scholarly journals Potential for Developing Biocarbon Briquettes for Foundry Industry

2019 ◽  
Vol 9 (24) ◽  
pp. 5288 ◽  
Author(s):  
Elsayed Mousa ◽  
Mania Kazemi ◽  
Mikael Larsson ◽  
Gert Karlsson ◽  
Erik Persson
Keyword(s):  
Tensile Strength ◽  
Energy Density ◽  
Mechanical Strength ◽  
Compaction Pressure ◽  
Hydrated Lime ◽  
Hydraulic Press ◽  
Ash Content ◽  
Heating Value ◽  
Cupola Furnace ◽  
Foundry Industry

The foundry industry is currently facing challenges to reduce the environmental impacts from application of fossil fuels. Replacing foundry coke with alternative renewable carbon sources can lead to significant decrease in fossil fuel consumption and fossil CO2 emission. The low bulk density, low energy density, low mechanical strength and the high reactivity of biocarbon materials are the main factors limiting their efficient implementation in a cupola furnace. The current study aimed at designing, optimizing and developing briquettes containing biocarbon, namely, biocarbon briquettes for an efficient use in cupola furnace. Laboratory hydraulic press with compaction pressure of about 160 MPa and stainless-steel moulds (Ø = 40 mm and 70 mm) were used for compaction. The density, heating value, energy density, mechanical strength and reactivity of biocarbon briquettes were measured and evaluated. The compressive strength and splitting tensile strength of biocarbon briquettes were measured by a compression device. The reactivity of biocarbon briquettes was measured under controlled conditions of temperature and gas atmosphere using the thermogravimetric analysis technique (TGA). Different types of binders were tested for the compaction of commercial charcoal fines with/without contribution of coke breeze. The effect of charcoal ratio, particle size, binder type, binder ratio, moisture content and compaction pressure on the quality of the biocarbon briquettes was investigated. Molasses with hydrated lime and cement were superior in enhancing the biocarbon briquettes strength and energy density among other tested binders and additives. The briquettes’ strength decreased as the biocarbon content increased. The optimum recipes consisted of 62% charcoal fines, 20% molasses, 10% hydrated lime and 8% cement. Cement is necessary to develop the tensile strength and hot mechanical strength of the briquettes. The charcoal with high ash content showed higher strength of briquettes but lower heating value compared to that with low ash content. Dispersion of silica suspension on charcoal particles during the mixing process was able to reduce the reactivity of biochar in the developed biocarbon briquettes. The biocarbon briquettes density and strength were increased by increasing the compaction pressure. Commercial powder hydrated lime was more effective in enhancing the briquettes’ strength compared to slaked burnt lime. Upscaling of biocarbon briquettes (Ø = 70 mm) and testing of hot mechanical strength under load indicated development of cracks which significantly reduced the strength of briquettes. Further development of biocarbon briquettes is needed to fulfil the requirements of a cupola furnace.

scholarly journals PENGARUH PERBANDINGAN MASSA ECENG GONDOK DAN TEMPURUNG KELAPA SERTA KADAR PEREKAT TAPIOKA TERHADAP KARAKTERISTIK BRIKET

2016 ◽  
Vol 5 (1) ◽  
pp. 20-26
Author(s):  
Iriany ◽  
Meliza ◽  
Firman Abednego S. Sibarani ◽  
Irvan
Keyword(s):  
Tensile Strength ◽  
Moisture Content ◽  
Burning Rate ◽  
Water Hyacinth ◽  
Volatile Matter ◽  
Matter Content ◽  
Ash Content ◽  
Coconut Shell ◽  
Heating Value ◽  
Volatile Matter Content

