Application of Microwave Heating for Adhesive Joining

1999 ◽  
Author(s):  
Erik T. Thostenson ◽  
Tsu-Wei Chou
Keyword(s):  
Microwave Heating ◽  
Composite Structures ◽  
Material Selection ◽  
Adhesive System ◽  
Conventional Heating ◽  
Joint Interface ◽  
Microwave Curing ◽  
Composite Joint ◽  
High Dielectric ◽  
Microwave Techniques

Abstract In conventional joining of composite materials and sandwich structures, reductions in processing time are limited by inefficient heat transfer. In conventional processing the thermal energy must diffuse through the composite layers to heat the joint interface and cure the thermosetting adhesive, and this outside-in process of heating results in excessive processing times and wasted energy. The purpose of the current work is to examine microwave heating as an alternative to conventional heating for joining of composite structures. Through proper material selection, microwaves are able to penetrate the substrate materials and cure the adhesives in-situ. Selective heating with microwaves is achieved by incorporating interlayer materials that have high dielectric loss properties relative to the substrate materials. In this study, a processing window for elevated temperature curing of an epoxy paste adhesive system (HYSOL EA 9359.3) was developed and composite joint systems were manufactured using conventional and microwave techniques and tested in shear. Microwave curing resulted in both enhanced shear strength and less scatter in experimental data.

Activation of kaolin with minimum solvent consumption by microwave heating

Clay Minerals ◽  
2014 ◽  
Vol 49 (5) ◽  
pp. 667-681 ◽  
Author(s):  
R. Z. Al Bakain ◽  
Y. S. Al-Degs ◽  
A. A. Issa ◽  
S. Abdul Jawad ◽  
K. A. Abu Safieh ◽  
...  
Keyword(s):  
Microwave Heating ◽  
Chemical Properties ◽  
Heating Time ◽  
Input Power ◽  
Conventional Heating ◽  
Tangent Loss ◽  
Experimental Conditions ◽  
Solid Ratio ◽  
Physicochemical Changes ◽  
High Dielectric

AbstractA kaolin clay was activated with 1.0 M H2SO4 solution at minimum liquid to solid ratio (L/S) using microwave heating. The optimum experimental conditions for activation were L/S ratio 3.0 mL 1 M H2SO4 per gram kaolin, microwave input power 500–600 W, and heating time 5–10 min. Activation at L/S < 3.0 mL/g using 1.0 M H2SO4 was not efficient, indicating the influence of solvent for absorbing microwaves more intensively and thus improving activation. Significant physicochemical changes were observed by the proposed procedure with smaller volumes of activator compared to the conventional heating method. Microwave input power and heating time have a strong influence on the quality of the final material; activation at high input power (>700 W) and longer heating times (>10 min.) are not recommended since they cause dissolution of kaolinite structure. Microwave-heated kaolin manifested better adsorption for tartrazine dye due to improvements in textural and chemical properties of kaolinite. Moreover, irradiation of used kaolinite has significantly improved dye desorption, increasing the importance of microwaves in regeneration/recycling studies. Detailed dielectric measurements of kaolin-acid mixtures recorded at frequencies much lower than 2.45 GHz revealed that absorption of radiation is highly dependent on the activator solution in the mixture. For 3.0 mL/g mixtures, high dielectric constant ε’ 5223, dielectric loss factor ε” 5083, tangent loss tan d 1.30, penetration depth dp 0.57 cm at (103 Hz), and AC-conductivity σ 0.032 Om–1 were determined at 105 Hz. Filling the pores of kaolin by acid solution increased the microwave absorption and hence de-alumination of kaolinite.

scholarly journals Microwaves and Heterogeneous Catalysis: A Review on Selected Catalytic Processes

