LONG-TERM MECHANICAL BEHAVIOR OF A GREEN CEMENTITIOUS COMPOSITE

Author(s):  
H. Tian ◽  
Y. X. Zhang

In this paper, a new green hybrid bagasse fiber (3% by volume) and steel fiber (0.7% by volume) reinforced cementitious composites with high volume fly ash (fly ash to cement ratio of 1.6) is developed and cured in weather condition up to 10 months. Basic mechanical tests, such as compressive test, Young’s modulus test, flexural test, and uniaxial tensile test and SEM tests were conducted at the age of 28 days, 3 months, 6 months and 10 months, respectively. Through comparison with the mechanical behavior of the composite at the age of 28 days, the long-term effect on the mechanical properties of the composite is evaluated. It is found the mechanical properties of the new composite increases greatly with aging. At the age of 10 months, the composite becomes more compacted and the composite is of excellent mechanical properties making it very promising to be used as commercial building materials.

Author(s):  
M. Carraturo ◽  
G. Alaimo ◽  
S. Marconi ◽  
E. Negrello ◽  
E. Sgambitterra ◽  
...  

AbstractAdditive manufacturing (AM), and in particular selective laser melting (SLM) technology, allows to produce structural components made of lattice structures. These kinds of structures have received a lot of research attention over recent years due to their capacity to generate easy-to-manufacture and lightweight components with enhanced mechanical properties. Despite a large amount of work available in the literature, the prediction of the mechanical behavior of lattice structures is still an open issue for researchers. Numerical simulations can help to better understand the mechanical behavior of such a kind of structure without undergoing long and expensive experimental campaigns. In this work, we compare numerical and experimental results of a uniaxial tensile test for stainless steel 316L octet-truss lattice specimen. Numerical simulations are based on both the nominal as-designed geometry and the as-build geometry obtained through the analysis of µ-CT images. We find that the use of the as-build geometry is fundamental for an accurate prediction of the mechanical behavior of lattice structures.


2020 ◽  
Vol 856 ◽  
pp. 367-375
Author(s):  
Hatairat Poorahong ◽  
Nunthanis Wongvatana ◽  
Pitthaya Jamsawang ◽  
Kamolwan Lueprasert ◽  
Kullachai Tantayopin ◽  
...  

The main objective of this study is to investigate the mechanical properties of dredged sediments, which are considered as waste from the process of removing sediments from the bottom of a dam's reservoir. The dredged sediments with stabilization can to be reused as construction and building materials in civil engineering works. The mechanical tests included unconfined compressive strength (UCS) and splitting tensile strength (STS) to understand the behavior of the dredged sediments stabilized with ordinary portland cement (OPC) type I and fly ash (FA). The overall test results indicated that OPC type I and FA were effective in stabilizing the sampled dredged sediments from two dams in northern Thailand. The stabilization with 10% FA content was found to be most effective for improving mechanical properties of the stabilized samples.


Author(s):  
M. A. Malik ◽  
I. Salam ◽  
W. Muhammad

The extruded materials are extensively used in chemical, food and nuclear industry and generally offer a unique combination of strength and freedom with regard to design solutions. During extrusion, material flow occurs in the direction of applied force and as a result microstructure change. The process ultimately induces variation in the mechanical properties when tested along or across the extrusion direction. The uniaxial tensile test is a simple and versatile test to expose most of the mechanical properties of the materials required to ensure the reliability of the systems. In present study, the mechanical behavior of an Al-Mg-Si alloy extruded cylinder has been determined with the help of uniaxial tensile test in longitudinal and transverse orientations. The microstructural features revealed significant difference in two orientations and constituent particles were found aligned in the direction of extrusion. Tensile tests were conducted in displacement mode at different cross head speeds corresponding to strain rates ranging from 10−5 to 10−1 s−1. The tests were conducted at ambient temperature in air atmosphere. The data thus obtained include: yield strength, ultimate tensile strength, percent elongation and reduction of area. Comparing the trends of strength variation, the material shows higher yield strength in longitudinal orientation as compared to transverse orientation. A slight increase in the yield strength with increasing strain rate was found in both the orientations. The ultimate tensile strength in both the directions was found similar and there was no appreciable change with increasing strain rate. The elongation and reduction in area were found higher in the longitudinal orientation. The effect of strain rate on these properties was negligible up to maximum speed tested. In longitudinal orientation typical dimpled fracture was observed indicating deformation before failure. In transverse orientation shallow dimples were present. The present study revealed that the distribution of constituent particles in an extruded thick-walled cylinder has a pronounced effect on its mechanical behavior and fracture morphology.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1097
Author(s):  
Umer Masood Chaudry ◽  
Seung-Chang Han ◽  
Fathia Alkelae ◽  
Tea-Sung Jun

