Influence of cell opening methods on organic solvent removal during pretreatment in lithium-ion battery recycling

2021 ◽  
pp. 0734242X2110534
Author(s):  
Denis Manuel Werner ◽  
Thomas Mütze ◽  
Urs Alexander Peuker

The use and development of lithium-ion batteries (LIBs) are promoting the technological transformation of individual mobility, consumer electronics and electric energy storage. At their end of life, the complex compounds are disposed by different recycling technologies with defined secondary raw material production. The applied depollution temperatures of the process routes influence not only the recycling efficiency but also the process expenditure, design, medium and costs. Different pretreatment strategies in terms of dismantling depth and depollution temperature are existing. Furthermore, manual and mechanical methods for cell opening are distinguished, which together with the depollution leads to a respective organic solvent evaporation. In this contribution to LIB recycling, the influence of different dismantling depths, achieved by manual cell opening, on the thermal depollution of the LIB cells regarding the mass difference originating by organic solvent evaporation are quantified, in order to determine cell and equipment properties for a safe cell opening. As a result, combinations of thermal depollution and manual cell opening are discussed regarding technical and economic feasibility. The process medium and equipment properties for a safe cell opening are determined. Furthermore, recommendations for future industrial LIB waste management are presented.

2018 ◽  
pp. 104-110
Author(s):  
I. A. Borovoy ◽  
O. V. Danishevskiy ◽  
A. V. Parfenov

The article substantiates the necessity of organizing the control system of modern lithium-ion batteries. Passive and active methods of cell balancing are described. The method of increase of efficiency of modes of accumulation of electric energy by means of the special electronic control device (the intellectual controller) and its further use for power supply of the functional equipment is considered. The structure of the intelligent controller as a part of the autonomous power supply system with the description of its main functional units and purpose is presented. Practical results of application in the intellectual controller of original adaptive control algorithms defining modes of operation of lithium-ion drives depending on various environmental conditions are resulted. The results of the analysis obtained by the results of experimental operation of the battery system, reflecting the qualitative and quantitative advantages of the proposed method.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1091
Author(s):  
Eva Gerold ◽  
Stefan Luidold ◽  
Helmut Antrekowitsch

The consumption of lithium has increased dramatically in recent years. This can be primarily attributed to its use in lithium-ion batteries for the operation of hybrid and electric vehicles. Due to its specific properties, lithium will also continue to be an indispensable key component for rechargeable batteries in the next decades. An average lithium-ion battery contains 5–7% of lithium. These values indicate that used rechargeable batteries are a high-quality raw material for lithium recovery. Currently, the feasibility and reasonability of the hydrometallurgical recycling of lithium from spent lithium-ion batteries is still a field of research. This work is intended to compare the classic method of the precipitation of lithium from synthetic and real pregnant leaching liquors gained from spent lithium-ion batteries with sodium carbonate (state of the art) with alternative precipitation agents such as sodium phosphate and potassium phosphate. Furthermore, the correlation of the obtained product to the used type of phosphate is comprised. In addition, the influence of the process temperature (room temperature to boiling point), as well as the stoichiometric factor of the precipitant, is investigated in order to finally enable a statement about an efficient process, its parameter and the main dependencies.


2021 ◽  
Vol 13 (3) ◽  
pp. 1251
Author(s):  
Yichi Zhang ◽  
Zhiliang Dong ◽  
Sen Liu ◽  
Peixiang Jiang ◽  
Cuizhi Zhang ◽  
...  

As the raw material of lithium-ion batteries, lithium carbonate plays an important role in the development of new energy field. Due to the extremely uneven distribution of lithium resources in the world, the security of supply in countries with less say would be greatly threatened if trade restrictions or other accidents occurred in large-scale exporting countries. It is of great significance to help these countries find new partners based on the existing trade topology. This study uses the link prediction method, based on the perspective of the topological structure of trade networks in various countries and trade rules, and eliminates the influence of large-scale lithium carbonate exporting countries on the lithium carbonate trade of other countries, to find potential lithium carbonate trade links among importing and small-scale exporting countries, and summarizes three trade rules: (1) in potential relationships involving two net importers, a relationship involving either China or the Netherlands is more likely to occur; (2) for all potential relationships, a relationship that actually occurred for more than two years in the period in 2009–2018 is more likely to occur in the future; and (3) potential relationships pairing a net exporter with a net importer are more likely to occur than other country combinations. The results show that over the next five to six years, Denmark and Italy, Netherlands and South Africa, Turkey and USA are most likely to have a lithium carbonate trading relationship, while Slovenia and USA, and Belgium and Thailand are the least likely to trade lithium carbonate. Through this study, we can strengthen the supply security of lithium carbonate resources in international trade, and provide international trade policy recommendations for the governments of importing countries and small-scale exporting countries.


Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2772
Author(s):  
Vishwas Powar ◽  
Rajendra Singh

Plummeting reserves and increasing demand of freshwater resources have culminated into a global water crisis. Desalination is a potential solution to mitigate the freshwater shortage. However, the process of desalination is expensive and energy-intensive. Due to the water-energy-climate nexus, there is an urgent need to provide sustainable low-cost electrical power for desalination that has the lowest impact on climate and related ecosystem challenges. For a large-scale reverse osmosis desalination plant, we have proposed the design and analysis of a photovoltaics and battery-based stand-alone direct current power network. The design methodology focusses on appropriate sizing, optimum tilt and temperature compensation techniques based on 10 years of irradiation data for the Carlsbad Desalination Plant in California, USA. A decision-tree approach is employed for ensuring hourly load-generation balance. The power flow analysis evaluates self-sufficient generation even during cloud cover contingencies. The primary goal of the proposed system is to maximize the utilization of generated photovoltaic power and battery energy storage with minimal conversions and transmission losses. The direct current based topology includes high-voltage transmission, on-the-spot local inversion, situational awareness and cyber security features. Lastly, economic feasibility of the proposed system is carried out for a plant lifetime of 30 years. The variable effect of utility-scale battery storage costs for 16–18 h of operation is studied. Our results show that the proposed design will provide low electricity costs ranging from 3.79 to 6.43 ¢/kWh depending on the debt rate. Without employing the concept of baseload electric power, photovoltaics and battery-based direct current power networks for large-scale desalination plants can achieve tremendous energy savings and cost reduction with negligible carbon footprint, thereby providing affordable water for all.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 259
Author(s):  
Sandra Pavón ◽  
Doreen Kaiser ◽  
Robert Mende ◽  
Martin Bertau

The global market of lithium-ion batteries (LIB) has been growing in recent years, mainly owed to electromobility. The global LIB market is forecasted to amount to $129.3 billion in 2027. Considering the global reserves needed to produce these batteries and their limited lifetime, efficient recycling processes for secondary sources are mandatory. A selective process for Li recycling from LIB black mass is described. Depending on the process parameters Li was recovered almost quantitatively by the COOL-Process making use of the selective leaching properties of supercritical CO2/water. Optimization of this direct carbonization process was carried out by a design of experiments (DOE) using a 33 Box-Behnken design. Optimal reaction conditions were 230 °C, 4 h, and a water:black mass ratio of 90 mL/g, yielding 98.6 ± 0.19 wt.% Li. Almost quantitative yield (99.05 ± 0.64 wt.%), yet at the expense of higher energy consumption, was obtained with 230 °C, 4 h, and a water:black mass ratio of 120 mL/g. Mainly Li and Al were mobilized, which allows for selectively precipitating Li2CO3 in battery grade-quality (>99.8 wt.%) without the need for further refining. Valuable metals, such as Co, Cu, Fe, Ni, and Mn, remained in the solid residue (97.7 wt.%), from where they are recovered by established processes. Housing materials were separated mechanically, thus recycling LIB without residues. This holistic zero waste-approach allows for recovering the critical raw material Li from both primary and secondary sources.


2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Ramhari Poudyal ◽  
Pavel Loskot ◽  
Ranjan Parajuli

AbstractThis study investigates the techno-economic feasibility of installing a 3-kilowatt-peak (kWp) photovoltaic (PV) system in Kathmandu, Nepal. The study also analyses the importance of scaling up the share of solar energy to contribute to the country's overall energy generation mix. The technical viability of the designed PV system is assessed using PVsyst and Meteonorm simulation software. The performance indicators adopted in our study are the electric energy output, performance ratio, and the economic returns including the levelised cost and the net present value of energy production. The key parameters used in simulations are site-specific meteorological data, solar irradiance, PV capacity factor, and the price of electricity. The achieved PV system efficiency and the performance ratio are 17% and 84%, respectively. The demand–supply gap has been estimated assuming the load profile of a typical household in Kathmandu under the enhanced use of electric appliances. Our results show that the 3-kWp PV system can generate 100% of electricity consumed by a typical residential household in Kathmandu. The calculated levelised cost of energy for the PV system considered is 0.06 $/kWh, and the corresponding rate of investment is 87%. The payback period is estimated to be 8.6 years. The installation of the designed solar PV system could save 10.33 tons of CO2 emission over its lifetime. Overall, the PV systems with 3 kWp capacity appear to be a viable solution to secure a sufficient amount of electricity for most households in Kathmandu city.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 723
Author(s):  
Saurabh Saxena ◽  
Darius Roman ◽  
Valentin Robu ◽  
David Flynn ◽  
Michael Pecht