The purpose of this research is to know the characteristics of briquettes including ash content, moisture content, volatile matter content, heating value, density, burning rate, tensile strength and to know the proper ratio of water hyacinth and coconut shell mixture under tapioca gluten variation. The ratios of water hyacinth and coconut shell in this research were 1:1, 1:2, 1:3, 1:4 with variation of tapioca gluten 5%, 10%, and 15% of the raw materials. From this research, the ideal composition of briquette is obtain in a mixture of water hyacinth and coconut shell at a ratio of 1:4 with tapioca gluten 10%, ash content 9.718%, moisture content 1.374%, volatile  matter content 14.814%, heating value 6,879.596 cal/g, density 0.983 g/cm3, burning rate 3.021 × 10-3 g/second and tensile strength 18.400 g/cm2.

scholarly journals Study of the Thermochemical Properties of Lignocellulosic Biomass from Energy Crops

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3780
Author(s):  
José Antonio Soriano ◽  
Reyes García-Contreras ◽  
Antonio José Carpio de Los Pinos
Keyword(s):  
Energy Density ◽  
Mediterranean Basin ◽  
Volatile Matter ◽  
Ash Content ◽  
Thermochemical Properties ◽  
Lower Content ◽  
Fixed Carbon ◽  
Heating Value ◽  
Short Rotation ◽  
The Mean

The cultivation of short rotation coppice (SRC) is a sustainable and ecological alternative for the production of energy vectors today. For its use, it is necessary to know the thermochemical properties of the biomass produced, as well as the differences between genotypes and varieties. In this work, the thermochemical properties of five different Populus clones grow up in Mediterranean basin, with two different age categories, are analyzed. The moisture content, wood density, heating value, ash content, energy density, composition and the volatile matter were measured, separating wood and crust fractions. The mean crust content for all clones was near to 10% but it is observed that the youngest clones have higher content of crust and humidity. The 3 year-old clones generally show lower humidity and ash content and higher density of wood and fixed carbon, consequently showing a higher heating value. In addition, 3 year-old clones are encouraged since they have a lower content of majority and minority elements in proportion that can generate less operating and environmental problems.

scholarly journals Are We Able to Print Components as Strong as Injection Molded?—Comparing the Properties of 3D Printed and Injection Molded Components Made from ABS Thermoplastic

2021 ◽  
Vol 11 (15) ◽  
pp. 6946
Author(s):  
Bartłomiej Podsiadły ◽  
Andrzej Skalski ◽  
Wiktor Rozpiórski ◽  
Marcin Słoma
Keyword(s):  
Tensile Strength ◽  
Injection Molding ◽  
Mechanical Strength ◽  
Cross Section ◽  
Fused Deposition Modeling ◽  
High Strength ◽  
Large Cross Section ◽  
Fused Deposition ◽  
Injection Molded ◽  
The Cross

In this paper, we are focusing on comparing results obtained for polymer elements manufactured with injection molding and additive manufacturing techniques. The analysis was performed for fused deposition modeling (FDM) and single screw injection molding with regards to the standards used in thermoplastics processing technology. We argue that the cross-section structure of the sample obtained via FDM is the key factor in the fabrication of high-strength components and that the dimensions of the samples have a strong influence on the mechanical properties. Large cross-section samples, 4 × 10 mm2, with three perimeter layers and 50% infill, have lower mechanical strength than injection molded reference samples—less than 60% of the strength. However, if we reduce the cross-section dimensions down to 2 × 4 mm2, the samples will be more durable, reaching up to 110% of the tensile strength observed for the injection molded samples. In the case of large cross-section samples, strength increases with the number of contour layers, leading to an increase of up to 97% of the tensile strength value for 11 perimeter layer samples. The mechanical strength of the printed components can also be improved by using lower values of the thickness of the deposited layers.

