Mechanical and Tribological Properties of Nylon 1212 Modified with Brown Corundum Ash and Solid Lubricants

2011 ◽  
Vol 295-297 ◽  
pp. 1573-1577 ◽  
Author(s):  
Gao Liang Zhang ◽  
Qing Xiang Zhao ◽  
Min Ying Liu ◽  
Peng Fu ◽  
Yi Bo Yu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Environmental Pollution ◽  
Tribological Properties ◽  
Tribological Property ◽  
Solid Lubricants ◽  
Screw Extruder ◽  
Mechanical And Tribological Properties ◽  
Ptfe Composite ◽  
Twin Screw

Brown Corundum Ash(BCA) was used to modify nylon 1212(PA1212), which is produced during the production of electric fused brown corundum alumina and will causes serous environmental pollution if it is not recycled. In order to improve the tribological property of PA1212 composites, Graphite, MoS2 and PTFE were used. The composites were prepared by a twin-screw extruder through melt intercalation. The mechanical properties and the wear resistance of the PA1212/Brown Corundum Ash/graphite/MoS2/PTFE composite were studied. The shearing area of composite and the worn surfaces were examined by scanning electric microscope (SEM).

ANALYSIS OF TRIBOLOGICAL PROPERTIES OF SELECTED PTFE-BASED POLYMER COMPOSITES IN A SLIDING INTERACTION WITH ALUMINIUM OXIDE (Al2O3)

Tribologia ◽  
2018 ◽  
Vol 280 (4) ◽  
pp. 107-112 ◽  
Author(s):  
Władysław SKONECZNY ◽  
Sławomir KAPTACZ ◽  
Adrian BARYLSKI ◽  
Tomasz KMITA
Keyword(s):  
Mechanical Properties ◽  
Service Life ◽  
Polymer Composites ◽  
Tribological Properties ◽  
Mechanical Parameters ◽  
Reciprocating Motion ◽  
Graphite Content ◽  
Mechanical And Tribological Properties ◽  
Ptfe Composite ◽  
Bronze Powder

The paper presents the microstructure and mechanical and tribological properties of polymer composites based on polytetrafluoroethylene (PTFE) intended for use in friction couples where reciprocating motion is performed, e.g., in compressors or actuators. Micromechanical tests carried out using the Oliver-Pharr method showed that the PTFE composite with a 40% bronze content (T8B) had the most advantageous mechanical properties (hardness H, Young’s modulus E). In turn, tribological tests that were conducted using a ballon- disc tester in the linear (reciprocating) motion showed that the polytetrafluoroethylene composite with a mixture of 25% bronze powder and 15% graphite (T4GM) had the lowest tribological wear. The tribological properties of composite T5W with 25% graphite content were not much worse. Despite the most favourable mechanical parameters, the tribological wear of composites T8B and PTFE with glassy carbon (T3Ws) was nearly twice higher due to the absence of grease formed by a graphite filling. The results show that the use of composites containing a bronze-graphite filling improves the service life of lubricant-free friction couples that perform reciprocating motion.

Wear and mechanical properties of Nylon 66–Al2O3 microcomposite

2017 ◽  
Vol 36 (17) ◽  
pp. 1254-1262 ◽  
Author(s):  
Lalit Guglani ◽  
TC Gupta
Keyword(s):  
Mechanical Properties ◽  
Sliding Wear ◽  
Screw Extruder ◽  
Nylon 66 ◽  
Mechanical And Tribological Properties ◽  
Twin Screw ◽  
Pin On Disk ◽  
Sliding Distance ◽  
Microscopy Images ◽  
Increasing Load

Composite of Nylon 66 with different proportions of microparticle Al2O3 were made by compounding on a twin screw extruder. The sliding wear and mechanical properties of the resulting microcomposite of 2 to 8 wt.% Nylon 66–Al2O3 were investigated. The study of sliding wear under different loads, velocity and sliding distance combinations was done using pin-on-disk equipment. The results show that wear rate reduces with addition of microparticles and lowest wear is exhibited by 2 wt.% Al2O3–Nylon 66 composite. The lowest friction coefficient is also observed for 2 wt.% Al2O3-Nylon 66 composite and the value increases with increasing load, sliding velocity and sliding distance. The mechanical properties such as flexural strength and modulus, tensile strength and modulus, compressive and impact strength improved with the addition of alumina and maximum values are observed for 6 wt.% composite. The heat deflection temperature of the microcomposite increased with increasing weight % of alumina. Scanning electron microscopy images of the worn surfaces were examined to understand the wear mechanism. The improved mechanical and tribological properties of Nylon 66–Al2O3 composite will enhance the application of plain Nylon 66.

