scholarly journals Microstructures and Mechanical Properties of Al-2Fe-xCo Ternary Alloys with High Thermal Conductivity

Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3728
Author(s):  
Gan Luo ◽  
Yujian Huang ◽  
Chengbo Li ◽  
Zhenghua Huang ◽  
Jun Du

The microstructures, mechanical properties, and thermal conductivity (TC) of Al-2Fe-xCo (x = 0~0.8) alloys in as-cast, homogeneous annealed, and cool rolled states are systematically studied. Results indicate that appropriate Co modification (x ≤ 0.5) simultaneously improves the thermal and mechanical properties of as-cast Al-2Fe alloys. The improvement of TC is attributed to ameliorating the morphology of primary Al3Fe phases from needles to short rods and fine particles, which decreases the scattering probability of free electrons during the electronic transmission. However, further increasing the Co content (x = 0.8) decreases the TC due to the formation of a coarse plate-like Al2FeCo phase. Besides, the thermal conductivity of annealed Al-2Fe-xCo alloys is higher than that of as-cast alloys because of the elimination of lattice defects and spheroidization of Al3Fe phases. After cool rolling with 80 % deformation, thermal conductivity of alloys slightly increases due to the breaking down of Al2FeCo phases. The rolled Al-2Fe-0.3Co alloy exhibits the highest thermal conductivity, which is about 225 W/(m·K), approximately 11 % higher than the as-cast Al-2Fe sample. The ultimate tensile strength (UTS) and elongation (EL) of as-cast Al-2Fe-0.5Co (UTS: 138 MPa; EL: 22.0 %) are increased by 35 % and 69 %, respectively, compared with those of unmodified alloy (UTS: 102 MPa; EL: 13.0 %).

2020 ◽  
Vol 20 (7) ◽  
pp. 4216-4220
Author(s):  
Yong-Ho Kim ◽  
Hyo-Sang Yoo ◽  
Hyeon-Taek Son

Thermal properties and microstructure of Al-4 wt.% Zn-2 wt.% Cu–x (x = 2 wt%. Mg, 2 wt%. Sn, 0.7 wt.% Mg-0.7 wt.% Sn-0.7 wt.% Ca) alloys on cast and extrusion have been investigated with extrusion temperature of 400 °C. Al-4 wt.% Zn-2 wt.% Cu alloy was composed of Al and Al2Cu phases. By adding Mg contents, Al2Mg3Zn3 phase was increased and Al2Cu phase was decreased respectively. During hot extrusion, elongated in the extrusion direction because of severe deformation. The thermal conductivity with temperature and composition of as-extruded Al-4 wt.% Zn-2 wt.% Cu–x alloys decreases with adding 2 wt.% Mg, 2 wt.% Sn contents from 190.925 and 196.451 W/mK but thermal properties of addition of 0.7 wt.% Mg-0.7 wt.% Sn-0.7 wt.% Ca element slightly reduced from 222.32 to 180.775 W/mK. The ultimate tensile strength (UTS) for Al-4 wt.% Zn- 2 wt.% Cu alloy was 121.67 MPa. By adding 2 wt.% Mg contents, tensile strength was dramatically increased with 350.5 MPa.


2018 ◽  
Vol 3 (5) ◽  
pp. 71
Author(s):  
Joseph Temitope Stephen ◽  
Adeyinka Adebayo ◽  
Gbenga Joshua Adeyemi

This paper reports the influence of solidification rate and stress-relief annealing on the mechanical properties of cast 6063 Aluminium alloy (Al6063). Ingots of Al6063 were melted and then cast using sand and metal moulds. Some of the cast samples were heat treated and then cooled in natural air. Tensile test, hardness test, impact test and microstructural analysis were carried out on the samples. The results show substantial changes in the mechanical properties of the specimens. The ultimate tensile strength, yield strength and hardness percentage elongation of cast Al6063 increases with the use of casting method with high thermal conductivity and reduces when annealing is carried out on the specimens. The ultimate tensile strength of 146.7 MPa and 163.5 MPa were recorded for sand mould and metal mould samples, respectively and the values decreases by 10.3% and 7.5% for the respective moulds. In contrast, the values of impact strength and percentage elongation of cast Al6063 rod improved with the increase in thermal conductivity of casting method and annealing operation. The ductile increased by 51.01% and 45.82% for sand mould and metal mould samples, respectively, after they were annealed. Furthermore, microstructural analysis of cast Al6063 rod revealed a fine-grained structure with increase in thermal conductivity of casting method used; however, the annealing process encouraged grain growth as a result of the stress being relieved from the samples.


Polymers ◽  
2019 ◽  
Vol 11 (8) ◽  
pp. 1265 ◽  
Author(s):  
Feng Yang ◽  
Cuiqin Lan ◽  
Haiming Zhang ◽  
Jian Guan ◽  
Fan Zhang ◽  
...  

Functional fabrics have gained attention as an environmentally-friendly synthesis route. In the current study, novelty bamboo pulp fabrics with thermal conductivity properties were prepared by coating the fabric with graphene and cellulose nanocrystal (G/CNC) solutions. The influences of G and CNC concentrations on properties of fabrics were studied. The viscosities of the G/CNC solutions increased with an increase of G contents. G had an obvious thickening effect. Furthermore, compounded fabrics with different G and CNC contents (GCBPFs) were prepared and extensively characterized in terms of thermal and mechanical properties, and morphology. The ultimate thermal conductivity, bursting strength, and tensile strength of the GCBPF were 0.136 W/m·K, 1.514 MPa, and 25.8 MPa, with 4 wt.% CNC and 3 wt.% G contents, respectively. The results demonstrated that the as-fabricated GCBPFs with favorable thermal conductivity could be applied as a novel fast cooling textile for the clothing industry.


