scholarly journals SOME TECHNICAL ASPECTS OF THE RHEOLOGICAL PROPERTIES OF HIGH CONCENTRATION FINE SUSPENSIONS TO AVOID ENVIRONMENTAL DISASTERS

Author(s):  
József FAITLI ◽  
Imre GOMBKÖTŐ

The behavior of slurries and suspensions made by mixing solid particles and liquids is very important for various industrial applications. The latest accidental failure events at tailings facilities (Kolontár, Baia Mare) have focused public interest into this field. Nowadays, environmental practice is turning to use dry deposition techniques or at least as high concentration slurries or pastes as possible, to avoid large spills in case of an accidental failure of an embankment. High concentration slurries are becoming widely accepted in many environmentally related operations such as underground backfilling or simple tailings deposition. However, the hydraulic transport of pastes or high density slurries requires higher energy input via pumps, and, in addition, the energy requirement or pressure loss calculation methods are also different because the rheology of pastes differs from that of dilute slurries. At the University of Miskolc, Institute of Raw Materials Preparation and Environmental Processing, Miskolc, Hungary, this topic has been studied for many decades. The fine suspension – coarse mixture flow model was introduced, and it has been determined that the flow behavior of fine suspensions made of solid particles smaller than a limit particle size can be measured and interpreted in almost the same way as for single phase clear liquids. Based on these measured rheological parameters of fine suspensions, the frictional energy loss can be calculated. The aim of this paper is to give a summary and data base about the rheological behavior of different industrial materials based on pilot scale hydraulic loop measurements. An Anton-Paar rotational viscometer and a tube viscometer with three measuring pipe sections,– developed by our institute – were used for testing. The results of measurements of various granular materials, such as sands, fly ashes, perlite, tailings and red mud are presented in connection with environmental applications. Based on these results, empirical relationships are presented, where the parameters are determined by simple function fitting into the data of measurements carried out at discrete concentration values. The rheology of fine suspensions of any concentration up to the measured maximum can be calculated by these relationships.

1996 ◽  
Vol 445 ◽  
Author(s):  
T. E. Driscoll ◽  
P. C. Li ◽  
G. L. Lehmann ◽  
E. J. Cotts

AbstractUnderfill encapsulants, used in direct‐chip‐attachment (DCA) packaging of electronics, consist of an epoxy resin in which a high concentration of solid particles are suspended. As a fluid mixture key features of these encapsulants are their relatively large particle sizes and large particle‐to‐liquid density ratios (ρs/ρ0 ?2.4). Experiments have been conducted to characterize the flow behavior of model mixtures of negatively buoyant, spherical particles suspended in Newtonian liquids. Capillary flow in a parallel surface channel is used to simulate the underfill flow process. The effects of varying the channel spacing, particle size and liquid carrier are reported here. The flow behavior is contrasted with a linear fluid, effective viscosity model. Particle settling appears to be linked to the more complex behavior observed in both our model suspensions and measurements using an actual commercial encapsulant.


Author(s):  
Jana Andertova´ ◽  
Frantisˇek Rieger

The rheological behavior of ceramic suspensions affects significantly wet ceramic processing. On the base of knowledge of rheological parameters the technological parameters of various processes (mixing, batching, spray drying, slip casting, of rheological parameters the selection of proper geometry and sensors must be done. From the data measured the flow curves must be designed and parameters of appropriate rheological models must be calculated. The power-law is the simplest model mostly used for description of rheological behavior of non-Newtonian fluids. Using this model, the dependence of shear stress on shear rate can be expressed. The aim of this paper is to show how the flow curves necessary for parameters of rheological model evaluation can be obtained from primary experimental data received from measurements on rotational viscometer. The two arrangements of rotational viscometer method were used in rheological measurements. The procedure of experimental data to obtain parameters K (coefficient of consistency) and n (flow behavior index) is presented.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 206 ◽  
Author(s):  
Patricia Magalhães Pereira Silva ◽  
Adriano Reis Lucheta ◽  
José Augusto Pires Bitencourt ◽  
Andre Luiz Vilaça do Carmo ◽  
Ivan Patricio Ñancucheo Cuevas ◽  
...  

