scholarly journals Evaluation of automated anaerobic fermentation processes as in the case of mould infected maize

2013 ◽  
pp. 81-86
Author(s):  
Györgyi Bíró ◽  
Lili Mézes ◽  
János Borbély ◽  
János Tamás

In Hungary the renewable energy utilization is planned to achieve 13% by 2020. Biogas production is one of the fields with the largest energy potential. Achieving high efficiency during continuous production despite the mixed and variable composition of input materials is the most common problem which the newly built biogas plants using agricultural raw materials have to deal with. The first experimental reactors at the Department of Water and Environmental Management were built 12 years ago. Control and automation of the four separated bioreactors were executed with ADVANTECH GENIE 3.0 software which granted pre-programmed measurement and points of intervention for pH, temperature, CH4, CO2, H2S, and NH3. The system became out-of-data, therefore in 2010 it has been redesigned and tested. The system is controlled by Compair Proview SCADA (Supervisory Control and Data Acquisition) software running on Linux platforms. The Fusarium infection caused serious yield-losses in cereal production in 2010. In the case of cereal products, which non-utilizable as forage seems an optimal solution is utilizing as biogas raw material. The raw material was based on the Fusarium infected maize. In the recent publication infotechnological and technological experiences of the pilot test period are evaluated as well as direction of future development is defined.

2021 ◽  
Vol 12 (2) ◽  
Author(s):  
Nazar Tkach ◽  
◽  
Tetiana Mirzoieva ◽  

The article presents a study on the justification of the economic feasibility of processing cereals into biogas. Аt the first stage the sown areas and productivity of separate agricultural crops in the investigated enterprises of Brovarsky district, Kyiv region were analyzed. The tendency to increase the yield of agricultural crops in the studied enterprises was revealed. This was seen as evidence that they could potentially be fully self-sufficient in raw materials for the production of gaseous biofuels. At the second stage of the study, the potential volume of the raw material base for biogas production in the studied enterprises was calculated, potential volume of biogas production and economically feasible volume of biogas production for each enterprise. It is proposed to use part of the grown grain for bioenergy production, and this part should be 10-15% of the gross harvest of grain enterprises in order to prevent the food crisis in the country. At the third stage of the study to determine the economic efficiency of biogas production from wheat and corn, investment costs were calculated, necessary for the implementation of the project to install a biogas plant in the studied enterprises. The authors calculated the investment costs required to implement the project of installing a biogas plant at the studied enterprises. The authors also analyzed the costs of each company for future projects. Finally, the economic efficiency of the proposed project for biogas production in the studied enterprises of Brovary district, Kyiv region is calculated, the economic efficiency of the project in the long run is analyzed with the use of discounted indicators of economic efficiency with a life cycle of 5 years. It was found that the implementation of projects for biogas production may be accompanied by high efficiency, all enterprises will receive profits from the implementation of investment projects for the production of biogas and biofertilizers with the subsequent sale of biogas and the use of biofertilizers for their own needs.


2019 ◽  
Vol 16 (1) ◽  
pp. 15-19
Author(s):  
Natalia Głowacka ◽  
Ján Gaduš

Abstract The article reviews the energy potential of microalgae as an alternative raw material for anaerobic digestion. Currently, energy security is one of the main topics among researchers. The amount of generated fossil fuels is limited, it is a question of time when fossil fuels will not continue to be accessible at low cost. There is a need to find an alternative carrier of energy which will replace the fossil fuels in the World. Green microalgae can be proposed as a possible bio raw-material, which can be used as an input material in order to produce energy. Lots of alternative technologies of algae cultivation are currently being developed all over the world. There is a necessity to search for a sensible way to produce algal biomass for bioenergy purposes, while maintaining all requirements involved in environmental and economic issues. The research results presented in the science article show that microalgae biomass is the proper alternative material for biogas production with the method of anaerobic fermentation. We believe that these research results can contribute to the future development of all forms of renewable energy in the Slovak Republic.


2011 ◽  
Vol 57 (No. 4) ◽  
pp. 137-143 ◽  
Author(s):  
M. Herout ◽  
J. Malaťák ◽  
L. Kučera ◽  
T. Dlabaja

The aim of the work is to determine and analyse concentrations of individual biogas components according to the used raw materials based on plant biomass. The measurement is focused on biogas production depending on input raw materials like maize silage, grass haylage and rye grain. The total amount of plant biomass entering the fermenter during the measurement varies at around 40% w/w, the rest is liquid beef manure. The measured values are statistically evaluated and optimised for the subsequent effective operation of the biogas plant. A biogas plant operating on the principle of wet anaerobic fermentation process is used for the measurement. The biogas production takes place during the wet fermentation process in the mesophile operation at an average temperature of 40°C. The technology of the biogas plant is based on the principle of using two fermenters. It follows from the measured results that maize silage with liquid beef manure in the ratio of 40:60 can produce biogas with a high content of methane; this performance is not stable. At this concentration of input raw material, the formation of undesirable high concentrations of hydrogen sulphide occurs as well. It is shown from the results that the process of biogas production is stabilised by the addition of other components of plant biomass like grass haylage and rye grain and a limitation of the formation of hydrogen sulphide occurs. It follows from the results that the maize silage should form about 80% w/w from the total amount of the plant biomass used.


