The preparation and properties of a transparent coating based on organic silicone resins

2015 ◽  
Vol 62 (1) ◽  
pp. 48-52 ◽  
Author(s):  
Jia-Neng Cheng ◽  
Yan Liu ◽  
Hongwei Che ◽  
Guoping Yan ◽  
Xinghai Liu ◽  
...  

Purpose – The purpose of this investigation was to study a transparent coating based on organic silicone resins prepared by the hydrolysis and condensation of methyltriethoxysilane and tetraethoxysilane. Design/methodology/approach – The coating film was characterized by IR, UV, thermal gravity analysis, scanning electron microscope and an automatic contact angle meter. Some properties of the coating film, such as adhesion, impact resistance and wear-resistance also were evaluated. Findings – These uniform, clear and smooth coating films possessed the high transparent and light transmittance, high density, high hydrophobicity, good adhesion, hardness and anti-corrosion. Originality/value – The coating may be considered as a protective film for the surfaces of the metals and plastics.

2019 ◽  
Vol 66 (1) ◽  
pp. 1-10
Author(s):  
Juan Du ◽  
Yuning He ◽  
Pingli Liu ◽  
Yigang Liu ◽  
Xianghai Meng ◽  
...  

PurposeThis paper aims to analyze the corrosion and corrosion inhibition of N80 in 10 per cent HCl + 8 per cent fluoroboric acid (HBF4) solution for acidizing operation.Design/methodology/approachThe corrosion rate, kinetic parameters (Ea, A) and thermodynamic parameters (ΔH, ΔS) of N80 steel in fresh acid and spent acid, 10 per cent HCl + 8 per cent HBF4, 10 per cent HCl and 8 per cent HBF4solutions were calculated through immersion tests. The corrosion and inhibition properties were studied through X-ray diffraction and electrochemical measurements. The corrosion morphology of the corrosion product was examined by scanning electron microscopy (SEM).FindingsThe results demonstrated that the spent acid was the main cause of acidification corrosion, and the HBF4would cause serious corrosion to N80 steel. The results showed that the N80 steel was more seriously corroded in the spent acid than in fresh acid, and the hydrolysis of HBF4accelerates the dissolution process of N80 steel anode to control the corrosion reaction. The results showed that the acidification will definitely cause serious corrosion to the oil tube; therefore, necessary anti-corrosion measures must be taken in the acidification process.Originality/valueThe results showed that acidizing the formation with 10 per cent HCl + 8 per cent HBF4will definitely cause serious corrosion to the oil tube, especially when the spent acid flows back. Therefore, necessary anti-corrosion measures must be taken in the acidification process, especially in the spent acid flowback stage.


2018 ◽  
Vol 8 (11) ◽  
pp. 2285
Author(s):  
Sejin Jung ◽  
Jung Kim ◽  
Jang Ko ◽  
Wonseok Choi

In this study, functional coating film was fabricated on glass for photovoltaic (PV) modules to improve the anti-pollution characteristics of PV modules. The functional coating film applied to a glass substrate through the spray coating method was annealed at 300 °C for 10 min in H2, N2, Ar, O2, and vacuum ambient. The contact angle of the coated surface was measured and it was confirmed that the anti-pollution characteristics were improved as the contact angle decreased. The light transmittance was measured and it exhibited the most excellent characteristics in vacuum. The hardness and adhesion were measured as the mechanical characteristics and they were all excellent regardless of the annealing ambient. Based on the analyzed characteristics, the process conditions of functional coating films were optimized to improve the anti-pollution and mechanical characteristics. If the coating process optimized in this study is applied to PV modules based on these results, improvement in the anti-pollution characteristics can be expected.


2018 ◽  
Vol 65 (5) ◽  
pp. 451-457 ◽  
Author(s):  
Yanhua Zhu ◽  
Liqiang Zhao ◽  
Pingli Liu ◽  
Ming Yang

Purpose This paper aims to introduce a method to reduce corrosion caused by acidic-oxidized polymer degradant through subsection injection with different inhibitor. Design/methodology/approach This paper introduced a method to reduce corrosion caused by acidic-oxidized polymer degradant through subsection injection with different inhibitor. Findings The experimental results indicated that the influence of pre-corrosion status on corrosion rate and effectiveness of corrosion inhibitor are significant. The corrosion inhibitors in both injection stage inhibited the corrosion process by preventing the contact of corrosive medium and steel surface through formation of a protective film on the surface of N80 steel. The corrosion rate of polymer degradant can be reduced to 0.63 g/m 2 h through subsection injection with different inhibitor. Originality/value This result will increase the production of polymer injection plugging wells through expanding the application of acidic-oxidized polymer degradant.