Tribological properties of bismaleimide reinforced with Si-containing benzoxazine monomer

2021 ◽  
pp. 095400832199079
Author(s):  
Ju-xiang Yang ◽  
Yuan Jia ◽  
Pengna Li ◽  
Ping Sun
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Glass Transition ◽  
Thermal Properties ◽  
Tribological Properties ◽  
Silane Coupling Agent ◽  
Mechanical Performance ◽  
The Novel ◽  
Mechanical And Tribological Properties ◽  
Silane Coupling

To improve the mechanical and tribological properties of bismaleimide (BMI) resin, a novel Si-containing benzoxazine (Si-BOZ) monomer was synthesized using a solvent process and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane as a silane coupling agent. The novel Si-BOZ monomer was subsequently blended with BMI to prepare Si-BOZ/BMI polymer alloys. Furthermore, the effect of Si-BOZ content on the mechanical, tribological, and thermal properties of Si-BOZ/BMI alloys was investigated. The results revealed that the addition of Si-BOZ to BMI improved the mechanical properties and wear resistance of Si-BOZ/BMI; moreover, the glass transition temperature of cured Si-BOZ/BMI alloys was lower than that of pure BMI resin. These results confirmed that the increase in wear resistance of Si-BOZ/BMI alloys can be attributed to the increase in thermal resistance and improvement in mechanical performance owing to the addition of Si-BOZ.

A Study on Uniform Performance of Carbon - Carbon Matrix Composites with Ceramic Reinforcements

2015 ◽  
Vol 766-767 ◽  
pp. 63-69
Author(s):  
M. Manikandan ◽  
Surendran
Keyword(s):  
Mechanical Properties ◽  
Tribological Properties ◽  
Tribological Property ◽  
Carbon Matrix ◽  
Matrix Composites ◽  
Mechanical And Tribological Properties ◽  
Wear And Tear ◽  
Area Unit ◽  
The Impact

Carbon - Carbon (CC) area unit extremely used as a neighborhood of various coming up with applications attributable to its weight lightweight property. Yet, this area unit got to oppose wear and acquire to be feeble for tribological applications. This marvel raises the need for Carbon - Carbon Matrix Composites (CCMCs) for elite tribological applications. For the foremost half, the fortifications area unit intercalary with the CC to structure CCMCs through fluid throwing system. The impact of fortifications in CCMCs specimens area unit tried to find the modification in mechanical and tribological properties. The mechanical properties like hardness and snap area unit tried. The wear and tear element enclosed within the modification of tribological property is focused on utilizing the minute photos. The implications of various fortifications in CCMCs area unit solid and therefore the unmatched support is distinguished for tribological applications

The Effect of TiO2 on the Mechanical and Tribological Properties of PA66 Nanocomposites

2011 ◽  
Vol 284-286 ◽  
pp. 513-516 ◽  
Author(s):  
Jun Bao
Keyword(s):  
Plastic Deformation ◽  
Friction Coefficient ◽  
Tribological Properties ◽  
Inorganic Nanoparticles ◽  
Wear Volume ◽  
Volume Loss ◽  
Screw Extruder ◽  
Nano Tio2 ◽  
Mechanical And Tribological Properties ◽  
Twin Screw

PA66 nanocomposites with various contents of TiO2 were prepared by twin-screw extruder in order to study the influence of inorganic nanoparticles on tribological properties of PA66melt-intercalation method. The effects of content of nanoparticles and load on friction coefficient and wear volume loss were investigated, respectively. The tensile properties of PA66/TiO2 nanocomposites were greatly improved. The tribological behaviors of the PA66/TiO2 nanocomposites against steel ring were evaluated on a block-on-ring type (M-2000) wear tester. Nano TiO2 at 1vol.% was effective for improving the tribological properties of neat PA66, because the nano TiO2 at the low content may act as the reinforcing element to bore load and thus decrease the plastic deformation.

scholarly journals Effects of a Twin-Screw Extruder Equipped with a Molten Resin Reservoir on the Mechanical Properties and Microstructure of Recycled Waste Plastic Polyethylene Pellet Moldings

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1058
Author(s):  
Hikaru Okubo ◽  
Haruka Kaneyasu ◽  
Tetsuya Kimura ◽  
Patchiya Phanthong ◽  
Shigeru Yao
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Value Added ◽  
Industrial Applications ◽  
Twin Screw Extruder ◽  
Screw Extruder ◽  
Polymer Properties ◽  
Wide Range ◽  
Twin Screw ◽  
Recycled Plastics

Each year, increasing amounts of plastic waste are generated, causing environmental pollution and resource loss. Recycling is a solution, but recycled plastics often have inferior mechanical properties to virgin plastics. However, studies have shown that holding polymers in the melt state before extrusion can restore the mechanical properties; thus, we propose a twin-screw extruder with a molten resin reservoir (MSR), a cavity between the screw zone and twin-screw extruder discharge, which retains molten polymer after mixing in the twin-screw zone, thus influencing the polymer properties. Re-extruded recycled polyethylene (RPE) pellets were produced, and the tensile properties and microstructure of virgin polyethylene (PE), unextruded RPE, and re-extruded RPE moldings prepared with and without the MSR were evaluated. Crucially, the elongation at break of the MSR-extruded RPE molding was seven times higher than that of the original RPE molding, and the Young’s modulus of the MSR-extruded RPE molding was comparable to that of the virgin PE molding. Both the MSR-extruded RPE and virgin PE moldings contained similar striped lamellae. Thus, MSR re-extrusion improved the mechanical performance of recycled polymers by optimizing the microstructure. The use of MSRs will facilitate the reuse of waste plastics as value-added materials having a wide range of industrial applications.