2021 ◽  
Vol 2021 (2) ◽  
pp. 82-94
Author(s):  
Vasyl Zhelykh ◽  
◽  
Yurij Furdas ◽  
Stepan Shapoval ◽  
Olena Savchenko ◽  
...  

Ukraine has significant land resources for agriculture and is able to provide its population not only with food but also with raw materials for bioenergy. The article presents a graph of heat capacities and the distribution of heat flows in a bioreactor. The dependences for determining the heat fluxes of flat and cylindrical surfaces are presented. The article outlines the present state of utilization of fallen leaves of trees. The method of utilization by anaerobic fermentation is proposed. The design of bioreactors and the main factors influencing the methane formation process are considered. The methodology for calculating the biogas production process is presented. The productivity of the bioreactor has been determined, depending on the temperature of the raw material and the time of hydraulic resistance


Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2856
Author(s):  
Volodymyr Moravskyi ◽  
Anastasiia Kucherenko ◽  
Marta Kuznetsova ◽  
Ludmila Dulebova ◽  
Emil Spišák ◽  
...  

Metal-filled composites based on polypropylene waste have been successfully obtained with an injection molding method of metalized polymer raw materials. Using the model polymer, the peculiarities of the formation of the copper layer in solutions of chemical metallization on the polypropylene surface were investigated and the main factors influencing this process were established. The main influence on the rate of reduction of copper in solutions of chemical metallization has the concentration of copper sulfate, sodium hydroxide, and EDTA-Na2. It was shown that the efficiency of the copper plating process also strongly depends on polymer processing, which follows the activation. In case of the use of simple activation, it is not possible to obtain metalized raw materials with high efficiency. Additional processing of activated polymer raw materials is required to carry out the process with high efficiency. The amount of reduced copper on the polymer surface can be adjusted by changing the concentration of the components of the chemical metallization solution, as well as the degree of loading of the polymer raw material. Examination by electron scanning microscopy of the obtained metalized polypropylene showed that the copper coating on the polymer particles is formed with a high degree of surface coverage. The formed copper coating is free of copper oxides, which is confirmed by X-ray diffraction studies and analysis of the spectrum of characteristic X-rays. Metal-filled composites have been characterized by the effect of copper on mechanical and rheological (MFR) properties. The Differential Scanning Calorimetry (DSC) and Thermogravimetric (TG) methods show a certain effect of metal on the magnitude of thermal effects and the rate of weight loss.


2012 ◽  
pp. 159-164
Author(s):  
Györgyi Bíró ◽  
János Tamás ◽  
János Borbély ◽  
Lili Mézes ◽  
Lili Mézes ◽  
...  

The Fusarium fungi hazards the grain quality of cereals, therefore significantly affects their utilization as animal feed or consumable product. The Fusarium can decrease the quality of wheat in different ways: decreases the germination capability, causes visible discoloration, mould may appear, reduces the dry material and nutrient content of the grain, causes mycotoxin infection – as a result given by its by-product. Micotoxins produced by Fusarium genus, as the trichotecenes (T-2, HT-2, deoxynivalenol, nivalenol, diacetoxyscirpenol, Fusarenone-X) and the zearalenone (F-2) are the most common in Hungary. Occurrence of fumonisins first discovered in 1988 are must be identified carefully. About 20–30% of the overall worldwide production of cereals is infected with Fusarium and its toxins, which situation is similar in Hungary. This infection causes serious yield-losses in cereal production. In the case of cereal products, which non-utilizable as forage seems, an optimal solution is utilizing as biogas raw material, but it is also important to examine the effect of the infected cereal on the anaerobe digestion process.


2019 ◽  
Vol 19 (3) ◽  
pp. 41-46
Author(s):  
N. Dzyuba ◽  
O. Bunyak

In recent years Ukraine has seen a growth in the consumption of cereal products. Wide demand from the population are rice, buckwheat, oat, corn cereals and derived cereal products, and grain products fast food or ready-to-eat (cereals, extruded cereals, expanded snacks, cereals, etc.). One of the most promising areas of research in the field of healthy nutrition is to develop products that have a multicomponent structure, including main raw materials and various nutrients, including to provide specified properties. The creation of such products is relevant, because due to the multi-component composition is achieved provide thehuman body the important nutrients in required amount. The nutrition of a modern person includes a variety of products, including complex prescription composition, and determines the appearance and development of the direction - "design" of complex multicomponent food products with desired properties In the article, the authors developed the formulations of extruded multicomponent products. In developing the composition for the production of extruded corn products, considerable attention was paid to the nutrient composition of the raw material, its change during processing and balance. A study of the nutritional value of extrudates developed and manufactured in laboratory conditions was carried out. The formulation of extruded cereal products was optimized. To determine the optimal shelf life of the developed extrudates, microbiological studies were carried out and an organoleptic assessment of the quality of the obtained products was carried out.When designing recipes, we used the linear programming method, which allowed us to obtain a product with high nutritional value, the necessary content of biologically active substances and good organoleptic properties. According to the research results, it is recommended that storage period up to 6 months at a temperature of (18 ± 20) оC and relative humidity not more than 75% in polypropylene package.