2011 ◽  
Vol 28 (3) ◽  
pp. 24-30 ◽  
Author(s):  
Uda Hashim ◽  
Nazwa Taib ◽  
Thikra S. Dhahi ◽  
Azizullah Saifullah

PurposeNanobiosensors based on nanogap capacitor are widely used for measuring dielectric properties of DNA, protein and biomolecule. The purpose of this paper is to report on the fabrication and characterization polysilicon nanogap patterning using novelties technique.Design/methodology/approachOverall, the polysilicon nanogap pattern was fabricated based on conventional lithographic techniques. For size expansion technique, by employing simple dry thermal oxidation, the couple of nanogap pattern has been expanded to lowest nanogap value. The progress of nanogap pattern expansion was verified by using scanning electron microscopy (SEM). Conductivity, resistivity, and capacitance test were performed to characterize and to measure electrical behavior of full device fabrication.FindingsSEM characterization emphasis on the expansion of polysilicon nanogap pattern increasing with respect to oxidation time. Electrical characterization shows that nanogap enhanced the sensitivity of the device at the value of nano ampere of current.Originality/valueThese simple least‐cost method does not require complicated nanolithography method of fabrication but still possible to serve as biomolecular junction. This approach can be applied extensively to different design of nanogap structure down to several nanometer levels of dimensions. A method of preparing a nanogap electrode according to the present innovation has an advantage of providing active surface that can be easily modified for immobilizations of biomolecules.


2014 ◽  
Vol 20 (4) ◽  
pp. 301-310 ◽  
Author(s):  
Teodora Marcu ◽  
Cinzia Menapace ◽  
Luca Girardini ◽  
Dan Leordean ◽  
Catalin Popa

Purpose – The purpose of this paper was to obtain by means of selective laser melting and then characterize biocomposites of medical-grade Ti6Al7Nb with hydroxyapatite (2 and 5 vol.%) and without hydroxyapatite, as reference. Design/methodology/approach – Rectangular samples were manufactured with the same scanning strategy; the laser power was between 50 W and 200 W. Processed samples were analysed by means of optical microscopy, scanning electron microscopy and microhardness. Findings – The results showed that despite the very short processing times, hydroxyapatite decomposed and interacted with the base Ti6Al7Nb material. The decomposition degree was found to depend on the applied laser power. From the porosity and bulk microstructure point of view, the most appropriate materials for the purposed medical applications were Ti6Al7Nb with hydroxyapatite processed with a laser power of 50 W. Originality/value – The originality of the present work consists in the study of the behaviour and interaction of hydroxyapatite additive with the Ti6Al7Nb base powder under selective laser melting conditions, as depending on the applied laser power.


2019 ◽  
Vol 71 (9) ◽  
pp. 1093-1098
Author(s):  
Lidan Yao ◽  
Lixin Wang ◽  
Haining Yang ◽  
Chuan Li ◽  
Hui Song ◽  
...  

Purpose This paper aims to investigate the influence of stearate types on the thickening ability, dropping point and fiber structure of greases. Design/methodology/approach Several greases were prepared from polyolefins and various stearates. The melting point of the stearates and the dropping point of the resultant greases were measured, and the intermolecular binding energies of the thickener and the radial distribution function of the metal–oxygen in the thickener were determined with the aid of molecular simulation. The microstructures of the greases were also analyzed via scanning electron microscopy. Findings A higher stearate binding energy was found to correlate to a higher dropping point of the resultant greases. The thickening ability of the stearate is related to the group and period of the constituent metal ion. Within a group, greater atomic numbers of the metal were correlated to lower thickening ability. In a period, as the atomic number of the metal increased, the thickening ability was enhanced. The radial distribution functions of metal and oxygen can explain the aggregation of the stearate thickeners in the grease. Originality/value This work compared the thickening capacity of several stearates. Guidelines for preparing stearates to tailor the resultant grease are presented.


2016 ◽  
Vol 45 (3) ◽  
pp. 149-157 ◽  
Author(s):  
R. Usop ◽  
Z.H.Z Abidin ◽  
N.A. Mazni ◽  
A.N. Hadi ◽  
N.A. Halim ◽  
...  

Purpose This paper aims to study the colour stability of chlorophyll and the effect of copper (II) nitrate – Cu(NO3)2 – as an additive in natural dye coating films after being exposed to ultraviolet-A (UV-A). Design/methodology/approach The natural dye was extracted from the leaves of Cassia alata L. using absolute ethanol as the solvent. The extract was divided into two parts and, one of it was added with 3 wt.% Cu(NO3)2 as an additive. The polymer blend of poly(methyl methacrylate) (PMMA) and acrylic polyol was used as the coating binder. Both parts of the dye with and without additive were mixed with the blended polymer in a specific ratio. The resulted mixtures were applied as coating films on glass substrates. The colour stability of the coating films on exposure to UV-A with the time of exposure was observed with Commission internationale de l’éclairage (CIE) L*a*b* colour coordinates. The hidden power by the means of reflectivity and glossiness of the coatings was also studied. Statistical standard deviation (STD) was used to analyse the data. Findings The test showed that the coating films containing Cu(NO3)2 had smaller colour differences, (ΔE*) indicating higher colour stability. The analysis on hidden power also showed that the coating film with Cu(NO3)2 was 1.6 times more stable than the film without additive. All the measurements in this study were observed within 35 days of duration. Research limitations/implications This paper implies the potential of using natural dye extracted from Cassia alata L. leaves as a stable dye colourant for coating applications. Practical implications The coating film developed in this study is suitable for glass substrate applications. Originality/value A new method of preparing solvent-based coating film from PMMA–acrylic polyol with chlorophyll colourant is introduced in this study.