Catalysts ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 246 ◽  
Author(s):  
Vincenzo Palma ◽  
Daniela Barba ◽  
Marta Cortese ◽  
Marco Martino ◽  
Simona Renda ◽  
...  
Keyword(s):  
Heterogeneous Catalysis ◽  
Energy Saving ◽  
Microwave Heating ◽  
Microwave Radiation ◽  
Heterogeneous Catalysts ◽  
Conventional Heating ◽  
Specific Effects ◽  
Natural Choice ◽  
Future Challenges ◽  
Catalyzed Reactions

Since the late 1980s, the scientific community has been attracted to microwave energy as an alternative method of heating, due to the advantages that this technology offers over conventional heating technologies. In fact, differently from these, the microwave heating mechanism is a volumetric process in which heat is generated within the material itself, and, consequently, it can be very rapid and selective. In this way, the microwave-susceptible material can absorb the energy embodied in the microwaves. Application of the microwave heating technique to a chemical process can lead to both a reduction in processing time as well as an increase in the production rate, which is obtained by enhancing the chemical reactions and results in energy saving. The synthesis and sintering of materials by means of microwave radiation has been used for more than 20 years, while, future challenges will be, among others, the development of processes that achieve lower greenhouse gas (e.g., CO2) emissions and discover novel energy-saving catalyzed reactions. A natural choice in such efforts would be the combination of catalysis and microwave radiation. The main aim of this review is to give an overview of microwave applications in the heterogeneous catalysis, including the preparation of catalysts, as well as explore some selected microwave assisted catalytic reactions. The review is divided into three principal topics: (i) introduction to microwave chemistry and microwave materials processing; (ii) description of the loss mechanisms and microwave-specific effects in heterogeneous catalysis; and (iii) applications of microwaves in some selected chemical processes, including the preparation of heterogeneous catalysts.

scholarly journals A comparative study on quality parameters of pumpkin, melon and sunflower oils during thermal treatment

OCL ◽  
2019 ◽  
Vol 26 ◽  
pp. 32 ◽  
Author(s):  
Zhana Petkova ◽  
Ginka Antova
Keyword(s):  
Fatty Acid Composition ◽  
Fatty Acid ◽  
Thermal Treatment ◽  
Microwave Heating ◽  
Acid Composition ◽  
Seed Oil ◽  
Conventional Heating ◽  
Melon Seed ◽  
Sunflower Oils ◽  
Melon Seed Oil

Current paper reveals the impact of thermal treatment on the quality of two seed oils – pumpkin and melon compared to the quality of the most used oil – sunflower oil. Conventional and microwave heating were used for processing the oils. The duration of the thermal treatment was 9, 12 and 18 min for the conventional heating. The microwave heating was performed with two microwave powers of the equipment (600 W and 900 W) for 3, 6, 9 and 12 min. At every stage of the thermal processing were determined acid and peroxide value, the absorbance of the oils at 232 and 268 nm, tocopherol and fatty acid composition. It was observed that the degree of oxidation of the examined oils during microwave and conventional heating increased with the duration of the thermal process and the power of the microwaves. Also, the two methods of heating had a little impact on the processes leading to the formation of free fatty acids. Total tocopherols of the melon seed oil were more stable to thermal treatment. The amount of linoleic acid decreased in the pumpkin and sunflower oils during microwave treatment, while that of oleic and palmitic acid relatively increased. The biggest change in the fatty acid composition of both oils was found during microwave heating at 900W. The changes in fatty acid composition of thermally treated melon seed oil were insignificant. Overall, melon seed oil was observed to be more thermally stable than pumpkin and sunflower oils.

Comparative study of conventional and microwave heating of polyacrylonitrile-based fibres

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Guozhen Zhao ◽  
Jianhua Liu ◽  
Lei Xu ◽  
Shenghui Guo
Keyword(s):  
Microwave Heating ◽  
Surface Defects ◽  
Energy Dispersive Spectrometer ◽  
Xrd Analysis ◽  
Economic Benefits ◽  
Heating Time ◽  
Oxidation Temperature ◽  
Conventional Heating ◽  
Heating Method ◽  
Molecular Arrangement