Lithium-ion batteries power numerous systems from consumer electronics to electric vehicles, and thus undergo qualification testing for degradation assessment prior to deployment. Qualification testing involves repeated charge–discharge operation of the batteries, which can take more than three months if subjected to 500 cycles at a C-rate of 0.5C. Accelerated degradation testing can be used to reduce extensive test time, but its application requires a careful selection of stress factors. To address this challenge, this study identifies and ranks stress factors in terms of their effects on battery degradation (capacity fade) using half-fractional design of experiments and machine learning. Two case studies are presented involving 96 lithium-ion batteries from two different manufacturers, tested under five different stress factors. Results show that neither the individual (main) effects nor the two-way interaction effects of charge C-rate and depth of discharge rank in the top three significant stress factors for the capacity fade in lithium-ion batteries, while temperature in the form of either individual or interaction effect provides the maximum acceleration.


2000 ◽  
Vol 15 (1) ◽  
pp. 2-8 ◽  
Author(s):  
N.C. Wagner ◽  
S. Ramaswamy ◽  
U. Tschirner

AbstractA pre-economic feasibility study was undertaken to determine the potential of cereal straw for industrial utilization in Minnesota. Specifically, utilizing straw for pulp and paper manufacture was of interest. The availability of cereal straw fiber supplies at various locations across the state of Minnesota, along with pre-processing issues such as transportation, harvesting, handling, and storage, are discussed and priced. The greatest economic advantage of straw for industrial use appears to be the low cost of the raw material compared to traditional raw materials. This also provides an excellent opportunity for additional income for farmers. The methodology and information provided here should be helpful in evaluating the feasibility of utilizing straw for other industrial purposes in other parts of the world. However, in some Third World countries, long-standing on-farm, traditional uses of cereal straws for fuel, fiber, and animal feed may limit their availability for industrial utilization.


2014 ◽  
Vol 70 (a1) ◽  
pp. C365-C365
Author(s):  
Tina Nestler ◽  
William Förster ◽  
Stefan Braun ◽  
Wolfram Münchgesang ◽  
Falk Meutzner ◽  
...  

Energy conversion and storage has become the main challenge to satisfy the growing demand for renewable energy solutions as well as mobile applications. Nowadays, several technologies exist for the conversion of electric energy into e. g. heat, light and motion or vice versa. Among a large variety of storage concepts, the conversion of electrical in chemical energy is of great relevance in particular for location-independent use. Main factors that still limit the use of electrochemical cells are the volumetric and gravimetric energy density, cyclability as well as safety. The concept for a new thin-film rechargeable battery that possibly improves these properties is presented. In contrast to the widespread lithium-ion technology, the discussed battery is based on the redox reaction of multivalent Al-ions and their migration through solid electrolytes. The ion conduction and insertion processes in the crystalline materials of the suggested cell are discussed under a crystallographic point of view to identify suitable electrode and separator materials. A multilayer-stack of all-solid-state batteries is synthesized by pulsed laser deposition and investigated in situ, i. e. during charge and discharge, by X-ray reflection and diffraction methods. The correlation between crystal structure, morphology and electrical performance is investigated in order to characterize the ion diffusion and insertion process.


2021 ◽  
Vol 10 (10) ◽  
pp. e28101018564
Author(s):  
Igor Nonato Almeida Pereira ◽  
Newton Paulo de Souza Falcão ◽  
Consuelo Alves da Frota

The replacement of conventional materials used in hot asphalt mixtures with others of good technique and lower cost and environmental impact has motivated research in this area of knowledge in recent decades. The researches should be expanded in the scope of engineering, given that it contributes considerably to the transformation of spaces and raw material. In this context, thermoelectric ashes, which are residues from the production of electric energy, appear as an alternative to replace the stone powder input which contributes negatively to the environment considering that it comes from the blasting of rocks. This work aims to compare the cost of producing traditional asphalt concrete (reference) to asphalt compositions containing 5,15% of alternative material characterized by stone dust. There was a saving of R$ 0.21 per ton of AC machining, consisting of thermoelectric ash as a partial substitute (5.15%) for stone powder, which represents significant savings in a practical context.


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