scholarly journals Optimization of DLP 3D Printed Ceramic Parts

2021 ◽  
Author(s):  
Samuel Ovalle ◽  
E. Viamontes ◽  
Tony Thomas
Keyword(s):  
Layer By Layer ◽  
Lattice Structures ◽  
Post Heat Treatment ◽  
Optimal Method ◽  
Digital Light Processing ◽  
Photosensitive Resin ◽  
3D Printed ◽  
Research Grade ◽  
Manufacturing Techniques ◽  
The Right

Digital Light Processing (DLP) 3D printing allows for the creation of parts with advanced engineering materials and geometries difficult to produce through conventional manufacturing techniques. Photosensitive resin monomers are activated with a UV-producing LCD screen to polymerize, layer by layer, forming the desired part. With the right mixture of photosensitive resin and advanced engineering powder material, useful engineering-grade parts can be produced. The Bison 1000 is a research-grade DLP printer that permits the user to change many parameters, in order to discover an optimal method for producing 3D parts of any material of interest. In this presentation, the process parameter optimization and their influence on the 3D printed parts through DLP technique will be discussed. The presentation is focused on developing 3D printable slurry, printing of complex ceramic lattice structures, as well as post heat treatment of these DLP-produced parts.

scholarly journals EXPERIMENTAL INVESTIGATION AND SIMULATION OF 3D-PRINTED LATTICE STRUCTURES

2019 ◽  
Vol 25 ◽  
pp. 52-57
Author(s):  
Eva Heiml ◽  
Anna Kalteis ◽  
Zoltan Major
Keyword(s):  
Mechanical Performance ◽  
Bulk Material ◽  
Deformation Behaviour ◽  
Lightweight Design ◽  
Thermoplastic Polyurethane ◽  
Selective Laser Sintering ◽  
Structural Performance ◽  
Lattice Structures ◽  
3D Printed ◽  
Manufacturing Techniques

Lattice structures are currently of high interest, especially for lightweight design. They generally have better structural performance per weight than parts made of bulk material. With conventional manufacturing techniques they are difficult to produce, but with additive manufacturing (AM) fabricationisfeasible. To better understand their behaviour under various loading conditions two lattice structures in different configurations were observed. For each structure three different test specimens were designed and manufactured using selective laser sintering (SLS). To investigate the mechanical performance under large deformations the specimens were made of a thermoplastic polyurethane(TPU), which shows a hyperelastic material behaviour. Beside the experimental observations also finite element analyses (FEA) were conducted to investigate the deformation behaviour in more detail.

scholarly journals A review on integration of lightweight gradient lattice structures in additive manufacturing parts

2020 ◽  
Vol 12 (6) ◽  
pp. 168781402091695
Author(s):  
Asliah Seharing ◽  
Abdul Hadi Azman ◽  
Shahrum Abdullah
Keyword(s):  
Additive Manufacturing ◽  
Weight Ratio ◽  
Design Parameters ◽  
Layer By Layer ◽  
Lattice Structures ◽  
Unit Cells ◽  
Metallic Additive ◽  
Manufacturing Techniques ◽  
Future Work ◽  
Design Freedom

This review analyses the design, mechanical behaviors, manufacturability, and application of gradient lattice structures manufactured via metallic additive manufacturing technology. By varying the design parameters such as cell size, strut length, and strut diameter of the unit cells in lattice structures, a gradient property is obtained to achieve different levels of functionalities and optimize strength-to-weight ratio characteristics. Gradient lattice structures offer variable densification and porosities; and can combine more than one type of unit cells with different topologies which results in different performances in mechanical behavior layer-by-layer compared to non-gradient lattice structures. Additive manufacturing techniques are capable of manufacturing complex lightweight parts such as uniform and gradient lattice structures and hence offer design freedom for engineers. Despite these advantages, additive manufacturing has its own unique drawbacks in manufacturing lattice structures. The rules and strategies in overcoming the constraints are discussed and recommendations for future work were proposed.

scholarly journals Concept and Design of a 3D Printed Support to Assist Hand Scanning for the Realization of Customized Orthosis

2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Gabriele Baronio ◽  
Paola Volonghi ◽  
Alberto Signoroni
Keyword(s):  
Additive Manufacturing ◽  
Upper Limb ◽  
Dorsal Side ◽  
Left Hand ◽  
Scanning Procedure ◽  
3D Printed ◽  
Manufacturing Techniques ◽  
Hand Geometry ◽  
The Right ◽  
High Degree

