Fatigue Analysis of Metallic Strips Flexible Pipe

2018 ◽  
Author(s):  
Guowei Sun ◽  
Peihua Han ◽  
Yuxin Xu ◽  
Yong Bai ◽  
Hamad Hameed
Keyword(s):  
Fatigue Life ◽  
Global Analysis ◽  
Element Model ◽  
Dynamic Responses ◽  
Flexible Pipe ◽  
Steel Strips ◽  
Counting Algorithms ◽  
Marine Engineering ◽  
Rainflow Counting ◽  
Specific Working

Metallic strips flexible pipe (MSFP) is widely regarded as an alternative for submarine pipelines. This paper presents a methodology for calculating the fatigue life of MSFP. Firstly, given a specific working condition of MSFP, the dynamic responses of MSFP are calculated through OrcaFlex. The obtained results from the global analysis are then implemented into a finite element model in ABAQUS to determine the stress-history curves of each steel strips layer. The estimated fatigue life is calculated by rainflow counting algorithms, S-N curve and Miner’s rule which are coded in MATLAB. Additional study about average stress correction is carried out, which might be useful for its marine engineering applications.

A Theoretical Method to Estimate the Fatigue Life of Tensile Armors of Flexible Pipes

2018 ◽  
Author(s):  
Kaien Jiang ◽  
Yutian Lu ◽  
Yong Bai
Keyword(s):  
Fatigue Life ◽  
Fatigue Damage ◽  
Theoretical Method ◽  
Mean Stress ◽  
Flexible Pipe ◽  
Friction Coefficients ◽  
Flexible Pipes ◽  
Damage Theory ◽  
Rainflow Counting

This paper mainly focuses on a theoretical methodology to calculate the fatigue life of tensile armor of flexible pipes. This approach employs the local model of flexible pipe that converts forces and moments obtained in time-domain global analyses into stresses in the spiral tendons of tensile armor layer. The stresses are then processed by rainflow counting methods, and S-N curves are adopted to evaluate the fatigue damage of tensile armors. Finally, Miner linear cumulative damage theory is used in order to calculate the accumulated fatigue damage. A case study on the fatigue life of a flexible pipe employing this methodology is presented, and the fatigue life of flexible pipe is obtained. The main points addressed in the study are the effect of mean stress and friction coefficients. The results indicate that the inner tensile armor at suspension point is the most prone to fatigue damage, in addition, mean stress correction and friction coefficients strongly influence the fatigue life of flexible pipes.

scholarly journals Vibration characteristics of triple-gear-rotor system in compressed air energy storage under variable torque load

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  
Keyword(s):  
Large Scale ◽  
Three Dimensional ◽  
Element Model ◽  
Rotor System ◽  
Dynamic Responses ◽  
System Response ◽  
Rotating Speed ◽  
Torque Load ◽  
Set Up ◽  
Two Stages

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.

scholarly journals Fatigue Modeling and Numerical Analysis of Re-Filling Probe Hole of Friction Stir Spot Welded Joints in Aluminum Alloys

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2171
Author(s):  
Armin Yousefi ◽  
Ahmad Serjouei ◽  
Reza Hedayati ◽  
Mahdi Bodaghi
Keyword(s):  
Experimental Data ◽  
Tensile Strength ◽  
Fatigue Life ◽  
Fatigue Strength ◽  
Fatigue Behavior ◽  
Element Model ◽  
Plastic Strain Amplitude ◽  
Friction Stir ◽  
Probe Hole ◽  
Good Agreement

In the present study, the fatigue behavior and tensile strength of A6061-T4 aluminum alloy, joined by friction stir spot welding (FSSW), are numerically investigated. The 3D finite element model (FEM) is used to analyze the FSSW joint by means of Abaqus software. The tensile strength is determined for FSSW joints with both a probe hole and a refilled probe hole. In order to calculate the fatigue life of FSSW joints, the hysteresis loop is first determined, and then the plastic strain amplitude is calculated. Finally, by using the Coffin-Manson equation, fatigue life is predicted. The results were verified against available experimental data from other literature, and a good agreement was observed between the FEM results and experimental data. The results showed that the joint’s tensile strength without a probe hole (refilled hole) is higher than the joint with a probe hole. Therefore, re-filling the probe hole is an effective method for structures jointed by FSSW subjected to a static load. The fatigue strength of the joint with a re-filled probe hole was nearly the same as the structure with a probe hole at low applied loads. Additionally, at a high applied load, the fatigue strength of joints with a refilled probe hole was slightly lower than the joint with a probe hole.

