scholarly journals Biokomposit Limbah Plastik Polypropylene Berpenguat Serat Lidah Mertua: Proses Ekstraksi dan Kekuatan Mekanis

Jurnal METTEK ◽  
2019 ◽  
Vol 5 (2) ◽  
pp. 128
Author(s):  
I Putu Lokantara ◽  
Ngakan Putu Gede Suardana

Tujuan dari penelitian ini adalah untuk menentukan kekuatan tarik dan kekuatan bending biokomposit limbah plastik polypropylene berpenguat serat lidah mertua. Lidah mertua yang digunakan adalah lidah mertua yang pinggirannya daunnya kuning dengan usia yang seragam. Daun lidah mertua direndam dengan metode water retting selama 7 hari dan proses ekstraksi serat dilakukan secara manual. Polypropylene daur ulang yang digunakan berasal dari limbah plastik minuman gelas. Perlakuan kimia serat lidah mertua dengan konsentrasi 5% NaOH dan waktu perendaman 2 jam. Komposit dicetak dengan menggunakan press panas dengan suhu 200oC dan waktu penahanan 2 jam. Komposit dilakukan pengujian tarik dengan menggunakan ASTM D-570 dan uji bending dengan ASTM 790-03. Hasil uji tarik menunjukkan bahwa kekuatan tarik tertinggi pada fraksi volume 35% sebesar 71,606 MPa. Kekuatan tarik meningkat sebesar 28,9% dari fraksi volume 25% ke fraksi volume 35%.  Hasil uji bending menunjukkan bahwa kekuatan bending tertinggi pada fraksi volume 35% sebesar 74,55 MPa. Kekuatan bending meningkat sebesar 22,9% dari fraksi volume 25% ke fraksi volume 35%. Dengan pengamatan foto mikro SEM, ikatan adhesi antara serat dan matrik terjadi dengan baik pada fraksi volume 35%.      The purpose of this study was to determine the tensile strength and bending strength of lidah mertua fiber reinforced polypropylene. Lidah mertua is used whose leaf margins are yellow with a uniform age. Lidah mertua leaves were soaked by water retting method for 7 days. Fiber is extracted manually by hand. Recycled polypropylene used comes from glass beverage plastic waste. The chemical treatment of lidah mertua fibers 5% NaOH and a soaking time of 2 hours. Composites are molded using a hot press with a temperature of 200oC and a holding time of 2 hours. Composite tensile testing was carried out using ASTM D-570 and bending test with ASTM 790-03. Tensile test results showed that the highest tensile strength at 35% volume fraction was 71,606 MPa. Tensile strength increased by 28.9% from 25% volume fraction to 35% volume fraction. Bending test results showed that the highest bending strength at 35% volume fraction was 74.55 MPa. The bending strength increased by 22.9% from the 25% volume fraction to the 35% volume fraction. By observing SEM micro photographs, the bond between the fiber and the matrix occurs well at 35% volume fraction

2015 ◽  
Vol 5 (1) ◽  
Author(s):  
S. Sujita ◽  
S. Gunawan Hadi

Polyester, epoxy and polyurethane composites are widely used for the matrix. The use of composite materials in the manufacturing industry as well as many studies of composites by utilizing plastic powder and the lack of studies directly comparing the tensile strength and bending properties of composite plastic powder to the treatment of the same fiber. The purpose of this study was to determine the tensile and bending strength of the composite material of polyester, epoxy, and polyurethane with reinforcing plastic powder by varying the volume fraction. In this study, the material used is plastic powder, with a size of 8 mm and the preparation of chopped random fibers, with a fiber volume fraction (0% / 100%, 5% / 95%, 10% / 90%, 20% / 80%, 30 % / 70%, 40% / 60, 50% / 50%, 60% / 40%, and 70% / 30%), using polyester resin, epoxy, and polyurethane as matriknya. Comparison of epoxy resin and polyurethane that is one to one, while for polyester using the catalyst of 2%. Tensile testing with ASTM D 3039, and bending test were conducted with ASTM D 790. The results of tensile testing tensile strength values obtained by variation of the highest volume fraction of 0% is owned by a composite plastic powder with 100% polyester resin with a value of 35.22 MPa, followed by a variation of the volume fraction of the composite with 0% plastic powder with 100% epoxy resin with the strength values pull of 6.40 MPa. While bending test results obtained the highest bending strength values held by the variation of volume fraction of the composite 0% plastic powder with 100% polyester resin with a value of 66.985 MPa, then successively followed by the composite with the highest volume fraction variation possessed by 30% of composite powders plastic with 70% epoxy resin with a value of 42.078 MPa bending strength, for a volume fraction of 50% variation of plastic powder with 50% polyurethane resin to obtain the highest value of bending strength of 6.963 MPa.