In the rehabilitation field, the use of additive manufacturing techniques to realize customized orthoses is increasingly widespread. Obtaining a 3D model for the 3D printing phase can be done following different methodologies. We consider the creation of personalized upper limb orthoses, also including fingers, starting from the acquisition of the hand geometry through accurate 3D scanning. However, hand scanning procedure presents differences between healthy subjects and patients affected by pathologies that compromise upper limb functionality. In this work, we present the concept and design of a 3D printed support to assist hand scanning of such patients. The device, realized with FDM additive manufacturing techniques in ABS material, allows palmar acquisitions, and its design and test are motivated by the following needs: (1) immobilizing the hand of patients during the palmar scanning to reduce involuntary movements affecting the scanning quality and (2) keeping hands open and in a correct position, especially to contrast the high degree of hypertonicity of spastic subjects. The resulting device can be used indifferently for the right and the left hand; it is provided in four-dimensional sizes and may be also suitable as a palmar support for the acquisition of the dorsal side of the hand.

scholarly journals Effect of Fibre Orientation on Novel Continuous 3D-Printed Fibre-Reinforced Composites

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2524
Author(s):  
Ilaria Papa ◽  
Alessia Teresa Silvestri ◽  
Maria Rosaria Ricciardi ◽  
Valentina Lopresto ◽  
Antonino Squillace
Keyword(s):  
Low Cost ◽  
High Strength ◽  
Raw Material ◽  
Layer By Layer ◽  
Compression Tests ◽  
Fused Filament Fabrication ◽  
Calorimetric Analysis ◽  
Surface Finishes ◽  
3D Printed ◽  
Manufacturing Techniques

Among the several additive manufacturing techniques, fused filament fabrication (FFF) is a 3D printing technique that is fast, handy, and low cost, used to produce complex-shaped parts easily and quickly. FFF adds material layer by layer, saving energy, costs, raw material costs, and waste. Nevertheless, the mechanical properties of the thermoplastic materials involved are low compared to traditional engineering materials. This paper deals with the manufacturing of composite material laminates obtained by the Markforged continuous filament fabrication (CFF) technique, using an innovative matrix infilled by carbon nanofibre (Onyx), a high-strength thermoplastic material with an excellent surface finish and high resistance to chemical agents. Three macro-categories of samples were manufactured using Onyx and continuous carbon fibre to evaluate the effect of the fibre on mechanical features of the novel composites and their influence on surface finishes. SEM (Scanning Electron Microscopy) analysis and acquisition of roughness profile by a confocal lens were conducted. Tensile and compression tests, thermogravimetric analysis and calorimetric analysis using a DSC (differential scanning calorimeter) were carried out on all specimen types to evaluate the influence of the process parameters and layup configurations on the quality and mechanical behaviour of the 3D-printed samples.

Handcrafted digital light processing apparatus for additively manufacturing oral-prosthesis targeted nano-ceramic resin composites

2021 ◽  
Vol 28 (1) ◽  
pp. 315-326
Author(s):  
Lu Yao ◽  
Peixin Hu ◽  
Yiyi Zhao ◽  
Qi Tao Lue ◽  
Zilin Nie ◽  
...  
Keyword(s):  
3D Printing ◽  
Dental Implant ◽  
Advanced Manufacturing ◽  
Resin Composites ◽  
Digital Light Processing ◽  
Photosensitive Resin ◽  
3D Printed

Abstract 3D-printing finds increasing applications including the dental implant. We report in this study a nicely printed and then cured composite consisting of nano-ceramic and photosensitive resin, targeting oral prosthesis application. The results show that the 3D-printed material has good geometry accuracy and satisfactory hardness, justifying its potential as an advanced manufacturing methodology for future dentistry.

Atomic layer deposition of photoelectrocatalytic material on 3D-printed nanocarbon structures

2021 ◽  
Author(s):  
Siowwoon Ng ◽  
Raul Zazpe ◽  
Jhonatan Rodriguez-Pereira ◽  
Jan Michalička ◽  
Jan M. Macak ◽  
...  
Keyword(s):  
Atomic Layer Deposition ◽  
Atomic Layer ◽  
Layer By Layer ◽  
Layer Deposition ◽  
System P ◽  
Layer Manufacturing ◽  
Conversion System ◽  
3D Printed ◽  
Energy Conversion System ◽  
Manufacturing Techniques

Combining two advanced layer-by-layer manufacturing techniques, low-temperature atomic layer deposition of MoS2 on a customizable 3D-printed nanocarbon surface, for photoelectrochemical energy conversion system.

