scholarly journals Investigation of the Effect of Operational Factors on Conveyor Belt Mechanical Properties

2020 ◽  
Vol 10 (12) ◽  
pp. 4201
Author(s):  
Anna Rudawska ◽  
Radovan Madleňák ◽  
Lucia Madleňáková ◽  
Paweł Droździel

This paper aims to present the effect of specific operational factors (temperature and humidity) on the selected mechanical properties of a conveyor belt. The tests were conducted in a climatic chamber, simulating the effect of both minus and plus temperatures −30 °C to 80 °C (243 K to 353 K) at specific humidity, and in a thermal shock chamber where a varying number of ageing cycles was applied for a specific range of thermal shocks. Six different tests in the climatic chamber and four different tests in a thermal shock chamber were conducted. The results of the climatic chamber tests demonstrate that many strength parameters have undesired values at a temperature of 10 °C (283 K) and 80 °C (353 K) at a relative humidity of 80%. Interestingly, the results revealed that tensile strength, tensile modulus and yield strength are higher at below 0 °C temperature than at above 0 °C temperature. For example, comparing the temperature −30 °C (243 K) and +30 °C (303 K) obtained a difference of tensile modulus of nearly 10%, and comparing the temperature −30 °C (243 K) and +10 °C (283 K) the differences were 22%.


2020 ◽  
Author(s):  
Li Yu ◽  
Hai-wang PENG ◽  
Yu Zhang ◽  
GuoWei Li

Abstract To study the influence of thermal shock caused by water cooling on the physical and mechanical properties of high-temperature granite, granite was subjected to an increasing number of high-temperature (300℃) water-cooling and thermal shock treatment cycles, and static mechanical experiments were carried out on the treated granite. The results support the following conclusions: (1) Thermal shock causes an increase in the number and size of the pores and cracks within the granite; thus, its volume expands, density decreases, water absorption rate increases, and P-wave velocity decreases. (2) With an increase in the number of thermal shocks, both the compressive strength and tensile strength of the granite decrease, and there is a linear relationship between the compressive strength and tensile strength. With the corresponding fitting formula, the change in the strength of the granite can be accurately predicted. (3) With an increase in the number of thermal shocks, the plasticity of the granite increases and its resistance to deformation weakens, which is manifested as a decrease in both the compressive modulus and tensile modulus of the granite. After 15 cycles of thermal shock, the compressive elastic modulus and tensile modulus of the granite decreased by 25.18% and 46.76%, respectively. (4) The m and s values of the damaged granite were calculated based on the Hoek-Brown empirical criterion, and it was found that both of these parameters decrease with the increase in the number of thermal shocks. The calculation results can provide a reference for engineering rock mass failure.Clinical trial registration



Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5439
Author(s):  
Anna Rudawska

The objective of this paper is to analyze the effects of hygrothermal exposure on the mechanical properties of epoxy compounds modified with calcium carbonate or carbon fillers. In addition, comparative tests were carried out with the same parameters as hygrothermal exposure, but the epoxy compounds were additionally exposed to thermal shocks. The analysis used cylindrical specimens produced from two different epoxy compounds. The specimens were fabricated from compounds of epoxy resins, based on Bisphenol A (one mixture modified, one unmodified) and a polyamide curing agent. Some of the epoxy compounds were modified with calcium carbonate (CaCO3). The remainder were modified with activated carbon (C). Each modifying agent, or filler, was added at a rate of 1 g, 2 g, or 3 g per 100 g of epoxy resin. The effect of the hygrothermal exposure (82 °C temperature and 95% RH humidity) was examined. The effects of thermal shocks, achieved by cycling between 82 °C and −40 °C, on selected mechanical properties of the filler-modified epoxy compounds were investigated. Strength tests were carried out on the cured epoxy compound specimens to determine the shear strength, compression modulus, and compressive strain. The analysis of the results led to the conclusion that the type of tested epoxy compounds and the quantity and type of filler determine the effects of climate chamber aging and thermal shock chamber processing on the compressive strength for the tested epoxy compounds. The different filler quantities, 1–3 g of calcium carbonate (CaCO3) or activated carbon (C), determined the strength parameters, with results varying from the reference compounds and the compounds exposure in the climate chamber and thermal shock chamber. The epoxy compounds which contained unmodified epoxy resin achieved a higher strength performance than the epoxy compounds made with modified epoxy resin. In most instances, the epoxy compounds modified with CaCO3 had a higher compressive strength than the epoxy compounds modified with C (activated carbon).