Abstract The effects of the conventional heating method and the microwave heating method on polyacrylonitrile-based fibres in the temperature range of 180–280 °C were investigated. Fourier transform infrared spectroscopy, X-ray wide-angle scattering, Raman spectroscopy, energy-dispersive spectrometer, scanning electron microscopy and bulk density were used to characterise the properties of the samples. Results show that the microwave heating method can shorten the pre-oxidation time, reduce pre-oxidation temperature and reduce the number of surface defects. The pre-oxidised fibres obtained by the microwave heating method exhibit not only good crystallite size but also a smooth surface. Atomic morphology and molecular arrangement are orderly inside the fibre. The FT-IR spectrum shows that the oxidation reaction occurs at 220 °C, and the CI value of PAN fibers stabilised by microwave heating is the larger than the fibers stabilised by conventional heating. XRD analysis shows that fibers stabilised by microwave heating have low stack domains. The SEM and Raman spectra indicate that hydrogen peroxide can improve the surface finish of the fibers and reduce defects. Microwave heating can reduce the pre-oxidation temperature by about 20 °C and shorten the heating time. The economic benefits of using this method are significantly improved.

Preparation of WC-TiC-Ni3Al-CaF2 functionally graded self-lubricating tool material by microwave sintering and its cutting performance

2020 ◽  
Vol 39 (1) ◽  
pp. 45-53 ◽  
Author(s):  
Siwen Tang ◽  
Rui Wang ◽  
Pengfei Liu ◽  
Qiulin Niu ◽  
Guoqing Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Microwave Heating ◽  
Cutting Performance ◽  
Conventional Heating ◽  
Hard Alloys ◽  
Dry Cutting ◽  
Temperature Oxidation ◽  
Lubricating Material ◽  
Heating Technology

AbstractWith the concern of the environment, green dry cutting technology is getting more and more attention and self-lubricating tool technology plays an important role in dry cutting. Due to the demand for high temperature performance of tools during dry cutting process, cemented carbide with Ni3Al as the binder phase has received extensive attention due to its excellent high temperature strength and high temperature oxidation resistance. In this paper, WC-TiC-Ni3Al-CaF2 graded self-lubricating material and tools were prepared by microwave heating method, and its microstructure, mechanical properties and cutting performance were studied. Results show that gradient self-lubricating material can be quickly prepared by microwave heating technology, and the strength is equivalent to that of conventional heating technology. CaF2 not only plays a role in self-lubrication, but also refines the grain of the material. A reasonable gradient design can improve the mechanical properties of the material. When the gradient distribution exponent is n1 = 2, the material has high mechanical properties. Cutting experiments show that the WC-TiC-Ni3Al-CaF2 functional gradient self-lubricating tool has better cutting performance than the homogeneous WC-TiC-Ni3Al hard alloys.

A comparison of mutagenic PhIP and beneficial 8-C-(E-phenylethenyl)quercetin and 6-C-(E-phenylethenyl)quercetin formation under microwave and conventional heating

2018 ◽  
Vol 9 (7) ◽  
pp. 3853-3859 ◽  
Author(s):  
Daming Fan ◽  
Lijie Li ◽  
Nana Zhang ◽  
Yueliang Zhao ◽  
Ka-Wing Cheng ◽  
...  
Keyword(s):  
Microwave Heating ◽  
Conventional Heating

Microwave heating produced less genotoxic PhIP and more human beneficial 6-CEPQ and 8-CEPQ than conventional heating.

scholarly journals Comparative kinetics of the alkali-catalyzed sunflower oil methanolysis with co-solvent under conventional and microwave heating with controlled cooling

2018 ◽  
Vol 7 (5) ◽  
pp. 441-452
Author(s):  
Biljana B. Beljic Durkovic ◽  
Jelena D. Jovanovic ◽  
Borivoj K. Adnadjevic
Keyword(s):  
Microwave Heating ◽  
Sunflower Oil ◽  
Conventional Heating ◽  
Controlled Cooling ◽  
Pseudo First Order Reaction ◽  
Reaction Rate Constants ◽  
Cooling Conditions ◽  
Exponential Factors ◽  
The Impact ◽  
Kinetics Of

