scholarly journals Analysis of Factors Causing Delays in the Diesel Engine Remanufacturing Process at an Indonesian Company

Logistics ◽  
2018 ◽  
Vol 3 (1) ◽  
pp. 1
Author(s):  
Erwin Soeseno ◽  
Ratih Kusumastuti
Keyword(s):  
Diesel Engine ◽  
Literature Review ◽  
Diesel Engines ◽  
Arrival Time ◽  
Mining Industry ◽  
Root Cause ◽  
Fishbone Diagram

HeavyEq is an Indonesian company that remanufactures diesel engines for the mining industry. The company experiences delays in the remanufacturing process that lead to a sales backlog. The main purpose of this paper is to identify the root cause of, and propose a solution to, the problem. A fishbone diagram is developed to identify the root cause, and the results show that delays in the remanufacturing process are mainly caused by uncertainty over cores (used engines) in terms of their arrival time, quantity, and quality. Based on a literature review and interviews with experts, an improvement in core acquisition activity, separating job orders for disassembly and recovery, and reassembly processes is proposed to reduce delays in the remanufacturing process.

scholarly journals ANALYSIS OF OVERALL EQUIPMENT EFFECTIVENESS (OEE) ON EXCAVATOR HITACHI EX2500-6

2020 ◽  
Vol 1 (6) ◽  
pp. 847-855
Author(s):  
Agus Daman ◽  
Dewi Nusraningrum
Keyword(s):  
Mining Industry ◽  
Spare Parts ◽  
Frame Structure ◽  
Value Analysis ◽  
Root Cause ◽  
Heavy Equipment ◽  
Maintenance Time ◽  
National Economic ◽  
Maintenance Practice ◽  
Fishbone Diagram

The Mining Industry is one of the pillars of national economic development. In this industry, heavy equipment plays an important role in the coal mining process in Indonesia. By using heavy equipment must be well structured, so that the project can run easily without any obstacles. This research aimed to evaluate the cause of the low-value OEE of the Excavator Hitachi EX2500-6 of EX157 and EX158 units and determine the way to repair so that the equipment performance can be improved. This research uses descriptive quantitative approach with value analysis methods Overall Equipment Effectiveness (OEE). The result of OEE values were analyzed using losses classification method so that the occurrence of loss factors can be found and root cause analysis performance using a causal diagram/fishbone diagram and then make any improvement recommendations that can be done by using 5W1H analysis. Based on the research results, the OEE values of two excavators were calculated and were compared with the benchmark values. The values of OEE were found to be 84% for EX157 units and 68% for EX158 units. The low value of OEE on EX158 caused by unscheduled maintenance time losses amounting to 1188.3 hours. The high of time loss is influenced by trouble on Machine Frame, Structure, Body, and Cab components amounted to 60.9%. The root causes of the losses derived from the availability of external mechanics, the competence of mechanics, the availability of spare parts, and the implementation of condition monitoring was not optimal. While remedial steps can be taken by giving technical training program for mechanics as maintenance practice methodology.

scholarly journals Fault Detection of Diesel Engine Air and after-Treatment Systems with High-Dimensional Data: A Novel Fault-Relevant Feature Selection Method

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 259
Author(s):  
Qilan Ran ◽  
Yedong Song ◽  
Wenli Du ◽  
Wei Du ◽  
Xin Peng
Keyword(s):  
Genetic Algorithm ◽  
Diesel Engine ◽  
Fault Detection ◽  
Correlation Analysis ◽  
Canonical Correlation Analysis ◽  
Diesel Engines ◽  
Canonical Correlation ◽  
High Dimensional Data ◽  
High Dimensional ◽  
Relevant Variables

In order to reduce pollutants of the emission from diesel vehicles, complex after-treatment technologies have been proposed, which make the fault detection of diesel engines become increasingly difficult. Thus, this paper proposes a canonical correlation analysis detection method based on fault-relevant variables selected by an elitist genetic algorithm to realize high-dimensional data-driven faults detection of diesel engines. The method proposed establishes a fault detection model by the actual operation data to overcome the limitations of the traditional methods, merely based on benchmark. Moreover, the canonical correlation analysis is used to extract the strong correlation between variables, which constructs the residual vector to realize the fault detection of the diesel engine air and after-treatment system. In particular, the elitist genetic algorithm is used to optimize the fault-relevant variables to reduce detection redundancy, eliminate additional noise interference, and improve the detection rate of the specific fault. The experiments are carried out by implementing the practical state data of a diesel engine, which show the feasibility and efficiency of the proposed approach.