scholarly journals The Effect of Polytetrafluoroethylene (PTFE) Particles on Microstructural and Tribological Properties of Electroless Ni-P+PTFE Duplex Coatings Developed for Geothermal Applications

Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 670
Author(s):  
Gifty Oppong Boakye ◽  
Arna María Ormsdóttir ◽  
Baldur Geir Gunnarsson ◽  
Sandeep Irukuvarghula ◽  
Raja Khan ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Tribological Properties ◽  
Complex Geometry ◽  
Corrosion And Wear ◽  
Functional Layer ◽  
Scaling Properties ◽  
Wear Rates ◽  
Mechanical And Tribological Properties ◽  
Duplex Coating ◽  
Wear Protection

The selection of electroless nickel-phosphorus plating (ENP) has been inclined towards their properties and advantages with complex geometry applications. These properties include coating uniformity, low surface roughness, low wettability, high hardness, lubricity, and corrosion- and wear-resistance. Materials used in geothermal environments are exposed to harsh conditions such as high loads, temperature, and corrosive fluids, causing corrosion, scaling, erosion and wear of components. To improve the corrosion- and wear-resistance and anti-scaling properties of materials for geothermal environment, a ENP duplex coating with PTFE nanoparticles was developed and deposited on mild steel within the H2020 EU Geo-Coat project. ENP thin adhesive layer and ENP+PTFE top functional layer form the duplex structure of the coating. The objective of this study was to test the mechanical and tribological properties of the developed ENP-PTFE coatings with varying PTFE content. The microstructural, mechanical and tribological properties of the as-deposited coating with increasing PTFE content in the top functional layer in the order: ENP1, ENP2 and ENP3 were evaluated. The results showed maximum wear protection of the substrates at the lowest load; however, increasing load and sliding cycles increased the wear rates, and 79% increased lubrication was recorded for the ENP2 duplex coating. The wear performance of ENP3 greatly improved with a wear resistance of 8.3 × 104 m/mm3 compared to 6.9 × 104 m/mm3 for ENP2 and 2.1 × 104 m/mm3 for ENP1. The results are applicable in developing low friction, hydrophobic or wear-resistive surfaces for geothermal application.

Performance characteristics of steel 1.2842 after nitridation

2021 ◽  
Vol 16 (1) ◽  
pp. 43-48
Author(s):  
Michal Krbaťa ◽  
◽  
Jana Escherová ◽  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Wear Resistance ◽  
Chemical Composition ◽  
Plasma Nitriding ◽  
Cutting Tools ◽  
Operating Costs ◽  
Mechanical And Tribological Properties ◽  
Structure Thickness ◽  
Pin On Disc

The paper deals with the change in mechanical properties and wear of 1.2842 universal tool steel after plasma nitriding, which is widely used to produce cutting tools with good durability and low operating costs. Plasma nitriding was performed at a temperature of 500 °C for 10-hour period in a standard N2 /H2 atmosphere with 1:3 gases ratio. Microstructure, phase structure, thickness of a nitriding layer and surface roughness of samples were measured with optical microscopes and a profilometer. Verification of a chemical composition was carried out on the BAS TASMAN Q4 device. Wear resistance was measured on a universal TRIBOLAB UTM 3 tribometer, through a, “pin on disc“ method. The results of experiments have shown that plasma nitriding process, significantly improves the mechanical and tribological properties of selected materials.

Mechanical and Tribological Properties of W(100-x)%Cx% Coatings Deposited by DC Magnetron Sputtering

2015 ◽  
Vol 642 ◽  
pp. 184-189
Author(s):  
Yan Liang Su ◽  
Yueh Feng Lin
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Magnetron Sputtering ◽  
X Ray Diffraction ◽  
Mechanical And Tribological Properties ◽  
Unbalanced Magnetron Sputtering ◽  
Unbalanced Magnetron ◽  
Pin On Disc ◽  
Dry Conditions ◽  
Coating Microstructure

W(100-x)%Cx% coatings with different tungsten and carbon contents were deposited by unbalanced magnetron sputtering. The microstructures and mechanical properties of the W(100-x)%C x% coatings was characterized by scanning electron microscope (SEM), X-ray diffraction (XRD), nanoindentation and adhesion testing techniques. The tribological performance of the coatings was investigated using a pin-on-disc trobometer under dry conditions. Experimental results indicated that coating microstructure, mechanical properties and wear resistance varied according to the tungsten and carbon contents of the coatings. The W72%C28% coating had the highest hardness/elastic modulus (H/E) ratio. In the ball-on-disc wear tests, it was found that the W72%C28% coating exhibited the best wear resistance.

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