2021 ◽  
Vol 7 (1) ◽  
pp. 085-090
Author(s):  
Sujita Darmo Darmo ◽  
Rudy Sutanto Sutanto

Fibrous composite materials continue to be researched and developed with the long-term goal of becoming an alternative to metal substitutes. Due to the nature of the fiber reinforced composite material, its high tensile strength, and low density compared to metal. In general, the composition of the composite consists of reinforcing fibers and a matrix as the binding material. The potential of natural fibers as a reinforcing composite material is still being developed and investigated. The research that has been done aims to determine the characteristics of the tensile strength of the composite strengthened with Hibiscus tiliaceust bark powder (HTBP) with alkaline NaOH and KOH treatment. The reinforcing material used is HTBP and the matrix is polyester resin, with volume fraction of 5%, 10% and 20% with an alkaline treatment of 5% NaOH and 5% KOH with immersion for 2 hours, 4 hours, 6 hours and 8 hours. Tensile testing specimens and procedures refer to ASTM D3039 standard. The results of this study showed the highest tensile strength of 34.96 MPa in the alkaline treatment of 5% KOH, soaking time of 8 hours with a volume fraction of 10% and the lowest tensile strength of 21.96 MPa of 5% KOH alkaline treatment, soaking time of 6 hours with a volume fraction of 20%. .with 10% volume fraction of 34.96 MPa and the lowest tensile strength was 5% KOH alkaline treatment at 6 hours immersion with 20% volume fraction.


Author(s):  
Rizal Hanifi ◽  
Gebyar Dewangga ◽  
Kardiman Kasiadi ◽  
Eri Widianto

Research has been carried out on the analysis of mechanical properties and simulation of composite failure of oil palm midrib fiber polypropylene matrix as car bumpers. This research is expected to provide information on the results of testing the mechanical properties and physical properties and to find out the results of failure simulation in stress analysis based on static test using Inventor Professional 2015 software. Composite boards are made using the hot press method with three variations volume fraction is 20% fiber: 80% matrix, 30% fiber: 70% matrix and 40% fiber: 60% matrix. Characterization of composite physical properties in the form of density, swelling, and water uptake while mechanical properties in the form of tensile testing. Composite physical test results showed that composites made according to JIS A5908 (2003) composite tensile test results showed that the maximum tensile strength obtained at the volume fraction of 40% fiber: 60% matrix with a value of 21.106 MPa, followed by a decrease in tensile strength in volume fraction 30% fiber: 70% matrix and 20% fiber: 80% matrix. Increased tensile strength due to direct orientation of fibers and the addition of fiber composition. Composites are still worth making bumper because the value of tensile strength is no less than the standard bumper which is 8,09 MPa. Next, failure simulation results based on a static test uses three variations of speed, namely 60 km/hr, 80 km/hr and 100 km/hr. The failure simulation results based on the static test of the three speed variations show the value of the von misses stress below the yield strength of the material, then the displacement value that occurs is small and the value of the safety factor produced is above one. From the results of the analysis of composite testing, it shows that the composite has the potential to be a car bumper material.Telah dilakukan penelitian tentang analisis sifat mekanik dan simulasi kegagalan komposit serat pelepah kelapa sawit matriks polypropylene sebagai bumper mobil. Penelitian ini diharapkan dapat memberi informasi hasil pengujian sifat mekanik dan sifat fisis serta mengetahui hasil simulasi kegagalan dalam stress analysis berdasarkan static test menggunakan software Inventor Professional 2015. Papan komposit dibuat menggunakan metode hot press dengan tiga variasi fraksi volume yaitu 20% serat: 80% matriks, 30% serat: 70% matriks dan 40% serat: 60% matriks. Karakterisasi sifat fisis komposit berupa densitas, swelling, dan serapan air sedangkan sifat mekanik berupa pengujian tarik. Hasil pengujian fisis komposit menunjukkan bahwa komposit yang dibuat sesuai dengan klasifikasi JIS A5908. Hasil pengujian tarik komposit menunjukkan bahwa nilai kekuatan tarik maksimal yang paling besar diperoleh pada fraksi volume 40% serat: 60% matriks dengan nilai 21,106 MPa, diikuti penurunan kekuatan tarik pada fraksi volume 30% serat: 70% matriks dan 20% serat: 80% matriks. Meningkatnya kekuatan tarik dikarenakan orientasi serat searah dan penambahan komposisi serat. Komposit masih layak dibuat bumper karena nilai kekuatan tariknya tidak kurang dari standar bumper yaitu 8,09 MPa. Selanjunya, hasil simulasi kegagalan berdasarkan static test menggunakan tiga variasi kecepatan yaitu 60 km/jam, 80 km/jam dan 100 km/jam. Hasil simulasi kegagalan berdasarkan static test dari ketiga variasi kecepatan tersebut menunjukkan nilai von misses stress dibawah nilai yield strength yang dimiliki material, kemudian nilai displacement yang terjadi kecil serta nilai safety factor yang dihasilkan yaitu di atas satu. Dari hasil analisis pengujian komposit tersebut menunjukkan bahwa komposit berpotensi sebagai material bumper mobil