Effect of altitude conditions on combustion and performance of a turbocharged direct-injection diesel engine

2021 ◽  
pp. 095440702110262
Author(s):  
Zhentao Liu ◽  
Jinlong Liu
Keyword(s):  
Diesel Engine ◽  
High Altitude ◽  
Diesel Engines ◽  
Direct Injection ◽  
Pressure Rise ◽  
Ambient Conditions ◽  
Allowable Limit ◽  
Spray Formation ◽  
Direct Injection Diesel Engine ◽  
And Performance

Market globalization necessitates the development of heavy duty diesel engines that can operate at altitudes up to 5000 m without significant performance deterioration. But the current scenario is that existing studies on high altitude effects are still not sufficient or detailed enough to take effective measures. This study applied a single cylinder direct injection diesel engine with simulated boosting pressure to investigate the performance degradation at high altitude, with the aim of adding more knowledge to the literature. Such a research engine was conducted at constant speed and injection strategy but different ambient conditions from sea level to 5000 m in altitude. The results indicated the effects of altitude on engine combustion and performance can be summarized as two aspects. First comes the extended ignition delay at high altitude, which would raise the rate of pressure rise to a point that can exceed the maximum allowable limit and therefore shorten the engine lifespan. The other disadvantage of high-altitude operation is the reduced excess air ratio and gas density inside cylinder. Worsened spray formation and mixture preparation, together with insufficient and late oxidation, would result in reduced engine efficiency, increased emissions, and power loss. The combustion and performance deteriorations were noticeable when the engine was operated above 4000 m in altitude. All these findings support the need for further fundamental investigations of in-cylinder activities of diesel engines working at plateau regions.

scholarly journals MODIFYING MATHEMATICAL MODELS FOR CALCULATING OPERATIONAL CHARACTERISTICS OF DIESEL ENGINES BURNING RME BIOFUELS / MATEMATINIŲ MODELIŲ PRITAIKYMAS DYZELIŲ, DIRBANČIŲ RME BIODEGALAIS, DARBO PROCESUI IR EKSPLOATACINIAMS RODIKLIAMS SKAIČIUOTI / ДОРАБОТКА МАТЕМАТИЧЕСКИХ МОДЕЛЕЙ РАСЧЕТА ПОКАЗАТЕЛЕЙ РАБОТЫ ДИЗЕЛЯ НА БИОДИЗЕЛИНАХ РРМЭ

Transport ◽  
2011 ◽  
Vol 26 (1) ◽  
pp. 50-60 ◽  
Author(s):  
Sergejus Lebedevas ◽  
Galina Lebedeva ◽  
Kristina Bereišienė
Keyword(s):  
Diesel Engine ◽  
Mathematical Modelling ◽  
Mathematical Models ◽  
Diesel Engines ◽  
Fuel Injection ◽  
Internal Heat ◽  
Computer Programs ◽  
Toxic Substances ◽  
Load Range ◽  
Operational Characteristics

