Temperatures in a Gas Turbine Vaporizer at Near Idle Engine Conditions

1993 ◽  
Author(s):  
Theodore Vaskopulos ◽  
Constantine E. Polymeropoulos ◽  
Valentinas Sernas

The work is a laboratory investigation of the effect of different liquids and liquid flow rates on the metal temperature of a gas turbine T vaporizer. Most of the experimentation was carried out using JP5. A limited number of runs using Diesel Fuel Marine and calibration runs using water provided additional data for different fluids. Conditions that approach local liquid depletion inside the vaporizer were identified by monitoring local overheating of the vaporizer metal. Because of apparatus limitations, testing was carried out only at vaporizer pressure and liquid flow rates approaching idle engine operation. An experimental correlation was developed allowing estimation of the mean vaporizer temperature as a function of input conditions and fluid properties.

1995 ◽  
Vol 117 (2) ◽  
pp. 302-306
Author(s):  
T. Vaskopulos ◽  
C. E. Polymeropoulos ◽  
V. Sernas

The work is a laboratory investigation of the effect of different liquids and liquid flow rates on the metal temperature of a gas turbine T vaporizer. Most of the experimentation was carried out using JP5. A limited number of runs using Diesel Fuel Marine and calibration runs using water provided additional data for different fluids. Conditions that approach local liquid depletion inside the vaporizer were identified by monitoring local overheating of the vaporizer metal. Because of apparatus limitations, testing was carried out only at vaporizer pressure and liquid flow rates approaching idle engine operation. An experimental correlation was developed allowing estimation of the mean vaporizer temperature as a function of input conditions and fluid properties.


Author(s):  
J. S. Siemietkowski

A Pratt & Whitney FT4A Marine Gas Turbine Engine rated at 22,600 hp, 3600 rpm was run at the Naval Ship Engineering Center, Philadelphia Division for 1000 hr. Fuel used was naval distillate having a vanadium level of 0.5 ppm. Basically there was no problem with engine operation on naval distillate when compared to diesel fuel. The smoke level was barely visible at high powers. Coalescent fuel filters are a problem due to their relatively short (100–130 hr) life. The corrosion rate was accelerated when compared to navy diesel fuel. The fuel parameter suspect is vanadium, however other parameters may be at fault. Additional efforts are required into definitely determining the cause of accelerated corrosion and also into optimizing nozzle guide vane and turbine blade base materials and coatings.


Author(s):  
Chun-Min Su ◽  
Ting-Hsuan Chen ◽  
Cheng-Tsair Yang

In view of the increasing need of microflow measurement and calibration, this paper presents a liquid flow measurement device to verify the performance of microflow sensors and pumps. The measurement principle of the air piston calibrator was based on the volumetric, time-of-flight approach. The device consisted of a micro-fabricated flow channel mounted on a base chip deployed with electrodes. A gas-liquid interface was introduced in the microchannel and moved along with the liquid flow. Upon passing by the electrodes, the interface brought about resistance variations due to the different permittivity of the gas and liquid. The time period between a pair of signal detected by the electrodes and the corresponding channel volume were then used to determine the flow rate. By the combination of different sized microchannels, a capability of measuring flow rates from 10 nL/min to 1 mL/min was demonstrated. The detection electrodes were optimized prior to their fabrication by numerical simulation. To provide a desired traceability, the volume in the channel between electrode nodes was corrected by the standard flow rate delivered by the calibrated syringe pump. Results showed that, for flow rates from 0.1 μ L/min to 1 mL/min, the mean absolute relative error and standard deviation of relative error of the measurements were lower than 1.1% and 4%, respectively.


Author(s):  
Petar Kazakov ◽  
Atanas Iliev ◽  
Emil Marinov

Over the decades, more attention has been paid to emissions from the means of transport and the use of different fuels and combustion fuels for the operation of internal combustion engines than on fuel consumption. This, in turn, enables research into products that are said to reduce fuel consumption. The report summarizes four studies of fuel-related innovation products. The studies covered by this report are conducted with diesel fuel and usually contain diesel fuel and three additives for it. Manufacturers of additives are based on already existing studies showing a 10-30% reduction in fuel consumption. Comparative experimental studies related to the use of commercially available diesel fuel with and without the use of additives have been performed in laboratory conditions. The studies were carried out on a stationary diesel engine СМД-17КН equipped with brake КИ1368В. Repeated results were recorded, but they did not confirm the significant positive effect of additives on specific fuel consumption. In some cases, the factors affecting errors in this type of research on the effectiveness of fuel additives for commercial purposes are considered. The reasons for the positive effects of such use of additives in certain engine operating modes are also clarified.