INFLUENCE OF RIGHT VENTRICULAR LEAD IMPLANTATION SITE CHOICE ON PACING EFFICIENCY

2020 ◽  
pp. 13-17
Author(s):  
Dmitrii Aleksandrovich Lopyn ◽  
Stanislav Valerevich Rybchynskyi ◽  
Dmitrii Evgenevich Volkov
Keyword(s):  
Heart Failure ◽  
Right Ventricular ◽  
Longitudinal Strain ◽  
Treatment Options ◽  
Global Longitudinal Strain ◽  
Optimal Method ◽  
Cardiac Stimulation ◽  
Ventricular Lead ◽  
The Right ◽  
Stimulation Of

Currently the electrophysiological treatment options have been considered to be the most effective for many patients with arrhythmogenic cardiomyopathies, as well as in those with arrhythmias on the background of heart failure. Currently, the dependence of efficiency of the pacemakers on the location of the electrodes has been proven. In order to study the effect of a myocardial dysynchrony on the effectiveness of pacing depending on the location of the right ventricular electrode, an investigation has been performed. This study comprised the patients with a complete atrioventricular block, preserved ejection fraction of the left ventricle (more than 50 %), with no history of myocardial infarction, who were implanted with the two−chamber pacemaker. It has been established that the best results were achieved with a stimulation of the middle and lower septal zone of the right ventricle, the worst ones were obtained with a stimulation of its apex. It has been found that the dynamics of the magnitude of segmental strains and a global longitudinal strain coincided with the dynamics of other parameters of the pacemaker effectiveness, which indicated the pathogenetic value of myocardial dysynchrony in the progression of heart failure after implantation of the pacemaker. Therefore it could be concluded that the studying of myocardial mobility by determining a longitudinal strain for assessing the functional state of the myocardium and the effectiveness of pacing is highly advisable. It is emphasized that the use of the latest strains−dependent techniques for cardiac performance evaluation in the patients with bradyarrhythmia have a great potential to predict the development of chronic heart failure and to choose the optimal method of physiological stimulation of the heart. Key words: right ventricular lead, cardiac stimulation, myocardial dyssynchrony.

scholarly journals Optimization of a 3D-Printed Permanent Magnet Coupling Using Genetic Algorithm and Taguchi Method

Electronics ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 494
Author(s):  
Ekaterina Andriushchenko ◽  
Ants Kallaste ◽  
Anouar Belahcen ◽  
Toomas Vaimann ◽  
Anton Rassõlkin ◽  
...  
Keyword(s):  
Genetic Algorithm ◽  
Taguchi Method ◽  
Permanent Magnet ◽  
Optimization Problems ◽  
Optimization Method ◽  
Taguchi Optimization ◽  
Torque Density ◽  
Electromagnetic Devices ◽  
3D Printed ◽  
Manufacturing Techniques

In recent decades, the genetic algorithm (GA) has been extensively used in the design optimization of electromagnetic devices. Despite the great merits possessed by the GA, its processing procedure is highly time-consuming. On the contrary, the widely applied Taguchi optimization method is faster with comparable effectiveness in certain optimization problems. This study explores the abilities of both methods within the optimization of a permanent magnet coupling, where the optimization objectives are the minimization of coupling volume and maximization of transmitted torque. The optimal geometry of the coupling and the obtained characteristics achieved by both methods are nearly identical. The magnetic torque density is enhanced by more than 20%, while the volume is reduced by 17%. Yet, the Taguchi method is found to be more time-efficient and effective within the considered optimization problem. Thanks to the additive manufacturing techniques, the initial design and the sophisticated geometry of the Taguchi optimal designs are precisely fabricated. The performances of the coupling designs are validated using an experimental setup.

scholarly journals Metallization of Thermoplastic Polymers and Composites 3D Printed by Fused Filament Fabrication

Technologies ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 49
Author(s):  
Alessia Romani ◽  
Andrea Mantelli ◽  
Paolo Tralli ◽  
Stefano Turri ◽  
Marinella Levi ◽  
...  
Keyword(s):  
Physical Vapor Deposition ◽  
Test Sample ◽  
Tensile Tests ◽  
Layer By Layer ◽  
Post Processing ◽  
Thermoplastic Polymers ◽  
Fused Filament Fabrication ◽  
Scanning Calorimetry ◽  
3D Printed ◽  
Manufacturing Technologies

Fused filament fabrication allows the direct manufacturing of customized and complex products although the layer-by-layer appearance of this process strongly affects the surface quality of the final parts. In recent years, an increasing number of post-processing treatments has been developed for the most used materials. Contrarily to other additive manufacturing technologies, metallization is not a common surface treatment for this process despite the increasing range of high-performing 3D printable materials. The objective of this work is to explore the use of physical vapor deposition sputtering for the chromium metallization of thermoplastic polymers and composites obtained by fused filament fabrication. The thermal and mechanical properties of five materials were firstly evaluated by means of differential scanning calorimetry and tensile tests. Meanwhile, a specific finishing torture test sample was designed and 3D printed to perform the metallization process and evaluate the finishing on different geometrical features. Furthermore, the roughness of the samples was measured before and after the metallization, and a cost analysis was performed to assess the cost-efficiency. To sum up, the metallization of five samples made with different materials was successfully achieved. Although some 3D printing defects worsened after the post-processing treatment, good homogeneity on the finest details was reached. These promising results may encourage further experimentations as well as the development of new applications, i.e., for the automotive and furniture fields.

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