The article considers and solves the problems of adapting the mathematical models, used in calculating operational characteristics of diesel engines burning mineral diesel oil, to engines converted to RME biofuels. The analysis of mathematical models of calculating the main technical and economic characteristics of diesel engines as well as the parameters of the in-cylinder process and the concentration of toxic substances in the exhaust gases is performed. The need for adjusting the calculation algorithms is also demonstrated. The computer programs based on single-zone thermodynamic models are used in the research. The programs of mathematical modelling are modified, i.e. supplemented with the algorithm for calculating energy characteristics of the combustion products (e.g. specific heat capacity, internal heat, the lower calorific value, etc.). Based on the computer programs, modified for examining diesel engines burning biofuels, the computer-aided mathematical modelling experiment is carried out. The results of modelling are compared with the data obtained in testing the diesel engine 1A41. The mathematical modelling performed demonstrates the accuracy acceptable for solving practical problems: the difference between the obtained calculation results and diesel engine testing data for the load range of (1.0÷0.5) Pi nom does not exceed ± 5÷7%. Higher accuracy of modelling the characteristics of diesel engines, operating in the low- and medium-load modes, may be accounted for by the adjustment of the algorithm for calculating the induction period and the on-set phase of fuel injection. Santrauka Publikacijoje pateikti dyzelio darbo proceso ir eksploatacinių rodiklių skaičiavimo matematinių modelių tobulinimo rezultatai, siekiant matematinius modelius pritaikyti dyzeliui dirbant riebiųjų rūgščių metilesterių, taip pat RME, biodegalais. Atlikta skaičiavimo algoritmų analizė ir pagrįsti pagrindiniai jų tobulinimo aspektai. Sukurtas kompiuterinis programinis modelis, skirtas darbinio kūno dyzelio cilindre energiniams parametrams skaičiuoti (specifinei šilumai, vidinei energijai), dyzeliui dirbant plačiąja elementinės cheminės sudėties biodegalų gama. Atliktas 1A41 dyzelio techninių ir ekonominių bei ekologinių rodiklių modeliavimas kompiuteriu, naudojant patobulintus matematinius modelius. Parodytas gautų rezultatų, pakankamų praktiniams uždaviniams spręsti, tikslumas: dyzeliui dirbant artimos nominaliosios apkrovos režimais (1,0÷0,5) Pi nom skirtumas tarp skaičiavimo ir dyzelio motorinių tyrimų rezultatų neviršija ±5÷7%. Dyzeliui dirbant mažos apkrovos režimu, matematinio modeliavimo rezultatų adekvatumo didinimas susijęs su kuro įpurškimo fazės bei savaiminio užsiliepsnojimo indukcijos periodo skaičiavimo algoritmo tobulinimu. Резюме Рассмотрены и решены задачи адаптации математических моделей расчета показателей дизеля при переводе их работы с минерального дизелина на биодизелины метилового эфира рапсового масла (МЭРМ). Выполнен анализ и дано обоснование направлений доработки расчетных алгоритмов ряда однозонных термодинамических математических моделей, используемых в практике исследования эксплуатационных показателей, параметров индикаторного процесса и эмиссии токсичных компонентов в выхлопных газах дизелей. В форме программного модуля составлен алгоритм расчета энергетических параметров рабочего тела в цилиндре (удельной теплоемкости, теплоты сгорания, внутренней энергии) для топлив с широким элементарным химическим составом. С использованием доработанных компьютерных программ выполнен широкий расчетный эксперимент и сопоставлены его результаты с данными моторных стендовых испытаний одноцилиндрового отсека дизеля 1А41. Показана приемлемая для решения практических задач точность математического моделирования: для нагрузочных режимов (1÷0,5) Pmi расхождения расчетных и экспериментальных значений параметров работы дизеля не превышают ±5÷7%. Повышение качества моделирования показателей дизеля на режимах средних и малых нагрузок связано с уточнением алгоритма расчета периода индукции и фазы начала видимого горения топлива в цилиндре.

Characteristics of injection of diesel fuel, rapeseed oil and their mixtures in diesel engines of various types

2021 ◽  
pp. 167-178
Author(s):  
Keyword(s):  
Diesel Engine ◽  
Diesel Fuel ◽  
Diesel Engines ◽  
Rapeseed Oil ◽  
High Speed ◽  
Fuel Injection ◽  
Experimental Studies ◽  
Fuel Injector ◽  
High Speed Diesel ◽  
Engine Type

The necessity of adapting diesel engines to work on vegetable oils is justified. The possibility of using rapeseed oil and its mixtures with petroleum diesel fuel as motor fuels is considered. Experimental studies of fuel injection of small high-speed diesel engine type MD-6 (1 Ch 8,0/7,5)when using diesel oil and rapeseed oil and computational studies of auto-tractor diesel engine type D-245.12 (1 ChN 11/12,5), working on blends of petroleum diesel fuel and rapeseed oil. When switching autotractor diesel engine from diesel fuel to rapeseed oil in the full-fuel mode, the mass cycle fuel supply increased by 12 %, and in the small-size high-speed diesel engine – by about 27 %. From the point of view of the flow of the working process of these diesel engines, changes in other parameters of the fuel injection process are less significant. Keywords diesel engine; petroleum diesel fuel; vegetable oil; rapeseed oil; high pressure fuel pump; fuel injector; sprayer