2010 ◽  
Vol 297-301 ◽  
pp. 1037-1041
Author(s):  
Young Mo Kim ◽  
Soon Sub Park ◽  
Seul Ki Park ◽  
Hyeon Taek Son ◽  
Jae Seol Lee

The microstructure of as-cast Mg-xAl-2Sn alloys consists of an α-Mg matrix, a Mg17Al12 eutectic phase and a Mg2Sn phase. In as-cast alloys, the Mg17Al12 eutectic phase was located at along grain boundaries. The eutectic phase of the extruded alloys was elongated in the extrusion direction and crushed into fine particles because of deformation during hot extrusion, and the grain size was refined with an increased Al content. The maximum values of the yield strength and tensile strength were 240 MPa and 300 MPa at 9 wt.% containing Al element, respectively.


2016 ◽  
Vol 22 (4) ◽  
pp. 684-690
Author(s):  
Shih-Hsuan Chiu ◽  
Cheng-Lung Wu ◽  
Shun-Ying Gan ◽  
Kun-Ting Chen ◽  
Yi-Ming Wang ◽  
...  

Purpose The purpose of this study is to increase the thermal and mechanical properties of the photopolymer by filling with the copper powder for the application of rapid tooling. Design/methodology/approach In this study, the photopolymer is filled with the different loading of copper powder for investigating the thermal and mechanical properties of the copper/photopolymer composite. The thermal properties of the copper/photopolymer composite are characterized with the degradation temperature and with the thermal conductivity. The mechanical properties of copper/photopolymer composite are performed with the tensile strength and hardness testing. Moreover, the copper/photopolymer composite is imaged by using a scanning electron microscopic with energy dispersive spectroscopy. Findings The tensile strength of the copper/photopolymer composite is increased over 45 per cent at 20 phr copper loading. The hardness of the photopolymer has a negative correlation with the increasing copper loading and is decreased about 28.5 per cent at 100 phr copper loading. The degradation temperature of the copper/photopolymer composite is increased about 7.2 per cent at 70 phr copper loading. The thermal conductivity of the copper/photopolymer composite is increased over 65 per cent at 100 phr copper loading. Originality/value The photopolymer used in rapid prototyping system is generally fragile and has poor thermal properties. This study improves the thermal and mechanical properties of the photopolymer with the copper filling which has been never investigated in the field of rapid prototyping applications.


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Kang I. Chen ◽  
Shou C. Cheng ◽  
Chin H. Cheng ◽  
Sean Wu ◽  
Yeu-L. Jiang ◽  
...  

The effects of gallium additions on microstructures and thermal and mechanical properties of the Sn-9Zn solder alloys are investigated in this study. The results show that the melting temperature of the alloys decreases with the increase in the Ga concentration, while the pasty ranges of the alloys are simultaneously enlarged. By adding a 0.25–0.5 wt.% Ga element, the Sn-matrix region is slightly increased and the Zn-rich phase becomes slightly coarser; however, the overall microstructure is still very similar to that of the Sn-9Zn alloy. It is found that, when the Ga concentration is less than 0.50 wt.%, the ultimate tensile strength and elongation are maintained at the same values. The addition of a 0.25–0.50 wt.% Ga to the Sn-9Zn alloy also leads to small cup and cone fracture surfaces which exhibit near-complete ductile fracturing. With the addition being increased to 0.75 wt.%, larger cup and cone fractures are observed. The 1.00 wt.% Ga alloy has lower strength and ductility due to the coarser and nonuniform microstructures. However, the fracture surfaces of the 1.00 wt.% Ga alloy show partial cleavage and a partially dimpled fracture.


2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 109
Author(s):  
Ateekh Ur Rehman ◽  
Nagumothu Kishore Babu ◽  
Mahesh Kumar Talari ◽  
Yusuf Siraj Usmani ◽  
Hisham Al-Khalefah

In the present study, a friction welding process was adopted to join dissimilar alloys of Ti-Al-4V to Nitinol. The effect of friction welding on the evolution of welded macro and microstructures and their hardnesses and tensile properties were studied and discussed in detail. The macrostructure of Ti-6Al-4V and Nitinol dissimilar joints revealed flash formation on the Ti-6Al-4V side due to a reduction in flow stress at high temperatures during friction welding. The optical microstructures revealed fine grains near the Ti-6Al-4V interface due to dynamic recrystallization and strain hardening effects. In contrast, the area nearer to the nitinol interface did not show any grain refinement. This study reveals that the formation of an intermetallic compound (Ti2Ni) at the weld interface resulted in poor ultimate tensile strength (UTS) and elongation values. All tensile specimens failed at the weld interface due to the formation of intermetallic compounds.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 94
Author(s):  
Petar Janjatovic ◽  
Olivera Eric Cekic ◽  
Leposava Sidjanin ◽  
Sebastian Balos ◽  
Miroslav Dramicanin ◽  
...  

Austempered ductile iron (ADI) is an advanced cast iron material that has a broad field of application and, among others, it is used in contact and for conveyance of fluids. However, it is noticed that in contact with some fluids, especially water, ADI material becomes brittle. The most significant decrease is established for the elongation. However, the influence of water and the cause of this phenomenon is still not fully understood. For that reason, in this paper, the influence of different water concentrations in ethyl alcohol on the mechanical properties of ADI materials was studied. The test was performed on two different types of ADI materials in 0.2, 4, 10, and 100 vol.% water concentration environments, and in dry condition. It was found that even the smallest concentration of water (0.2 vol.%) causes formation of the embrittled zone at fracture surface. However, not all mechanical properties were affected equally and not all water concentrations have been critical. The highest deterioration was established in the elongation, followed by the ultimate tensile strength, while the proof strength was affected least.


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