Acid Mine Drainage (AMD) is an environmental problem associated with mining activities, which resulted from the exposure of sulfur bearing materials to oxygen and water. AMD is a pollution source due to its extreme acidity, high concentration of sulfate, and soluble metals. Biological AMD treatment is one alternative to couple environmental amelioration for valuable dissolved metals recovery, as a new source of raw materials. Covellite (CuS) particles were synthetized from an AMD sample collected in a Brazilian copper mine, after 48 and 96 h of exposure to hydrogen sulfide (H2S) produced in a bioreactor containing acidophilic sulfate reducing bacteria (SRB). The time of exposure affected the morphology, nucleation, and size of CuS crystals. CuS crystals synthetized after 96 h of H2S exposure showed better ordination as indicated by sharp and intense diffractograms obtained by X-ray diffraction (XRD), and the predominance of placoid sheets with hexagonal habit structure as observed by scanning electrons microscopy (SEM). Energy dispersive X-ray fluorescence (EDXRF) spectrometry indicated a Cu:S molar ratio in agreement with CuS. Granulometric analysis demonstrated that 90% of CuS particles were less than 22 µm size. AMD biological treatment is a potential economical CuS recovery option for metallurgical process chain incorporation, or new industrial applications, since the alteration of synthesis conditions can produce different crystal forms with specific characteristics.


Author(s):  
Tariq S. Khan ◽  
Mohamed Alshehhi ◽  
Xu Rumin ◽  
Saqib Salam

There are several industrial applications in which two phase solid-gas flows are involved. At times, pipe junctions are involved where flow split takes place. Present study consists of experimental investigation of turbulent gas-solid two-phase flow through horizontal pipe junctions. The effects of air flow rate, branch diameter and pipe orientation at junctions are investigated on mass fraction, phase split and solid particles distribution across the junctions. Silica powder, in the monodispersed size of 15 μm was injected into the pipelines by a micro-feeder. The powder was entrained in an air flow which passed horizontally through a long straight channel of circular pipe with T and Y junctions. The main pipe was 51mm in diameter while the inlet superficial velocity of gas was varied from 5 m/s to 13.5m/s. The particles mass concentration was measured by the aerodynamic particle sizer (APS). Experimental results showed that solid phase split followed air flow split while decreasing the inlet air velocity caused major decrease in the mass fraction at junction pipe. The orientation of junction pipe has a significant effect on the flow behavior along the pipe. These results indicate that the behavior of solid particles is a complex phenomenon in pipe flows.


2020 ◽  
Vol 16 (5) ◽  
pp. 666-674
Author(s):  
Amir M. Mortazavian ◽  
Najme Kheynoor ◽  
Zahra Pilevar ◽  
Zhaleh Sheidaei ◽  
Samira Beikzadeh ◽  
...  

The rheological analysis is important analytical tools used to obtain fundamental information about food structure. For instance, the properties of flow of liquid and semi-solidity are characterized by the consistency and flow behavior experiments as two important rheological parameters. The rheological parameters of foods are applied in quality control of the products and processing of food products such as energy input calculations, process design, equipment selection, and especially for deciding on heat exchangers and pumps. Steady flow behavior, oscillatory, and penetration tests are among commonly used parameters for evaluating rheological characteristics of ice cream. The purpose of this paper is to provide an overview of recent experiments and methods for measuring the rheological and texture properties of ice cream.


Fluids ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 70
Author(s):  
Xudong An ◽  
Lin Jiang ◽  
Fatemeh Hassanipour

In many industrial applications, a permeable mesh (porous screen) is used to control the unsteady (most commonly vortex) flows. Vortex flows are known to display intriguing behavior while propagating through porous screens. This numerical study aims to investigate the effects of physical properties such as porosity, Reynolds number, inlet flow dimension, and distance to the screen on the flow behavior. The simulation model includes a piston-cylinder vortex ring generator and a permeable mesh constructed by evenly arranged rods. Two methods of user-defined function and moving mesh have been applied to model the vortex ring generation. The results show the formation, evolution, and characteristics of the vortical rings under various conditions. The results for vorticity contours and the kinetic energy dissipation indicate that the physical properties alter the flow behavior in various ways while propagating through the porous screens. The numerical model, cross-validated with the experimental results, provides a better understanding of the fluid–solid interactions of vortex flows and porous screens.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Jun Kameda ◽  
Hamada Yohei