Optically Transparent Polymethyl Methacrylate Composites made with Glass Fibers of Varying Refractive Index

1997 ◽  
Vol 12 (4) ◽  
pp. 1091-1101 ◽  
Author(s):  
Seunggu Kang ◽  
Hongy Lin ◽  
Delbert E. Day ◽  
James O. Stoffer
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Refractive Index ◽  
Mechanical Strength ◽  
Glass Fiber ◽  
Polymethyl Methacrylate ◽  
Optical Transmission ◽  
Annealing Temperature ◽  
Glass Fibers ◽  
Optically Transparent

The dependence of the optical and mechanical properties of optically transparent polymethyl methacrylate (PMMA) composites on the annealing temperature of BK10 glass fibers was investigated. Annealing was used to modify the refractive index (R.I.) of the glass fiber so that it would more closely match that of PMMA. Annealing increased the refractive index of the fibers and narrowed the distribution of refractive index of the fibers, but lowered their mechanical strength so the mechanical properties of composites reinforced with annealed fibers were not as good as for composites containing as-pulled (chilled) glass fibers. The refractive index of as-pulled 17.1 μm diameter fibers (R.I. = 1.4907) increased to 1.4918 and 1.4948 after annealing at 350 °C to 500 °C for 1 h or 0.5 h, respectively. The refractive index of glass fibers annealed at 400 °C/1 h best matched that of PMMA at 589.3 nm and 25 °C, so the composite reinforced with those fibers had the highest optical transmission. Because annealed glass fibers had a more uniform refractive index than unannealed fibers, the composites made with annealed fibers had a higher optical transmission. The mechanical strength of annealed fiber/PMMA composites decreased as the fiber annealing temperature increased. A composite containing fibers annealed at 450 °C/1 h had a tensile strength 26% lower than that of a composite made with as-pulled fibers, but 73% higher than that for unreinforced PMMA. This decrease was avoided by treating annealed fibers with HF. Composites made with annealed and HF (10 vol. %)-treated (for 30 s) glass fibers had a tensile strength (∼200 MPa) equivalent to that of the composites made with as-pulled fibers. However, as the treatment time in HF increased, the tensile strength of the composites decreased because of a significant reduction in diameter of the glass fiber which reduced the volume percent fiber in the composite.

Preparation Techniques and Property Evaluations of Highly Air Permeable Needle-Punched Geotextiles

2015 ◽  
Vol 749 ◽  
pp. 278-281
Author(s):  
Jia Horng Lin ◽  
Jing Chzi Hsieh ◽  
Jin Mao Chen ◽  
Wen Hao Hsing ◽  
Hsueh Jen Tan ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Service Life ◽  
Mechanical Strength ◽  
Pore Structure ◽  
Test Results ◽  
Needle Punching ◽  
Pet Fibers ◽  
Environmental Requirements ◽  
Preparation Techniques

Geotextiles are made of polymers, and their conjunction with different processes and materials can provide geotextiles with desirable characteristics and functions, such as filtration, separation, and drainage, and thereby meets the environmental requirements. Chemical resistant and mechanical strong polymers, including polyester (PET) and polypropylene (PP), are thus used to prolong the service life of the products made by such materials. This study proposes highly air permeable geotextiles that are made with different thicknesses and various needle punching speeds, and the influences of these two variables over the pore structure and mechanical properties are then examined. PET fibers, PP fibers, and recycled Kevlar fibers are blended, followed by being needle punched with differing spaces and speeds to form geotextiles with various thicknesses and porosities. The textiles are then evaluated for their mechanical strength and porosity. The test results show that a thickness of 4.5 cm and 1.5 cm demonstrate an influence on the tensile strength of the geotextiles, which is ascribed to the webs that are incompletely needle punched. However, the excessive needle punching speed corresponding to a thickness of 0.2 cm results in a decrease in tensile strength, but there is also an increase in the porosity of the geotextiles.

scholarly journals Evaluations of Nano-Sized Hydrated Lime on the Moisture Susceptibility of Hot Mix Asphalt Mixtures