In the present study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir welded (FSW) DP780 steel sheets was investigated. FSW was carried out at a constant tool rotation speed of 400 rpm and different welding speeds (200 mm/min and 400 min/min). A defect free weld was witnessed for both of the welding conditions. The mutual effect of severe plastic deformation and frictional heat generation by pin rotation during the FSW process resulted in grain refinement due to dynamic recrystallization in the stir zone (SZ) and thermo-mechanically affected zone (TMAZ). Lower tensile elongation and higher yield and ultimate tensile strengths were recorded for welded-samples as compared to the base material (BM) DP780 steel. The joints were subsequently annealed at various temperatures at 450–650 °C for 1 h. At higher annealing temperature, the work hardening rate of joints gradually decreased and subsequently failed in the softened heat-affected zone (HAZ) during the uniaxial tensile test. Reduction in yield strength and tensile strength was found in all PWHT conditions, though improvement in elongation was achieved by annealing at 550 °C. The digital image correlation analysis showed that an inhomogeneous strain distribution occurred in the FSWed samples, and the strain was particularly highly localized in the advancing side of interface zone. The nanoindentation measurements covering the FSWed joint were consistent with an increase of the annealing temperature. The various grains size in the BM, TMAZ, and SZ is the main factor monitoring the hardness distribution in these zones and the observed discrepancies in mechanical properties.


Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 778 ◽  
Author(s):  
Omid Hajizad ◽  
Ankit Kumar ◽  
Zili Li ◽  
Roumen H. Petrov ◽  
Jilt Sietsma ◽  
...  

Wheel–rail contact creates high stresses in both rails and wheels, which can lead to different damage, such as plastic deformation, wear and rolling contact fatigue (RCF). It is important to use high-quality steels that are resistant to these damages. Mechanical properties and failure of steels are determined by various microstructural features, such as grain size, phase fraction, as well as spatial distribution and morphology of these phases in the microstructure. To quantify the mechanical behavior of bainitic rail steels, uniaxial tensile experiments and hardness measurements were performed. In order to characterize the influence of microstructure on the mechanical behavior, various microscopy techniques, such as light optical microscopy (LOM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD), were used. Three bainitic grades industrially known as B360, B1400 plus and Cr-Bainitic together with commonly used R350HT pearlitic grade were studied. Influence of isothermal bainitic heat treatment on the microstructure and mechanical properties of the bainitic grades was investigated and compared with B360, B1400 plus, Cr-Bainitic and R350HT in as-received (AR) condition from the industry. The results show that the carbide-free bainitic steel (B360) after an isothermal heat treatment offers the best mechanical performance among these steels due to a very fine, carbide-free bainitic microstructure consisting of bainitic ferrite and retained austenite laths.


Author(s):  
Pradeep Lall ◽  
Vikas Yadav ◽  
Jeff Suhling ◽  
David Locker

Electronics in automotive underhood and downhole drilling applications may be subjected to sustained operation at high temperature in addition to high strain-rate loads. SAC solders used for second level interconnects have been shown to experience degradation in high strain-rate mechanical properties under sustained exposure to high temperatures. Industry search for solutions for resisting the high-temperature degradation of SAC solders has focused on the addition of dopants to the alloy. In this study, a doped SAC solder called SAC-Q solder have been studied. The high strain rate mechanical properties of SAC-Q solder have been studied under elevated temperatures up to 200°C. Samples with thermal aging at 50°C for up to 6-months have been used for measurements in uniaxial tensile tests. Measurements for SAC-Q have been compared to SAC105 and SAC305 for identical test conditions and sample geometry. Data from the SAC-Q measurements has been fit to the Anand Viscoplasticity model. In order to assess the predictive power of the model, the computed Anand parameters have been used to simulate the uniaxial tensile test and the model predictions compared with experimental data. Model predictions show good correlation with experimental measurements. The presented approach extends the Anand Model to include thermal aging effects.


Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6692
Author(s):  
Xianhui Zhao ◽  
Haoyu Wang ◽  
Linlin Jiang ◽  
Lingchao Meng ◽  
Boyu Zhou ◽  
...  