2014 ◽  
Vol 26 (4) ◽  
pp. 173-179 ◽  
Author(s):  
Guokui Ju ◽  
Fei Lin ◽  
Wenzhen Bi ◽  
Yongjiu Han ◽  
Wang Junjie ◽  
...  

Purpose – The purpose of this study was to comparatively investigate interfacial intermetallic compounds (IMCs) in the Sn3.0Ag0.5Cu3.0Bi0.05Cr/Cu (SACBC/Cu) and Sn3.0Ag0.5Cu/Cu (SAC/Cu) solder joints, and to determine any differences. Design/methodology/approach – The samples were annealed after isothermal ageing at 150°C for 0, 168 and 500 hours, and their cross-sections were observed by scanning electron microscopy and energy dispersive spectroscopy. Findings – The interfacial IMC morphology in two joints had significant differences. For the Cu/SAC/Cu joints, the granular and short rod-like Ag3Sn particles attached on the surface and boundary of interfacial Cu6Sn5 grains were detected, and they coarsened observably with ageing time at 150°C, and lastly embedded at the grain boundaries. However, for the Cu/SACBC/Cu joints, there were tiny filamentous Ag3Sn growing on the surface of interfacial Cu6Sn5 grains, and the Ag3Sn had a tendency to break into nanoparticles, which would be distributed evenly and cover the IMC layer, profiting from the Bi and Cr precipitates from solder matrix during ageing. Originality/value – The paper implies that the addition of Bi and Cr could affect the IMCs of joints, thereby delaying interfacial reactions between Sn and Cu atoms and improving the service reliability. The SACBC solder is a potential alloy for electronic packaging production.


2014 ◽  
Vol 26 (2) ◽  
pp. 108-117 ◽  
Author(s):  
Shouxiang Jiang ◽  
Dagang Miao ◽  
Diandong Zhao

Purpose – The purpose of this paper is to investigate the interfacial nanostructures and the adhesions of the stainless steel (S.S) coating to the polyurethane (PU) and polyvinyl chloride (PVC) leathers. Design/methodology/approach – PU leather and PVC leather deposit S.S nano-films on the surface of PU and PVC leathers in this study. The interfacial nanostructures were investigated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The experimental results revealed that the surface roughness of the substrates had extremely important influence on the morphology of nano-films. The adhesions of the S.S coating to the PU and PVC leathers were investigated by the peel-off test. Findings – The results showed that the adhesive performance of the S.S nano-films coating on PVC leather was better than that on the substrate of PU leather. Moreover, a weight loss of per peeling force calculating formulation is proposed to determine the bonding strength between the S.S films and the substrates. Originality/value – In this paper, influence of different substrates on surface morphology of S.S coating was studied by SEM and AFM. Moreover, the weight loss of per peeling force calculating formulation was used to discuss the bonding strength between the S.S coating and the substrates. The research methods presented in this paper are of innovation significance to a certain extent.


2016 ◽  
Vol 28 (4) ◽  
pp. 215-221 ◽  
Author(s):  
Xingchen Yan ◽  
Kexin Xu ◽  
Junjie Wang ◽  
Xicheng Wei ◽  
Wurong Wang

Purpose The purpose of this paper is to comparatively investigate the microstructure and interfacial intermetallic compound (IMC) layer of Cu/SACPG/Ni and Cu/SAC0307/Ni solder joints after thermal aging. Design/methodology/approach The specimens were thermally aged at 150°C for 0, 24, 168 and 500 h. The microstructure and morphology of the interface IMC layer were observed by means of scanning electron microscope. The IMCs and the solder bump surface were analyzed by EDS. Moreover, the thickness of IMC layer was measured by using the image analysis software. Findings The morphology of IMC of Cu/SAC0307/Ni solder joint was consistent with that of the Cu/SACPG/Ni joint, which indicates that the addition of P and Ge had little effect on the IMC formation. The needle-like (Cu,Ni)6Sn5 was formed at the interface of solder/Ni solder joints. Meanwhile, the tiny particles inferred as Ag3Sn phase attached to the surface of (Cu,Ni)6Sn5. The growth rate of IMC layer of the Cu/SACPG/Ni joint was smaller than that of Cu/SAC0307/Ni joint with aging time increasing, which means the addition of trace P and Ge can slightly suppress the diffusion rate of the interfacial IMC. Originality/value There are no previous studies on the formation mechanism of the IMC layer of SAC0307 solder alloys with P and Ge addition.


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