Abstract The kinetics of the alkali-catalyzed transesterification of sunflower oil with methanol in the presence of co-solvent (TSMPC) were investigated. The kinetics curves of the alkali-catalyzed TSMPC, in the temperature range of 26°C–55°C, were measured for conventional heating (CH) and microwave heating with controlled cooling. The results showed that for both heating modes, the kinetics of the alkali-catalyzed TSMPC reaction can be described with the kinetic model of the pseudo first-order reaction with respect to the concentration of the triglycerides. The values of apparent reaction rate constants, activation energies, and pre-exponential factors are also calculated. The existence of a linear correlation (compensation effect) between the values of apparent kinetic parameters determined for CH and microwave heating with controlled cooling conditions is established. The results confirmed that the increase in the transesterification rate in the microwave heating with controlled cooling conditions is not caused by overheating nor by the existence of hotspots. The model of mechanism of the impact of microwave heating on the kinetics of transesterification is hereby proposed.

scholarly journals Composite Single-Bolted Joint Simulation for Dynamic Strength Prediction

Proceedings ◽  
2018 ◽  
Vol 2 (8) ◽  
pp. 512
Author(s):  
Zeliang Yu ◽  
Pu Xue ◽  
Yue Chen
Keyword(s):  
Composite Structures ◽  
Dynamic Properties ◽  
Dynamic Strength ◽  
Structural Deformation ◽  
Engineering Practice ◽  
Three Dimension ◽  
Bolted Joint ◽  
Finite Element Software ◽  
Composite Joint ◽  
Significant Difference

Composite material has been widely used in various fields for its high specific strength and high specific stiffness, so the connectors applicable to composite structures capture many researchers’ attention. With the advantages of higher carrying capacity and repetitive assembling and disassembling, bolted joint becomes one of the most popular connectors in engineering practice. Cutting off the fiber and causing stress concentration are more serious to composite than metal, so it is necessary to predict the strength of the composite joints. Most investigations focus on the response under quasi-static loading, while dynamic effects should be in consideration in increasing impact conditions. The dynamic mechanical properties of composite joint may have a significant impact on the structural deformation and damage modes. For this purpose, this paper conducts dynamic composite single-bolted joint simulations in ABAQUS/Explicit, which used for predicting dynamic strength of the composite joint. T800/X850 laminates were tested to investigate their dynamic properties in our lab. Then the three-dimension progression damage model was established, while the dynamic constitutive model, damage initial criteria and damage evolution law of composite materials were coded in VUMAT of the finite element software ABAQUS/Explicit. The model was validated by quasi-static experiments of composite joint. The simulation results indicate that the yield strength and ultimate strength of the single-bolted composite joint are obviously increasing when consider the strain rate effect and dynamic loading. And the load-displacement curves show significant difference in damage stage. The main damages are sub-layer buckling and fiber breakage caused by extrusion.

Formulation for Continuous Vulcanization in Microwave Heating Systems

1971 ◽  
Vol 44 (1) ◽  
pp. 294-306 ◽  
Author(s):  
J. Ippen
Keyword(s):  
Microwave Heating ◽  
Continuous Process ◽  
Heating Systems ◽  
Rubber Industry ◽  
Microwave Curing ◽  
Hot Air ◽  
New Development ◽  
Curing Method

Abstract For a number of years the rubber industry has been trying to make its processes as continuous as possible. Techniques which dispense with interruptions are particularly desirable in the production of strip and hose, for extrusion is a continuous process whose interruption for the purpose of enabling the goods to be cured is both illogical and unsatisfactory. Several continuous vulcanization methods, such as the use of hot air and the liquid curing method, are receiving attention. A new development in this field is the use of microwave for vulcanization. Microwave curing is a valuable supplement to other continuous vulcanization methods, in comparison with which it offers advantages in some respects.

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