The long-term property development of fly ash (FA)-based geopolymer (FA−GEO) incorporating industrial solid waste carbide slag (CS) for up to 360 d is still unclear. The objective of this study was to investigate the fresh, physical, and mechanical properties and microstructures of FA−GEO composites with CS and to evaluate the effects of CS when the composites were cured for 360 d. FA−GEO composites with CS were manufactured using FA (as an aluminosilicate precursor), CS (as a calcium additive), NaOH solution (as an alkali activator), and standard sand (as a fine aggregate). The fresh property and long-term physical properties were measured, including fluidity, bulk density, porosity, and drying shrinkage. The flexural and compressive strengths at 60 d and 360 d were tested. Furthermore, the microstructures and gel products were characterized by scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The results show that the additional 20.0% CS reduces the fluidity and increases the conductivity of FA−GEO composites. Bulk densities were decreased, porosities were increased, and drying shrinkages were decreased as the CS content was increased from 0.0% to 20.0% at 360 d. Room temperature is a better curing condition to obtain a higher long-term mechanical strength. The addition of 20.0% CS is more beneficial to the improvement of long-term flexural strength and toughness at room temperature. The gel products in CS−FA−GEO with 20.0% CS are mainly determined as the mixtures of sodium aluminosilicate (N−A−S−H) gel and calcium silicate hydration (C−S−H) gel, besides the surficial pan-alkali. The research results provide an experimental basis for the reuse of CS in various scenarios.


2013 ◽  
Vol 275-277 ◽  
pp. 2107-2111
Author(s):  
Qiu Lin Zou ◽  
Jun Li ◽  
Zhen Yu Lai

Barite concrete with density grade of 3 and strength grade of C30 was prepared by mixing with different fineness of fly ash. The workability, mechanical properties and long-term high temperature performance of the prepared barite concrete were researched. Results show that the workability of barite concrete is improved by mixing with fly ash, and no segregation of mixture has been observed. The apparent density and 3d, 28d compressive strength of barite concrete are decreased obviously after mixing with fly ash. But with the increasing of the fineness of fly ash, the apparent density and 3d, 28d compressive strength of barite concrete have a slight increase. High temperature residual compressive strength is decreased with the increasing of temperature. The cycle times of heat treatment at 400°C only has a little effect on residual compressive strength of barite concrete.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xinguo Zhang ◽  
Shichuan Zhang

Cemented paste backfill containing coal gangue and fly ash (CGFACPB) is an emerging backfill technique for coal mines that allows environmentally hazardous coal gangue and fly ash to be reused in the underground goaf. Meanwhile, CGFACPB can provide an efficient ground support and reduce the surface subsidence. Due to the difference of consolidation environment between the laboratory and the field, the mechanical properties of the cemented paste backfill vary significantly. In this paper, the core specimens were collected from an underground coal mine where the CGFACPB was used for coal mining, and the mechanical properties of the collected specimens were investigated. The cores were obtained from the underground coal mine, and then the standard cylinders or discs were prepared in laboratory. The uniaxial compressive strength (UCS), Young’s modulus, and Poisson’s ratio were determined by the compression tests, and the tensile strength was achieved by the Brazilian test. Then the internal friction angle and cohesion were calculated using the improved Mohr–Coulomb strength criterion. The results showed the development of UCS can be divided into four stages, and the final long-term stable value was about 5.1 MPa. The development of Young’s modulus had similar trend. Young’s modulus had a range from 550 MPa to 750 MPa and the mean value of 675 MPa. Poisson’s ratio gradually increased with the underground curing duration and eventually approached the stable value of 0.18. The failure type of compression samples was mainly single-sided shear failure. The development of tensile strength can be divided into two stages, and the stable value of the tensile strength was about 1.05 MPa. The development of cohesion can be divided into four stages, and the stable value was about 1.75 MPa. The stable value of the internal friction angle was about 25°. This study can provide significant references for not only the long-term stability evaluation of CGFACPB in the field but also the design of optimal recipe of the cemented paste backfill (CPB).


2018 ◽  
Vol 163 ◽  
pp. 03005 ◽  
Author(s):  
Beata Jaworska ◽  
Paweł Łukowski ◽  
Jerzy Jaworski

The aim of the presented research was to determine the influence of cement substitution with calcareous fly ash on the mechanical properties of polymer-cement composites. Coal combustion products such as calcareous fly ash have been already used in traditional cement composites as a part of cement and considered potential additions for concrete but its introduction into polymer-cement composites is still under preliminary investigation. The morphology of fly ash causes problems with its compatibility with polymer-cement binders but its insertion into those building materials is another way to utilize mineral combustion products that are cumbersome in storage and recycling. The influence of the mineral addition on polymer-cement composites containing 20% of polymer was especially taken into consideration. Mechanical properties of polymercement mortars modified with calcareous fly ash were tested after 28 and 90 days of curing. As a part of preliminary study, activity index of mineral addition was determined. Polymer-cement composites containing calcareous fly ash were characterized by higher flexural and tensile strength comparing to standardized mortar, even for the mortars containing 40% of mineral addition. The negative effect of the polymer-cement composites modification with calcareous fly ash was especially observed on the compressive strength of this composites.


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