1985 ◽  
Vol 50 (3) ◽  
pp. 745-757 ◽  
Author(s):  
Andreas Zahn ◽  
Lothar Ebner ◽  
Kurt Winkler ◽  
Jan Kratochvíl ◽  
Jindřich Zahradník

The effect of two-phase flow regime on decisive hydrodynamic and mass transfer characteristics of horizontal-tube gas-liquid reactors (pressure drop, liquid holdup, kLaL) was determined in a cocurrent-flow experimental unit of the length 4.15 m and diameter 0.05 m with air-water system. An adjustable-height weir was installed in the separation chamber at the reactor outlet to simulate the effect of internal baffles on reactor hydrodynamics. Flow regime maps were developed in the whole range of experimental gas and liquid flow rates both for the weirless arrangement and for the weir height 0.05 m, the former being in good agreement with flow-pattern boundaries presented by Mandhane. In the whole range of experi-mental conditions pressure drop data could be well correlated as a function of gas and liquid flow rates by an empirical exponential-type relation with specific sets of coefficients obtained for individual flow regimes from experimental data. Good agreement was observed between values of pressure drop obtained for weirless arrangement and data calculated from the Lockhart-Martinelli correlation while the contribution of weir to the overall pressure drop was well described by a relation proposed for the pressure loss in closed-end tubes. In the region of negligible weir influence values of liquid holdup were again succesfully correlated by the Lockhart-Martinelli relation while the dependence of liquid holdup data on gas and liquid flow rates obtained under conditions of significant weir effect (i.e. at low flow rates of both phases) could be well described by an empirical exponential-type relation. Results of preliminary kLaL measurements confirmed the decisive effect of the rate of energy dissipation on the intensity of interfacial mass transfer in gas-liquid dispersions.


Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1320
Author(s):  
Julia Sophie Böke ◽  
Daniel Kraus ◽  
Thomas Henkel

Reliable operation of lab-on-a-chip systems depends on user-friendly, precise, and predictable fluid management tailored to particular sub-tasks of the microfluidic process protocol and their required sample fluids. Pressure-driven flow control, where the sample fluids are delivered to the chip from pressurized feed vessels, simplifies the fluid management even for multiple fluids. The achieved flow rates depend on the pressure settings, fluid properties, and pressure-throughput characteristics of the complete microfluidic system composed of the chip and the interconnecting tubing. The prediction of the required pressure settings for achieving given flow rates simplifies the control tasks and enables opportunities for automation. In our work, we utilize a fast-running, Kirchhoff-based microfluidic network simulation that solves the complete microfluidic system for in-line prediction of the required pressure settings within less than 200 ms. The appropriateness of and benefits from this approach are demonstrated as exemplary for creating multi-component laminar co-flow and the creation of droplets with variable composition. Image-based methods were combined with chemometric approaches for the readout and correlation of the created multi-component flow patterns with the predictions obtained from the solver.


Author(s):  
Christoph Günther ◽  
Franz Joos

This study reports on numerically calculated thermophysical properties of air passing through a gas turbine compressor after passage through an intake duct affected by wet compression. Case of reference is unaffected ambient air (referenced to as dry scenario) passing through intake duct and compressor. Furthermore, ambient air cooled down by (overspray) fogging (referenced to as wet scenarios) was considered. Acceleration at the end of intake duct causing reduction of static temperature and pressure results in supersaturated fluid properties at inlet to gas turbine compressor. These supersaturated fluid properties are non-equilibrium with saturation level above relative humidity of φ = 1. Entrance of supersaturated fluid into gas turbine compressor can result in condensation within first compressor stage. At the same time delayed impact of evaporative cooling influences compression process.