2012 ◽  
Vol 174-177 ◽  
pp. 82-90 ◽  
Author(s):  
Ju Nan Shen ◽  
Zhao Xing Xie ◽  
Fei Peng Xiao ◽  
Wen Zhong Fan
Keyword(s):  
Tensile Strength ◽  
Experimental Design ◽  
Hot Mix Asphalt ◽  
Hydrated Lime ◽  
Asphalt Mixtures ◽  
Indirect Tensile Strength ◽  
Moisture Resistance ◽  
Strength Ratio ◽  
Moisture Susceptibility ◽  
Indirect Tensile

The objective of this study was to evaluate the effect of nano-sized hydrated lime on the moisture susceptibility of the hot mix asphalt (HMA) mixtures in terms of three methodologies to introduce into the mixtures. The experimental design for this study included the utilizations of one binder source (PG 64-22), three aggregate sources and three different methods introducing the lime. A total of 12 types of HMA mixtures and 72 specimens were fabricated and tested in this study. The performed properties include indirect tensile strength (ITS), tensile strength ratio (TSR), flow, and toughness. The results indicated that the nano-sized lime exhibits better moisture resistance. Introducing process of the nano-sized lime will produce difference in moisture susceptibility.

Evaluation of the higher heating value, volatile matter, fixed carbon and ash content of ground bamboo using near infrared spectroscopy

2017 ◽  
Vol 25 (5) ◽  
pp. 301-310 ◽  
Author(s):  
Jetsada Posom ◽  
Panmanas Sirisomboon
Keyword(s):  
Infrared Spectroscopy ◽  
Near Infrared Spectroscopy ◽  
Near Infrared ◽  
Model Development ◽  
Volatile Matter ◽  
Ash Content ◽  
Least Squares Regression ◽  
Fixed Carbon ◽  
Bomb Calorimetry ◽  
Heating Value

This research aimed to determine the higher heating value, volatile matter, fixed carbon and ash content of ground bamboo using Fourier transform near infrared spectroscopy as an alternative to bomb calorimetry and thermogravimetry. Bamboo culms used in this study had circumferences ranging from 16 to 40 cm. Model development was performed using partial least squares regression. The higher heating value, volatile matter, fixed carbon and ash content were predicted with coefficients of determination (r2) of 0.92, 0.82, 0.85 and 0.51; root mean square error of prediction (RMSEP) of 122 J g−1, 1.15%, 1.00% and 0.77%; ratio of the standard deviation to standard error of validation (RPD) of 3.66, 2.55, 2.62 and 1.44; and bias of 14.4 J g−1, −0.43%, 0.03% and −0.11%, respectively. This report shows that near infrared spectroscopy is quite successful in predicting the higher heating value, and is usable with screening for the determination of fixed carbon and volatile matter. For ash content, the method is not recommended. The models should be able to predict the properties of bamboo samples which are suitable for achieving higher efficiency for the biomass conversion process.

scholarly journals Allyl glycidyl ether-modified animal glue binder for improved water resistance and bonding strength in sand casting

2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Chen-chen Fan ◽  
Qian Tang
Keyword(s):  
Tensile Strength ◽  
Bonding Strength ◽  
Room Temperature ◽  
Water Resistance ◽  
Glycidyl Ether ◽  
Animal Glue ◽  
Practical Application ◽  
Foundry Industry ◽  
Dog Bone ◽  
Allyl Glycidyl Ether

This paper aims to develop a modified animal glue sand binder for foundry casting with improved water resistance and bonding strength. An efficient method is reported by using sodium hydroxide as the catalyst to improve the operability of animal glue binder and allyl glycidyl ether as the modifier to improve the water resistance and bonding strength. Sand specimens prepared using allyl glycidyl ether-modified animal glue binder were cured by compressed air at room temperature. The proposed method saves energy and is environmentally friendly and inexpensive. Compared with unmodified animal glue binder, standard dog bone sand specimens with allyl glycidyl ether-modified animal glue binder had higher tensile strength of 2.58 MPa, flowability of 1.95 g, better water resistance (a lower decrease in tensile strength at 25 °C and relative humidity of 60%), and good collapsibility. This allyl glycidyl ether-modified animal glue binder is suitable for practical application in the foundry industry.