2011 ◽  
Vol 1 (1) ◽  
Author(s):  
Nasmi Herlina Sari ◽  
S. Sinarep

The development of composite materials in the field of engineering is increasingly being used. This is because of its properties are superior compared to conventional materials, as the ratio between strength and density are quite high, stiff, the manufacturing process is very simple and resistant to corrosion and fatigue loads. The purpose of this study was to determine the effect the addition of nylon fibers with Epoxy Matrix on the increase in bending strength of epoxy composites.  The objected of this study was the composite of nylon fiber, which is cut 12 mm nylon fiber with epoxy resin as a fastening material. Before performing an experiment testing the tensile fibers has done and known to the stress of 461.22 MPa. There are 3 variations of volume fraction In this experiment, those are volume fraction of 40%, 50%  and  60%, with 3 variation each.  Method in the manufacture of specimens with the way the mould press. Tools to test the specimen is bending test machine (servopulser). Specimens using a standard test of ASTM C 393-94. Bending test results showed that the nylon fiber composite with fiber volume fraction 40% stress of 787.16 MPa, modulus of elasticity of 1.06 GPa, volume fraction of 50% the stress of 902.01 MPa, modulus of elasticity of 1.08 GPa, and for 60% volume fraction of the stress of 950.02 MPa, modulus of elasticity of 0.99 GPa.


JTAM ROTARY ◽  
2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Holy Ramagisandy ◽  
Rudi Siswanto

Plastik is a material which has difficult to decompose. Therefore, the utilization of waste into useful material is important to do. This study aims to identify the tensile strength, bending, and macro structure of recycled PET, HDPE, and PET + HDPE plastik waste mixtures and recommendations for plastik products that fit the characteristics of these plastik types. PET and HDPE plastik waste is melted with oil and reprinted into tensile and bending test samples in accordance with predetermined variations, and then the results of the fracture are analyzed in a macro structure. Based on tensile testing, the tensile strength test results have the highest stress and strain values obtained in the mixture of 40% + HDPE 60% (B2) used oil specimens of 10.58 MPa and strain values of 11.98%. The results of bending strength testing which has the highest bending stress value and maximum load value are obtained in plastik mixture specimens with 30% used oil mixture + 70% HDPE (B1) of 11.58 MPa and for maximum load values of 43.33 KN. Testing the tensile strength and bending strength of the type of plastik mixture Oil and HDPE + PET (50%: 50%), the results obtained can still not be recommended to be used as a paving block product because the value of stress, strain, bending stress, and the maximum load is still relatively low, namely for the tensile test the highest variation of stress value is 5.21 MPa, the highest variation of strain value is 5.23%, the maximum load value is 10 KN, and the highest variation of bending stress value is 40% + 60% by 4.01 MPa.