Durability Analysis of the Reduction Gear for High Speed Train Considering Driving Histories

2012 ◽  
Vol 586 ◽  
pp. 269-273
Author(s):  
Chul Su Kim ◽  
Gil Hyun Kang
Keyword(s):  
Fatigue Life ◽  
High Speed ◽  
Element Model ◽  
Rolling Stock ◽  
Reduction Gear ◽  
High Speed Train ◽  
Analysis Software ◽  
Tractive Effort ◽  
Durability Analysis ◽  
The Finite Element Model

To assure the safety of the power bogies for train, it is important to perform the durability analysis of reduction gear considering a variation of velocity and traction motor capability. In this study, two types of applied load histories were constructed from driving histories considering the tractive effort and the train running curves by using dynamic analysis software (MSC.ADAMS). Moreover, this study was performed by evaluating fatigue damage of the reduction gears for rolling stock using durability analysis software (MSC.FATIGUE). The finite element model for evaluating the carburizing effect on the gear surface was used for predicting the fatigue life of the gears. The results showed that the fatigue life of the reduction gear would decrease with an increasing numbers of stops at station.

Nonlinear Dynamics Behavior of Tethered Submerged Buoy under Wave Loadings

2020 ◽  
Vol 21 (1) ◽  
pp. 11-21
Author(s):  
Lin Zhao ◽  
Weihao Meng ◽  
Zhongqiang Zheng ◽  
Zongyu Chang
Keyword(s):  
Nonlinear Dynamics ◽  
Dynamic Behavior ◽  
Coupling Factor ◽  
Dynamic Responses ◽  
Mooring Line ◽  
Second Law ◽  
Largest Lyapunov Exponent ◽  
Nonlinear Characteristic ◽  
Runge Kutta Method ◽  
Marine Engineering

AbstractTethered submerged buoy is used extensively in the field of marine engineering. In this paper considering the effect of wave, the nonlinear dynamics behavior of tethered submerged buoy is debated under wave loadings. According to Newton’s second law, the dynamic of the system is built. The coupling factor of the system is neglected, the natural frequency is calculated. The dynamic responses of the system are analyzed using Runge–Kutta method. Considering the variety of the steepness kA, the phenomenon of dynamic behavior can be periodic, double periodic and quasi-periodic and so on. The bifurcation diagram and the largest Lyapunov exponent are applied to judge the nonlinear characteristic. It is helpful to understand the dynamic behavior of tethered submerged buoy and design the mooring line of tethered submerge buoy.

Dynamic Response of the Spectral Element Model by Using the FFT

2007 ◽  
Vol 345-346 ◽  
pp. 845-848
Author(s):  
Joo Yong Cho ◽  
Han Suk Go ◽  
Usik Lee
Keyword(s):  
Fourier Transforms ◽  
Initial Conditions ◽  
Element Model ◽  
Spectral Element ◽  
Dynamic Responses ◽  
Analysis Method ◽  
Euler Beam ◽  
Exact Analytical Solutions ◽  
Simply Supported ◽  
Spectral Analysis Method

In this paper, a fast Fourier transforms (FFT)-based spectral analysis method (SAM) is proposed for the dynamic analysis of spectral element models subjected to the non-zero initial conditions. To evaluate the proposed SAM, the spectral element model for the simply supported Bernoulli-Euler beam is considered as an example problem. The accuracy of the proposed SAM is evaluated by comparing the dynamic responses obtained by SAM with the exact analytical solutions.