STUDYING OF THE EFFECT OF WATER-FUEL MIXTURE ON OPERATIONAL PARAMETERS OF A DIESEL

2021 ◽  
Vol 2 (143) ◽  
pp. 54-61
Author(s):  
Sergey V. Borisov ◽  
◽  
Aleksandr E. Lomovskikh ◽  
Oleg E. Prilepin ◽  
Timur R. Mamatkazin ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Diesel Fuel ◽  
Diesel Engines ◽  
Aqueous Dispersion ◽  
Fuel Mixture ◽  
Research Purpose ◽  
Regression Equations ◽  
Operational Parameters ◽  
Rough Water ◽  
Minimum Number

Improving the parameters of diesel engines is an urgent task. Work has been carried out to significantly reduce the consumption of their fuel with the introduction of water dispersions into the fuel. Currently, water-fuel emulsions with exotic emulsifiers are mainly tested. (Research purpose) The research purpose is in creation of a water-fuel emulsion without an emulsifier with a simple installation and identifying the influence of the composition and quality of this WFE on the performance of the YaMZ-236 diesel engine. (Materials and methods) The article presents a plant for the preparation of a "rough" water- fuel mixture from diesel fuel according to GOST 32511-2013 and distilled water according to GOST 6709. Authors conducted standard bench tests at the KI-5540- GOSNITI stand with a YaMZ-236 diesel engine with an upgraded fuel system and performed the control of the smoke content of the exhaust gases with the gas analyzer "AUTOTEST". The dependence of diesel performance indicators on the composition and dispersion of water-fuel emulsions without an emulsifier was studied experimentally with a minimum number of tests, but with the maximum possible combination of the values of three variable factors. (Results and discussion) The influence of various water-fuel emulsions on the performance of the diesel engine was evaluated according to the plan of a full factor experiment, including 20 tests. The second-order regression equations were obtained by mathematical processing of the test results. The feasibility of using water-fuel emulsions for diesel engines was confirmed. By modeling a water-fuel mixture without emulsifiers, there was created an aqueous dispersion with drops up to two micrometers. In the load tests of the diesel engine with it, there was noticed an improvement in its performance. (Conclusions) The introduction of 17-20 percent water dispersion with drops of up to two micrometers into diesel fuel reduced the specific fuel consumption by 18 percent, the smokiness in the K indicator by 20- 22, and in the N indicator by 30-35 percent.

Real-Time Diagnosis of the Exhaust Recirculation in Diesel Engines Using Least-Squares Parameter Estimation

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Javad Mohammadpour ◽  
Karolos Grigoriadis ◽  
Matthew Franchek ◽  
Benjamin J. Zwissler
Keyword(s):  
Diesel Engine ◽  
Least Squares ◽  
Real Time ◽  
Diesel Engines ◽  
Least Squares Method ◽  
Recursive Least Squares ◽  
Low Flow ◽  
Robust Version ◽  
Orifice Flow ◽  
Gas Recirculation

In this paper, we present a real-time parameter identification approach for diagnosing faults in the exhaust gas recirculation (EGR) system of Diesel engines. The proposed diagnostics method has the ability to detect and estimate the magnitude of a leak or a restriction in the EGR valve, which are common faults in the air handling system of a Diesel engine. Real-time diagnostics is achieved using a recursive-least-squares (RLS) method, as well as, a recursive formulation of a more robust version of the RLS method referred to as recursive total-least-squares method. The method is used to identify the coefficients in a static orifice flow model of the EGR valve. The proposed approach of fault detection is successfully applied to diagnose low-flow or high-flow faults in an engine and is validated using experimental data obtained from a Diesel engine test cell and a truck.

scholarly journals Performance evaluation of common rail direct injection (CRDI) engine fuelled with Uppage Oil Methyl Ester (UOME)

2015 ◽  
Vol 4 (1) ◽  
pp. 1-10 ◽  
Author(s):  
D.N. Basavarajappa ◽  
N. R. Banapurmath ◽  
S.V. Khandal ◽  
G. Manavendra
Keyword(s):  
Diesel Engine ◽  
Methyl Ester ◽  
Diesel Engines ◽  
High Speed ◽  
Alternative Fuels ◽  
High Pressures ◽  
Fuel Injection ◽  
Injection Timing ◽  
Engine Operation ◽  
Performance And Emission