2021 ◽  
Vol 9 (1) ◽  
Author(s):  
Li Yu ◽  
Hai-Wang Peng ◽  
Yu Zhang ◽  
Guo-wei Li

AbstractTo study the influence of thermal shock caused by water-cooling on the physical and mechanical properties of high-temperature granite, granite was subjected to an increasing number of high-temperature (300 °C) water-cooling and thermal shock treatment cycles, and static mechanical experiments were carried out on the treated granite. The results support the following conclusions: (1) thermal shock causes an increase in the number and size of the pores and cracks within the granite; thus, its volume expands, density decreases, water absorption rate increases, and P-wave velocity decreases. (2) With an increase in the number of thermal shocks, both the compressive strength and tensile strength of the granite decrease, and there is a linear relationship between the compressive strength and tensile strength. (3) With an increase in the number of thermal shocks, the plasticity of the granite increases and its resistance to deformation weakens, which is manifested as a decrease in both the compressive modulus and tensile modulus of the granite. After 15 cycles of thermal shock, the compressive elastic modulus and tensile modulus of the granite decreased by 25.18% and 46.76%, respectively. (4) The m and s values of the damaged granite were calculated based on the Hoek–Brown empirical criterion, and it was found that both of these parameters decrease with the increase in the number of thermal shocks. The calculation results can provide a reference for engineering rock mass failure.



2013 ◽  
Vol 211 ◽  
pp. 77-82
Author(s):  
Izabela Pikos ◽  
Andrzej Kiełbus ◽  
Janusz Adamiec

The Elektron 21 is a commercial magnesium alloy containing Zn, Nd, Gd and Zr. The addition of rare earth elements improve its mechanical properties at elevated temperatures, what contribute to widen the range of applications. Constructions working at elevated temperatures can be exposed to its rapid changes. The purpose of present paper is to present results of study on reaction of Elektron 21 on applied thermal shock. As-cast material was heat treated according to four different variations. Afterwards, five cycles of thermal shocks, consisted of heating to 200°C (service temperature) and rapid cooling in water, have been applied. After heat treatment and each cycle of thermal shock the hardness and microstructure have been studied. The investigated material revealed satisfactory resistant to thermal shock, regardless of applied various heat treatment.



2014 ◽  
Vol 1025-1026 ◽  
pp. 215-220 ◽  
Author(s):  
Sasirada Weerasunthorn ◽  
Pranut Potiyaraj

Fumed silica particles (SiO2) were directly added into poly (butylene succinate) (PBS) by melt mixing process. The effects of amount of fumed silica particles on mechanical properties of PBS/fumed silica composites, those are tensile strength, tensile modulus, impact strength as well as flexural strength, were investigated. It was found that the mechanical properties decreased with increasing fumed silica loading (0-3 wt%). In order to increase polymer-filler interaction, fumed silica was treated with 3-glycidyloxypropyl trimethoxysilane (GPMS), and its structure was analyzed by FT-IR spectrophotometry. The PBS/modified was found to possess better tensile strength, tensile modulus, impact strength and flexural strength that those of PBS/fumed silica composites.



Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 698
Author(s):  
Selin Sökmen ◽  
Katja Oßwald ◽  
Katrin Reincke ◽  
Sybill Ilisch

High compatibility and good rubber–filler interactions are required in order to obtain high quality products. Rubber–filler and filler–filler interactions can be influenced by various material factors, such as the presence of processing aids. Although different processing aids, especially the plasticizers, and their effects on compatibility have been investigated in the literature, their influence on rubber–filler interactions in highly active filler reinforced mixtures is not explicit and has not been investigated in depth. For this purpose, the influence of treated distillate aromatic extract (TDAE) oil content and its addition time on interactions between silica and rubber chains were investigated in this study. Rubber–filler and filler–filler interactions of uncured and cured silica-filled SBR/BR blends were characterized by using rubber layer L concept and dynamic mechanical analysis, whereas mechanical properties were studied by tensile test and Shore A hardness. Five parts per hundred rubber (phr) TDAE addition at 0, 1.5, and 3 min of mixing were characterized to investigate the influence of TDAE addition time on rubber–filler interactions. It was observed that addition time of TDAE can influence the development of bounded rubber structure and the interfacial interactions, especially at short time of mixing, less than 5 min. Oil addition with silica at 1.5 min of mixing resulted in fast rubber layer development and a small reduction in storage shear modulus of uncured blends. The influence of oil content on rubber–filler and filler–filler interactions were investigated for the binary blends without oil, with 5 and 20 phr TDAE content. The addition of 5 phr oil resulted in a slight increase in rubber layer and 0.05 MPa reduction in Payne effect of uncured blends. The storage tensile modulus of vulcanizates at small strains decreased from 13.97 to 8.28 MPa after oil addition. Twenty parts per hundred rubber (phr) oil addition to binary blends caused rubber layer L to decrease from 0.45 to 0.42. The storage tensile modulus of the vulcanizates and its reduction with higher amplitudes were incontrovertibly high among the vulcanizates with lower oil content, which were 13.57 and 4.49 MPa, respectively. When any consequential change in mechanical properties of styrene–butadiene rubber (SBR)/butadiene rubber (BR) blends could not be observed at different TDAE addition time, increasing amount of oil in blends enhanced elongation at break, and decreased Shore A hardness and tensile strength.