2021 ◽  
Vol 286 ◽  
pp. 02010
Author(s):  
Penka Zlateva ◽  
Angel Terziev ◽  
Krastin Yordanov

The focus of the present study is a small biogas power plant for anaerobic fermentation of several types of animal waste raw materials used for biogas production. The impact of some of the characteristics of substances such as composition, temperature, humidity, and pH of the mixture in the bioreactor has been considered. The above is vital for optimizing the fermentation process, and also to improve the biogas production process. The plant is located in Northeastern Bulgaria and the raw liquid manure is supplied by several neighboring small farms. The annual quantities of raw waste are as follows: cow manure - 1252 t / a; chicken manure - 427 t / a and pig manure - 639 t / a. The manure is collected in a preliminary tank and then pumped to the bioreactor. The fermenter itself is a hermetically sealed and thermally insulated tank where constant temperature is maintained. It is equipped with a stirring system, which helps the mixing and homogenization of the substrate. The tests were performed during three charges of the installation. The fermentation takes approximately 23 up to 25 days. The experiments were performed during the summer and autumn seasons when the ambient air temperature varies from 28 to 45 °C. The biogas can be used as an energy carried as the obtained organic fertilizer is suitable for agriculture purposes.


2021 ◽  
pp. 41-45
Author(s):  
Yana Biletska ◽  
Olha Bilovska ◽  
Anna Krivtsova ◽  
Irуna Нuzhva ◽  
Alla Nekos

A study to determine the total content of phenolic compounds, flavonoids and mass fraction of iodine in chocolate using non-traditional raw materials has been conducted. The object of the study was chocolate products, containing stevioside, erythrol, germinated soy flour, enriched with iodine. Carrying out this set of studies is important because it will determine the content of phenolic compounds, flavonoids and iodine in the developed chocolate. Based on the obtained patterns, it is possible to determine the percentage of satisfaction of the recommended daily requirement and to set the recommended amount of consumption of the developed product per day. As a result of research, it has been found, that the total content of phenolic compounds in the control type of chocolate per 198 mg of GA / 100 g of the initial raw material is less compared to the sample of chocolate, where non-traditional raw materials were used. The results of the study correlate with the results of determining the total content of flavonoids. The developed types of chocolate exceed control samples by 229 mg of C / 100 g of the initial raw material. That satisfies 88.6% of the recommended daily amount. It has been found, that the developed type of chocolate is a carrier of iodine in the amount of 63 μg / 100 g. In the control sample of chocolate there were found only traces of mass fraction of iodine. It has been determined, that the use of germinated soy flour, enriched with iodine in the amount of 10%, due to the reduction of cocoa mass satisfies 42% of the recommended daily amount of iodine for a woman aged 30… 40 years of average labor intensity. The obtained results are useful and important because they will allow to develop recommendations for the consumption of chocolate using non-traditional raw materials. What will affect the solution of an important social problem - maintaining high efficiency, confrontation with environmental factors under the pandemic due to the influx of test substances


Author(s):  
S.D. Viktorov ◽  
◽  
A.E. Frantov ◽  
I.N. Lapikov ◽  
◽  
...  

The most accessible and popular means of destruction of rocks, which are used in the extraction of ores, non-metallic minerals, mining and chemical raw materials, are the cheap explosives, in the Russian technical literature called granulites or AS-DT, in the foreign — ANFO. The article presents the research carried out to improve the formulation and explosive properties of granulites A6, Igdanit, Igdanit-P, A3. They are aimed at using the modern raw material base, increasing the efficiency of blasting, the safety of manufacturing and loading drill holes and boreholes, maintaining a balanced composition, and preserving physical stability, providing energy potential with secondary aluminum additives. Further development of granulites is aimed at creating a line of formulations using saltpeter with variable technical parameters, mixed fuels in the form of liquid (waste oil products, fuel mixtures, diesel fuel) and solid (coal powder, coke fines, rubber crumbs) phases. Based on the use of the cheap explosives in the formulation of recycling materials formed at the mining enterprises, blasting technologies are being improved, and mixing and charging equipment is being developed. The proposed approaches are aimed at maintaining high technical and economic indicators of the use of explosives, ensuring the stationarity of the explosive process and the completeness of detonation of granulites reducing the sensitivity to mechanical and thermal influences, and maintaining susceptibility to initiation by practical means of an explosive pulse. When compiling the new formulations of granulites to reduce production costs, it is proposed to use the most economical types of oxidants and fuels with ensuring quality control of mixing components with different technological properties and conditioning the temperature-viscosity properties of the waste oil products.


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