For economic and social development of any country energy is one of the most essential requirements. Continuously increasing price of crude petroleum fuels in the present days coupled with alarming emissions and stringent emission regulations has led to growing attention towards use of alternative fuels like vegetable oils, alcoholic and gaseous fuels for diesel engine applications. Use of such fuels can ease the burden on the economy by curtailing the fuel imports. Diesel engines are highly efficient and the main problems associated with them is their high smoke and NOx emissions.  Hence there is an urgent need to promote the use of alternative fuels in place of high speed diesel (HSD) as substitute. India has a large agriculture base that can be used as a feed stock to obtain newer fuel which is renewable and sustainable. Accordingly Uppage oil methyl ester (UOME) biodiesel was selected as an alternative fuel. Use of biodiesels in diesel engines fitted with mechanical fuel injection systems has limitation on the injector opening pressure (300 bar). CRDI system can overcome this drawback by injecting fuel at very high pressures (1500-2500 bar) and is most suitable for biodiesel fuels which are high viscous. This paper presents the performance and emission characteristics of a CRDI diesel engine fuelled with UOME biodiesel at different injection timings and injection pressures. From the experimental evidence it was revealed that UOME biodiesel yielded overall better performance with reduced emissions at retarded injection timing of -10° BTDC in CRDI mode of engine operation.

scholarly journals Design and Build Temperature Control and Monitoring in Diesel Engines Using Mobile

2020 ◽  
Vol 10 (1) ◽  
pp. 31-37
Author(s):  
Mohammad Hasan Fuadi
Keyword(s):  
Diesel Engine ◽  
Temperature Control ◽  
Diesel Engines ◽  
Temperature Sensor ◽  
Cooling System ◽  
Cooling Water ◽  
Solenoid Valve ◽  
Valve Opening ◽  
Opening And Closing ◽  
And Control

Diesel engines is generally used for industrial and agricultural machines. Few people care about the engine temperature so it is forced to reach temperature of 100oC, which causes overheating of the diesel engine and has an impact on the performance itself. This also uses a hopper cooling system which is certainly not effective, because it's necessary to see that the water in the reservoir is still or not, also not equipped with an engine temperature display so it's difficult to ascertain the temperature inside. This study aims to monitor and control the temperature of cooling water. Operation of temperature control uses a telecontrol system that is connected to network (Internet of Things) so diesel temperature control can be done remotely. Monitoring of temperature and water level in the reserve tank using Web Mobile. In addition, there is a temperature sensor that is used to measure the temperature of the cooling water so that users can monitor the temperature of the diesel engine on Web Mobile. The test results obtained, the temperature sensor has an average temperature reading error of 0.031004%. Diesel engines with controlled solenoid valve cooling systems can produce ideal temperatures compared to when the solenoid valve is open (using the radiator continuously) or when the solenoid valve is Closed (without using a radiator). When the solenoid is controlled the engine temperature can be ideal because the solenoid valve opening and closing system has the lowest temperature of 56.34oC and the highest temperature of only 80.85oC.

scholarly journals COVID-19 as Viewed by The Pathologist: A Rapid Literature Review

2020 ◽  
Vol 1 (2) ◽  
Author(s):  
Francesco Callea
Keyword(s):  
Public Health ◽  
Literature Review ◽  
Disease Duration ◽  
Therapeutic Interventions ◽  
Root Cause ◽  
Critical Data ◽  
Health Authorities ◽  
Scientific Disciplines ◽  
Key Word ◽  
Public Health Authorities

The current coronavirus outbreak represents a severe threat to public health worldwide. Finding measures to properly manage and prevent the epidemic is ongoing, right now practitioners and public health authorities need immediate, actionable information. Basic science and medical scientific disciplines have quickly produced a quantity of publications never seen with other emergencies, with a risk of exaggerated information and non-evidence-based measures. This rapid literature review of PubMed®/MEDLINE publications from January 20 to April 20, 2020 using COVID-19 as main key-word resulted in over 6.000 articles, with around 600 reviews. The contributions were subsequently clustered in subgroups according to journal sources and preselected areas of reference. Results were aggregated into 4 categories: supported, promising controversial and critical data. This Review has revealed a major criticality: only seven pathology articles were based on post-mortem material (minimally invasive autopsies/biopsies) . Dealing with an unknown disease, autopsies are indispensable to understand pathogenetic mechanisms, in order to rationalize therapeutic interventions. Even more important is to adopt a dedicated protocol aimed at correlating pathological findings with disease duration, patient location (home, hospital ward, ICU), and, for each period, symptoms, and treatment. Autopsy reports should not be released before a multidisciplinary discussion by hospital Root Cause Analysis or Morbidity/Mortality conferences. Telepathology is not a suitable means for such studies.

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