2012 ◽  
Vol 627 ◽  
pp. 715-721
Author(s):  
Li Ying Wu ◽  
Fu Jun Xu ◽  
Peng Wei Zhao ◽  
Yi Ping Qiu

Polylactic Acid (PLA) and raw Wheat Straw (WS) were used to fabricate WS/PLA green composites. By hot-press process, WS/PLA composites with different WS volume fractions (20% and 30%) were obtained. The experimental results showed that when the WS volume fraction was 20%, the composites had a tensile strength of 23.68MPa and modulus of 1.47GPa; bending strength of 64.13MPa and modulus of 1.44GPa. When the WS volume fraction increased to 30%, the tensile strength and modulus enhanced by 45.18% and 35.37% respectively; bending strength and modulus increased by 15.80% and 25.69%. It was indicated that PLA can be successfully reinforced by WS at certain volume fractions.


2020 ◽  
Vol 39 (13-14) ◽  
pp. 487-498
Author(s):  
Mahmoud Mohamed ◽  
Siddhartha Brahma ◽  
Haibin Ning ◽  
Selvum Pillay

The undesired residual stresses in fiber reinforced polymer composites are developed during their manufacturing processes due to the thermal and chemical shrinkage of the polymer matrix, which negatively affect the performance of the composites. Applying tensile stress to the reinforcement fibers during the curing of the matrix can reduce or eliminate the undesired residual stresses. Furthermore, the undesired tensile residual stress within the matrix can be replaced with beneficial compressive residual stress which can improve the mechanical properties of the composites. In this study, theoretical stress analysis was performed in order to determine the value of the optimum compressive residual stress that is associated with the highest tensile strength. This value was determined based on the tensile testing result of prestressed composites with a 40% fiber volume fraction. For the composites with different fiber volume fractions, a new approach was introduced to estimate the optimum fiber prestressing level which generates the optimum compressive residual stress within the matrix and consequently, the highest tensile strength can be achieved. In order to validate this approach experimentally, prestressed composites with 25 and 30% fiber volume fraction were prepared by applying the estimated optimum fiber prestressing levels during curing of matrix and tensile testing was performed. The result of the stress analysis showed that the value of the optimum compressive residual stress corresponding to the highest tensile strength is 2.5 MPa approximately. The tensile testing results confirmed the validity of the new approach in estimating the optimum fiber prestressing level for the composites with different fiber volume fractions. For both prestressed composites with 25 and 30% fiber volume fraction, the highest tensile strength was achieved when the theoretically estimated optimum fiber prestressing level was applied to the fibers during the curing of the matrix.


Author(s):  
Akhmad Syarief ◽  
Akhmad Yafie

Bemban (Donax Canniformis) is a plant similar to rattan, the stem produces fiber woven material. This plant has other names bamban, bumban, bomban, and so forth. Composites are a new type of material combined with two or more ingredients and have different properties with each other both physical properties and chemical properties. From the research of this hybrid composite stem rod, it is known in the specimens of impact test of volume fraction 60% bemban (Energy Absorption 21,11 J and Impact Price 0,0332 J / mm²) has the most optimum ductility than volume fraction 40% Energy Absorption 20.62 J and Impact Price 0.0324 J / mm²) and 50% bemban bemban (Energy Absorption 20,96 J and Impact Price 0.0330 J / mm²). In bending test specimens, the volume fraction of 60% bemban stem (Bending Strength 0.45 MPa) has the most optimum ductility properties compared to the volume fraction of 40% bemban rod (Bending Strength 0.63 MPa) and 50% bemban (Bending Strength 0.72 MPa). In tensile specimens fraction volume of 60% bemban rod (Tensile Strength 0.00449 MPa) has the most optimum ductility properties compared to volume fraction of 40% bemban rod (Tensile Strength 0.00224 MPa) and 50% bemban rod (Pull Strength 0.00284 MPa).


