, and the load capacity of test machine is 22 kN. Hemispherical impactor nose diameter of 12, 7, and 20 mm were used as an impactor. The tests are conducted at room temperature (20°C and 75°C). As a result, the PP composites of the same thickness absorbed more energy than PA6 composites. The amount of absorbed energy of PP and PA6 composites decreased with temperature.


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