Author(s):  
Edson Batista da Silva ◽  
Marcelo Assato ◽  
Rosiane Cristina de Lima

Usually, the turbogenerators are designed to fire a specific fuel, depending on the project of these engines may be allowed the operation with other kinds of fuel compositions. However, it is necessary a careful evaluation of the operational behavior and performance of them due to conversion, for example, from natural gas to different low heating value fuels. Thus, this work describes strategies used to simulate the performance of a single shaft industrial gas turbine designed to operate with natural gas when firing low heating value fuel, such as biomass fuel from gasification process or blast furnace gas (BFG). Air bled from the compressor and variable compressor geometry have been used as key strategies by this paper. Off-design performance simulations at a variety of ambient temperature conditions are described. It was observed the necessity for recovering the surge margin; both techniques showed good solutions to achieve the same level of safe operation in relation to the original engine. Finally, a flammability limit analysis in terms of the equivalence ratio was done. This analysis has the objective of verifying if the combustor will operate using the low heating value fuel. For the most engine operation cases investigated, the values were inside from minimum and maximum equivalence ratio range.


Author(s):  
C. Kalathakis ◽  
N. Aretakis ◽  
I. Roumeliotis ◽  
A. Alexiou ◽  
K. Mathioudakis

The concept of solar steam production for injection in a gas turbine combustion chamber is studied for both nominal and part load engine operation. First, a 5MW single shaft engine is considered which is then retrofitted for solar steam injection using either a tower receiver or a parabolic troughs scheme. Next, solar thermal power is used to augment steam production of an already steam injected single shaft engine without any modification of the existing HRSG by placing the solar receiver/evaporator in parallel with the conventional one. For the case examined in this paper, solar steam injection results to an increase of annual power production (∼15%) and annual fuel efficiency (∼6%) compared to the fuel-only engine. It is also shown that the tower receiver scheme has a more stable behavior throughout the year compared to the troughs scheme that has better performance at summer than at winter. In the case of doubling the steam-to-air ratio of an already steam injected gas turbine through the use of a solar evaporator, annual power production and fuel efficiency increase by 5% and 2% respectively.


Author(s):  
Daniel Lörstad ◽  
Annika Lindholm ◽  
Jan Pettersson ◽  
Mats Björkman ◽  
Ingvar Hultmark

Siemens Oil & Gas introduced an enhanced SGT-800 gas turbine during 2010. The new power rating is 50.5MW at a 38.3% electrical efficiency in simple cycle (ISO) and best in class combined-cycle performance of more than 55%, for improved fuel flexibility at low emissions. The updated components in the gas turbine are interchangeable from the existing 47MW rating. The increased power and improved efficiency are mainly obtained by improved compressor airfoil profiles and improved turbine aerodynamics and cooling air layout. The current paper is focused on the design modifications of the combustor parts and the combustion validation and operation experience. The serial cooling system of the annular combustion chamber is improved using aerodynamically shaped liner cooling air inlet and reduced liner rib height to minimize the pressure drop and optimize the cooling layout to improve the life due to engine operation hours. The cold parts of the combustion chamber were redesigned using cast cooling struts where the variable thickness was optimized to maximize the cycle life. Due to fewer thicker vanes of the turbine stage #1, the combustor-turbine interface is accordingly updated to maintain the life requirements due to the upstream effect of the stronger pressure gradient. Minor burner tuning is used which in combination with the previously introduced combustor passive damping results in low emissions for >50% load, which is insensitive to ambient conditions. The combustion system has shown excellent combustion stability properties, such as to rapid load changes and large flame temperature range at high loads, which leads to the possibility of single digit Dry Low Emission (DLE) NOx. The combustion system has also shown insensitivity to fuels of large content of hydrogen, different hydrocarbons, inerts and CO. Also DLE liquid operation shows low emissions for 50–100% load. The first SGT-800 with 50.5MW rating was successfully tested during the Spring 2010 and the expected performance figures were confirmed. The fleet leader has, up to January 2013, accumulated >16000 Equivalent Operation Hours (EOH) and a planned follow up inspection made after 10000 EOH by boroscope of the hot section showed that the combustor was in good condition. This paper presents some details of the design work carried out during the development of the combustor design enhancement and the combustion operation experience from the first units.


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