AbstractSubmarine debris flows are mass movement processes on the seafloor, and are geohazards for seafloor infrastructure such as pipelines, communication cables, and submarine structures. Understanding the generation and run-out behavior of submarine debris flows is thus critical for assessing the risk of such geohazards. The rheological properties of seafloor sediments are governed by factors including sediment composition, grain size, water content, and physico-chemical conditions. In addition, extracellular polymeric substances (EPS) generated by microorganisms can affect rheological properties in natural systems. Here we show that a small quantity of EPS (~ 0.1 wt%) can potentially increase slope stability and decrease the mobility of submarine debris flows by increasing the internal cohesion of seafloor sediment. Our experiments demonstrated that the flow behavior of sediment suspensions mixed with an analogue material of EPS (xanthan gum) can be described by a Herschel–Bulkley model, with the rheological parameters being modified progressively, but not monotonously, with increasing EPS content. Numerical modeling of debris flows demonstrated that the run-out distance markedly decreases if even 0.1 wt% of EPS is added. The addition of EPS can also enhance the resistivity of sediment to fluidization triggered by cyclic loading, by means of formation of an EPS network that binds sediment particles. These findings suggest that the presence of EPS in natural environments reduces the likelihood of submarine geohazards.


2017 ◽  
Vol 744 ◽  
pp. 346-349
Author(s):  
Xiu Juan Li ◽  
Rui Song Guo ◽  
Min Zhao

The structure of the thin liquid films determines the stability of foams and emulsions. In this work the bubbles stretched length with different hollow SiO2 particles concentration is measured when the foam has been stilled for different time. The results show that the bubbles stretched length is longer than that of bubbles when the foam is free of hollow SiO2 particles even when the foam has been stilled for 500mins. The bubbles stretched length increases with increasing the concentration of hollow SiO2 particles. A strong hydration effect leaves a large volume of hydration layers on the solid particles surfaces in aqueous solutions. The water in hydration layers can help the film keep a certain thickness. The existence of hydration forces leads that two particles cannot be too close each other. The high concentration surfactant limited in the fixed area helps the film keep good elasticity. Therefore the film has a long life time with compatible thickness and elasticity and the three-phrase foam is upper stable.


2003 ◽  
Vol 125 (5) ◽  
pp. 843-850 ◽  
Author(s):  
G. Roy ◽  
D. Vo-Ngoc ◽  
D. N. Nguyen ◽  
P. Florent

The application of pneumatic metrology to control dimensional accuracy on machined parts is based on the measurement of gas flow resistance through a restricted section formed by a jet orifice placed at a small distance away from a machined surface. The backpressure, which is sensed and indicated by a pressure gauge, is calibrated to measure dimensional variations. It has been found that in some typical industrial applications, the nozzles are subject to fouling, e.g., dirt and oil deposits accumulate on their frontal areas, thus requiring more frequent calibration of the apparatus for reliable service. In this paper, a numerical and experimental analysis of the flow behavior in the region between an injection nozzle and a flat surface is presented. The analysis is based on the steady-state axisymmetric flow of an incompressible fluid. The governing equations, coupled with the appropriate boundary conditions, are solved using the SIMPLER algorithm. Results have shown that for the standard nozzle geometry used in industrial applications, an annular low-pressure separated flow area was found to exist near the frontal surface of the nozzle. The existence of this area is believed to be the cause of the nozzle fouling problem. A study of various alternate nozzle geometries has shown that this low-pressure recirculation area can be eliminated quite readily. Well-designed chamfered, rounded, and reduced frontal area nozzles have all reduced or eliminated the separated recirculation flow area. It has been noted, however, that rounded nozzles may adversely cause a reduction in apparatus sensitivity.


2013 ◽  
Vol 16 (3) ◽  
pp. 63-66
Author(s):  
Peter Hlaváč ◽  
Monika Božiková

Abstract This paper presents the selected rheological properties of pancake dough such as dynamic and kinematic viscosity and fluidity. The effect of used ingredients and temperature on rheological properties is investigated. Measurements were performed on three pancake dough samples. In two samples, there was used milk with a different fat content, and in the third sample, all ingredients were in a powder state. A digital rotational viscometer Anton Paar DV-3P was used for measuring the rheological properties. The principle of viscometer measurement is based on the dependence of sample resistance to probe rotation. Results of measurements are shown as graphical dependencies of rheological parameters on temperature. Exponential functions were used to express the dependencies of all rheological parameters on temperature. Dynamic and kinematic viscosity decreased, and fluidity increased with temperature. The highest values of dynamic viscosity were obtained for pancake dough from powder ingredients. A higher fat content of used milk caused higher values of dynamic viscosity.


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