2021 ◽  
Vol 56 (15) ◽  
pp. 9196-9208
Author(s):  
Piotr Borysiuk ◽  
Piotr Boruszewski ◽  
Radosław Auriga ◽  
Leszek Danecki ◽  
Alicja Auriga ◽  
...  

AbstractIn this study, wood plastic composites (WPC) made of poly(lactic acid) PLA and a bark-filler were manufactured. Two degrees of bark comminution (10–35 mesh and over 35 mesh) and varied content of bark (40, 50 and 60%) were investigated. The studied panels were compared with analogically manufactured HDPE boards. The manufacture of composites involved two stages: at first, WPC granules with the appropriate formulation were produced using the extruder (temperatures in individual extruder sections were 170–180 °C) and crushing using a hammer mill after cooling the extruded composite; secondly, the obtained granulate was used to produce boards with nominal dimensions of 300 × 300 × 2.5 mm3 by flat pressing in a mold, using a single daylight press at a temperature 200 °C. The study proved that comminuted bark can be applied as a filler in PLA composites. However, an increase in bark content decreased mechanical properties (MOR, MOE) and deteriorated humidity resistance (high TS and WA) of the panels. Along with the increase in bark content, an increase in the contact angle of the composite surfaces and a decrease in the total surface energy were noted. It was also found that PLA composites have higher strength parameters and lower moisture resistance compared to HDPE composites with the same bark content. Graphical abstract



2020 ◽  
Vol 35 (1) ◽  
pp. 61-70
Author(s):  
Na Young Park ◽  
Young Chan Ko ◽  
Lili Melani ◽  
Hyoung Jin Kim

AbstractFor the mechanical properties of paper, tensile testing has been widely used. Among the tensile properties, the tensile stiffness has been used to determine the softness of low-density paper. The lower tensile stiffness, the greater softness of paper. Because the elastic region may not be clearly defined in a load-elongation curve, it is suggested to use the tensile modulus which is defined as the slope between the two points in the curve. The two points which provide the best correlation with subjective softness evaluation should be selected. Low-density paper has a much lower tensile strength, but much larger elongation at the break. It undergoes a continuous structural change during mechanical testing. The degree of the structural change should depend on tensile conditions such as the sample size, the gauge length, and the rate of elongation. For low-density paper, the tensile modulus and the tensile strength should be independent of each other. The structure efficiency factor (SEF) is defined as a ratio of the tensile strength to the tensile modulus and it may be used a guideline in developing superior low-density paper products.



2021 ◽  
Vol 30 ◽  
pp. 263498332110074
Author(s):  
Henry C Obasi ◽  
Uchechi C Mark ◽  
Udochukwu Mark

Conventional inorganic fillers are widely used as fillers for polymer-based composites. Though, their processing difficulties and cost have demanded the quest for credible alternatives of organic origin like coconut shell fillers. Dried shells of coconut were burnt, ground, and sifted to sizes of 63, 150, 300, and 425 µm. The ground coconut shell particles (CSP) were used as a filler to prepare polypropylene (PP) composites at filler contents of 0% to 40% via injection melt blending process to produce PP composite sheets. The effect of the filler particle size on the mechanical properties was investigated. The decrease in the size of filler (CSP) was found to improve the yield strength, tensile strength, tensile modulus, flexural strength, flexural modulus, and hardness of PP by 8.5 MPa, 15.75 MPa, 1.72 GPa, 7.5 MPa, 100 MPa, and 10.5 HR for 63 µm at 40%, respectively. However, the elongation at break and modulus of resilience of the PP composites were seen to increase with increase in the filler size. Scanning electron microscope analysis showed that fillers with 63 µm particle size had the best distribution and interaction with the PP matrix resulting in enhanced properties.



2021 ◽  
Vol 28 (1) ◽  
pp. 343-351
Author(s):  
Norbert Kępczak ◽  
Radosław Rosik ◽  
Mariusz Urbaniak

Abstract The paper presents an impact of the addition of industrial machining chips on the mechanical properties of polymer concrete. As an additional filler, six types of industrial waste machining chips were used: steel fine chips, steel medium chips, steel thick chips, aluminium fine chips, aluminium medium chips, and titanium fine chips. During the research, the influence of the addition of chips on the basic parameters of mechanical properties, i.e., tensile strength, compressive strength, splitting tensile strength, and Young’s modulus, was analyzed. On the basis of the obtained results, conclusions were drawn that the addition of chips from machining causes a decrease in the value of the mechanical properties parameters of the polymer concrete even by 30%. The mechanism of cracking of samples, which were subjected to durability tests, was also explored. In addition, it was found that some chip waste can be used as a substitute for natural fillers during preparation of a mineral cast composition without losing much of the strength parameters.



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