scholarly journals Characterization of Refuse Derived Fuel Production from Municipal Solid Waste: The Case Studies in Latvia and Lithuania

2020 ◽  
Vol 24 (3) ◽  
pp. 112-118
Author(s):  
Dace Âriņa ◽  
Rūta Bendere ◽  
Gintaras Denafas ◽  
Jānis Kalnačs ◽  
Mait Kriipsalu
Keyword(s):  
Municipal Solid Waste ◽  
Solid Waste ◽  
Calorific Value ◽  
Ash Content ◽  
Fuel Production ◽  
Heating Value ◽  
Refuse Derived Fuel ◽  
Morphological Composition ◽  
The Mean

AbstractThe authors determined the morphological composition of refuse derived fuel (RDF) produced in Latvia and Lithuania by manually sorting. The parameters of RDF (moisture, net calorific value, ash content, carbon, nitrogen, hydrogen, sulphur, chlorine, metals) was determined using the EN standards. Comparing obtained results with data from literature, authors have found that the content of plastic is higher but paper and cardboard is lower than typical values. Results also show that the mean parameters for RDF can be classified with the class codes: Net heating value (3); chlorine (3); mercury (1), and responds to limits stated for 3rd class of solid recovered fuel. It is recommended to separate biological waste at source to lower moisture and ash content and increase heating value for potential fuel production from waste.

Mechanical Strength Properties of Injectable Carbonate Apatite Cement with Various Concentration of Sodium Carboxymethyl Cellulose

2017 ◽  
Vol 758 ◽  
pp. 56-60 ◽  
Author(s):  
Arief Cahyanto ◽  
Atina Ghina Imaniyyah ◽  
Myrna Nurlatifah Zakaria ◽  
Zulia Hasratiningsih
Keyword(s):  
Tensile Strength ◽  
Mechanical Strength ◽  
Carboxymethyl Cellulose ◽  
Strength Properties ◽  
Sodium Carboxymethyl Cellulose ◽  
Control Group ◽  
Carbonate Apatite ◽  
Initial Finding ◽  
Polymeric Additives ◽  
Diametral Tensile Strength

Mechanical strength is one of the key factors for clinical application of injectable carbonate apatite (CO3Ap) cement. Incorporation of polymeric additives into the mixing liquid of injectable bone cement has been known to improve cement injectability. The aim of this study is to determine whether incorporation of sodium carboxymethyl cellulose (Na CMC) into the mixing liquid would affect the diametral tensile strength (DTS) of injectable CO3Ap cement. In the present study, Na CMC, a polymeric additive and a cellulose derivative, was used to promote the injectability of CO3Ap cement. Three groups of CO3Ap cement samples consist of CaCO3 and CaHPO4 powder in each group were mixed with 0.5 %, 1%, and 2% Na CMC solution incorporated to 0.2 mol/L Na2HPO4 solution. As a control, powder mixed with 0.2 mol/L Na2HPO4 solution was used. Samples were kept in an incubator (37°C, 100% relative humidity, 24 hours). The mechanical strength properties were evaluated by diametral tensile strength (DTS). The average DTS of samples containing 0.5%, 1%, and 2% Na CMC were 3.19 MPa, 3.57 MPa, and 3.06 MPa, respectively. While the average DTS of the control group was 3.29 MPa. The groups containing Na CMC in all concentrations showed no statistical difference (p>0.05) on DTS compared to the control group. The injectability improved as the concentration of Na CMC increased. In conclusion, revealed that Na CMC does not affect the mechanical strength of CO3Ap cement. Therefore, it may be considered as an effective material to promote cement injectability. Further study of additives that can be used to promote the injectability of CO3Ap cement and enhance the mechanical strength awaits based on this initial finding.

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