2016 ◽  
Vol 6 (1) ◽  
Author(s):  
Agus Budiman ◽  
Sugiman Sugiman

This paper presents the effect of volume fraction of rice husks on the mechanical properties of bamboo fiber/unsaturated polyester composites. The composite specimens were made from bamboo fiber with fixed volume fraction of 40% and rice husk particle as filler with volume fractions varied 0%, 10%, 20% and 30%. Matrix used was unsaturated polyester resin. Bamboo fibers and rice husk were surface treated using alkali solution 4% (by weight) for 2 hours. The manufacturing process of composite was using hand layup method. The specimens were tested in tension, bending and in impact loading. The results show that the addition of rice husk particles up to volume fraction of 20% does not result in a decrease of tensile strength, but after a volume fraction of 20%, the tensile strength tends to decrease. In bending test, the rice husk volume fraction up to 20% increase the bending strength, but after that then it tends to decrease. However the bending modulus seems unaffected by the volume fraction of rice husk. Similar to the bending modulus, the impact strength is not significantly affected by the volume fraction of rice husk.


2019 ◽  
Vol 19 (1) ◽  
pp. 9-14
Author(s):  
Andromeda Dwi Laksono ◽  
Ika Ismail ◽  
Cahyaningtyas Ratna Ningrum

[ID] Sebagai alternatif sumber energi konvensional, energi angin merupakan salah satu energi alternatif yang banyak dikembangkan. Pemanfaatan energi ini tidak lepas dari alat pengonversinya, kincir angin. Salah satu komponen kincir angin yang cukup penting adalah bilah. Bilah sering mengalami masalah berupa pengikisan pada bagian permukaannya akibat benturan dengan oleh partikel yang terbawa oleh angin yang dapat mengakibatkan fungsi bilah tidak optimal. Sehingga, dibutuhkan material pengganti yang lebih kuat tetapi ringan, yakni komposit. Komposit yang digunakan adalah komposit serat alam (serat Melaleuca leucadendra-poliester). Dalam penelitian ini akan dianalisa pengaruh fraksi volume serat berbentuk serutan terhadap kekuatan tarik, kelenturan dan ketangguhan. Pembuatan komposit serat alam Kayu Galam (Melaleuca leucadendra)-poliester dengan cara mencampurkan resin, katalis dan serat Kayu Galam yang berbentuk serutan kemudian dicetak didalam cetakan yang telah dilapisi alumunium foil. Sampel kemudian dilakukan pengujian kekuatan tarik dengan standar ASTM D 638, pengujian tekuk dengan standar ASTM D 790 serta pengujian impak dengan standar ASTM D 6110. Metode yang digunakan dalam pembuatan adalah metode hand lay-up. Hasil dari penelitian ini adalah nilai optimum yang dicapai yaitu 70% serat pada semua uji mekanik. Didapatkan nilai kekuatan tarik berada sebesar 13,07 MPa, kekuatan tekuk optimum 36,8 MPa dan nilai optimum dari kekuatan impak sebesar 590,39 MPa. [EN] As an alternative to conventional energy sources, wind energy is one of the many alternative energies that have been developed. The utilization of this energy is inseparable from its conversion tool, windmills. One component of the windmill that is quite important is the blade. Blades often experience problems in the form of erosion on the surface due to collisions by particles carried by the wind which can cause the blade function to be not optimal. So, it takes a replacement material that is stronger but lighter, namely composite. The composites used were natural fiber composites (Melaleuca leucadendra-polyester fibers). In this study, the effect of the volume fraction of fiber in the form of shavings on tensile strength, flexibility, and toughness will be investigated. The making of natural fiber composites of Galam Wood (Melaleuca leucadendra) -polyester by mixing resin, catalyst, and Galam Wood fiber in the form of shavings is then printed in a mold that has been coated with aluminum foil. Samples were then tested for tensile strength with ASTM D 638 standard, bending test with ASTM D 790 standard and impact testing under ASTM D 6110 standard. The method used in manufacturing was the hand lay-up method. The result of this study is the optimum value achieved is 70% fiber in all mechanical tests. Obtained tensile strength values of 13.07 MPa, the optimum bending strength of 36.8 MPa and the optimum value of impact strength of 590.39 MPa.  


Sign in / Sign up

Export Citation Format

Share Document