Integrity Assessment of Damaged Flexible Pipe Cross-Sections

2014 ◽  
Author(s):  
Guomin Ji ◽  
Bernt J. Leira ◽  
Svein Sævik ◽  
Frank Klæbo ◽  
Gunnar Axelsson ◽  
...  
Keyword(s):  
Cross Sections ◽  
Three Dimensional ◽  
Element Model ◽  
Computer Code ◽  
Flexible Pipe ◽  
Dynamic Stresses ◽  
Integrity Assessment ◽  
Residual Capacity ◽  
Nonlinear Finite Element Model

This paper presents results from a case study performed to evaluate the residual capacity of a 6″ flexible pipe when exposed to corrosion damages in the tensile armour. A three-dimensional nonlinear finite element model was developed using the computer code MARC to evaluate the increase in mean and dynamic stresses for a given number of damaged inner tensile armor wires. The study also includes the effect of these damages with respect to the associated stresses in the pressure spiral. Furthermore, the implications of a sequence of wire failures with respect to the accumulated time until cross-section failure in a probabilistic sense are addressed.

The structural optimization of roadheader conical picks based on fatigue life

2018 ◽  
Vol 09 (02) ◽  
pp. 1850013 ◽  
Author(s):  
Zhenguo Lu ◽  
Lirong Wan ◽  
Qingliang Zeng ◽  
Xin Zhang ◽  
Kuidong Gao
Keyword(s):  
Finite Element ◽  
Fatigue Life ◽  
Static Analysis ◽  
Element Model ◽  
Cutting Resistance ◽  
Strength Failure ◽  
New Type ◽  
Conical Picks ◽  
Fatigue Life Analysis ◽  
The Finite Element Model

Conical picks are the key cutting components used on roadheaders, and they are replaced frequently because of the bad working conditions. Picks did not meet the fatigue life when they were damaged by abrasion, so the pick fatigue life and strength are excessive. In the paper, in order to reduce the abrasion and save the materials, structure optimization was carried out. For static analysis and fatigue life prediction, the simulation program was proposed based on mathematical models to obtain the cutting resistance. Furthermore, the finite element models for static analysis and fatigue life analysis were proposed. The results indicated that fatigue life damage and strength failure of the cutting pick would never happen. Subsequently, the initial optimization model and the finite element model of picks were developed. According to the optimized results, a new type of pick was developed based on the working and installing conditions of the traditional pick. Finally, the previous analysis methods used for traditional methods were carried out again for the new type picks. The results show that new type of pick can satisfy the strength and fatigue life requirements.

Stress and Fatigue Life Modeling of Cannon Breech Closures Including Effects of Material Strength and Residual Stress

2000 ◽  
Vol 123 (1) ◽  
pp. 150-154
Author(s):  
John H. Underwood ◽  
Michael J. Glennon
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Fatigue Life ◽  
Yield Strength ◽  
Residual Stresses ◽  
Solid Mechanics ◽  
Element Model ◽  
Pressure Vessels ◽  
Material Strength ◽  
Element Analysis

Laboratory fatigue life results are summarized from several test series of high-strength steel cannon breech closure assemblies pressurized by rapid application of hydraulic oil. The tests were performed to determine safe fatigue lives of high-pressure components at the breech end of the cannon and breech assembly. Careful reanalysis of the fatigue life tests provides data for stress and fatigue life models for breech components, over the following ranges of key parameters: 380–745 MPa cyclic internal pressure; 100–160 mm bore diameter cannon pressure vessels; 1040–1170 MPa yield strength A723 steel; no residual stress, shot peen residual stress, overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid mechanics analysis. Shot peen and overload residual stresses are modeled by superposing typical or calculated residual stress distributions on the applied stresses. Overload residual stresses are obtained directly from the finite element model of the breech, with the breech overload applied to the model in the same way as with actual components. Modeling of the fatigue life of the components is based on the fatigue intensity factor concept of Underwood and Parker, a fracture mechanics description of life that accounts for residual stresses, material yield strength and initial defect size. The fatigue life model describes six test conditions in a stress versus life plot with an R2 correlation of 0.94, and shows significantly lower correlation when known variations in yield strength, stress concentration factor, or residual stress are not included in the model input, thus demonstrating the model sensitivity to these variables.

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