scholarly journals Research on the Grinding Energy Density in a Jet Mill

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2008
Author(s):  
Dariusz Urbaniak ◽  
Henryk Otwinowski ◽  
Tomasz Wyleciał ◽  
Vladimir Pavlovich Zhukov ◽  
Aleksei Yevgenyevich Barochkin ◽  
...  
Keyword(s):  
Particle Size ◽  
Grain Size ◽  
Energy Consumption ◽  
Raw Materials ◽  
Thermodynamic Theory ◽  
Raw Material ◽  
Grinding Process ◽  
Volumetric Density ◽  
Comminution Process ◽  
New Material

Raw materials are used in many industrial technologies. The raw material frequently has to be prepared as an intermediate with an appropriate particle size distribution, which requires the use of grinding. In grinding processes, energy consumption is a very important profitability criterion for the applied particular size reduction technology. The paper describes the comminution process that takes place in the jet mill using a modified form of the thermodynamic theory of grinding. In this theory, new material characteristics have been added: the surface and volumetric density of grinding energy. The thermodynamic theory is a combination of the classical Kick’s theory and the modified form of Rittinger’s theory. The tested physical magnitudes are a measure of the energy consumption of the grinding process. They describe the energy that must be provided in the grinding process to overcome interactions between particles related to the volume and surface of the material. Knowledge of these magnitudes is necessary to model thermomechanical phenomena in the solid state. The paper presents the results of research on comminution in a jet mill, on the basis of which the values of the tested material magnitudes were determined. It is graphically shown how the values of the tested magnitudes depend on the grain size of the ground samples.

scholarly journals Analysis of a grinding efficiency in the electromagnetic mill for variable process and feed parameters

2017 ◽  
Vol 18 ◽  
pp. 01012
Author(s):  
Marta Wołosiewicz-Głąb ◽  
Dariusz Foszcz ◽  
Daniel Saramak ◽  
Tomasz Gawenda ◽  
Damian Krawczykowski
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Raw Material ◽  
Grinding Process ◽  
Key Factors ◽  
Copper Ore ◽  
Factors Affecting ◽  
Grinding Media ◽  
Grinding Efficiency ◽  
The Impact

Article describes issues related to the assessment of raw materials grinding efficiency in an electromagnetic mill. Application of such type of mill in grinding processes can result in measurable benefits of more efficient raw material grinding by reducing time needed to produce a product of a suitable particle size compared to conventional mills. The expected effect of application of a system based on an electromagnetic mill is to achieve a lower energy consumption of grinding process for raw material processing compared to the existing equipment used for the fine grinding. A key element of correct design of comminution circuits in processing of particular feed mineral is to identify the impact of key factors affecting the efficiency of the grinding process. The most important factors determining the efficiency of the grinding process are the time, the construction parameters of the machine, the type of grinding media used in grinding process, as well as the parameters of the feed, among others the crushing resistance or particle size. The paper presents the results of kinetic study of copper ore grinding in electromagnetic mill for variable feed particle size distribution of and different sizes of grinding media.

scholarly journals Crushed Bricks: Demolition Waste as a Sustainable Raw Material for Geopolymers

2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Building Materials ◽  
Mechanical Performance ◽  
Raw Materials ◽  
Construction Material ◽  
Raw Material ◽  
The European Union ◽  
Total Energy Consumption ◽  
Demolition Waste ◽  
Crushed Brick

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.

scholarly journals Processes of heat and mass transfer during drying of red beetroot

2020 ◽  
Vol 6 (2) ◽  
pp. 81-87
Author(s):  
Zhanna Petrova ◽  
◽  
Kateryna Samoilenko ◽  
Vitaly Vishnevsky
Keyword(s):  
Mass Transfer ◽  
Energy Consumption ◽  
Heat And Mass Transfer ◽  
Raw Materials ◽  
Antioxidant Properties ◽  
Calculation Model ◽  
Experimental Results ◽  
Biologically Active ◽  
Raw Material ◽  
Drying Process

Red beetroot is the main raw material which has a high content of betanine with antioxidant properties. An important emphasis in the processing of antioxidant raw materials by drying is to reduce energy consumption for the dehydration process, the maximum preservation of biologically active substances, and to reduce the cost of the final product. Drying is a complex and energy-intensive process. Therefore, to optimize energy consumption during drying and selection of rational modes of dehydration, it is necessary to apply the calculated analysis of heat and mass transfer on the basis of adequate mathematical models. Calculated and experimental results are compared. In general, the comparison of the results of numerical modeling of convection drying processes of the red beetroot sample with the experimental results showed their rather satisfactory qualitative agreement. The calculation model can be used to approximate the characteristics of the drying process of red beetroot, in particular the time required for drying. The obtained results of calorimetric studies allow stating that with correctly selected compositions, not only the components of native raw materials are stabilized, but also the drying process is intensified with the reduction of energy consumption to process.

scholarly journals Research in the Development and Validation of the Method of Quantitative Determination of Flavonoids in the Common Sorrel Herba, Gathered in the Altai Territory

2019 ◽  
Vol 8 (2) ◽  
pp. 80-86 ◽  
Author(s):  
G. R. Kutateladze ◽  
L. M. Fedoseeva
Keyword(s):  
Particle Size ◽  
Aluminum Chloride ◽  
Raw Materials ◽  
Alcohol Solution ◽  
Raw Material ◽  
Complexation Reaction ◽  
Optimal Parameters ◽  
Quantitative Content ◽  
Development And Validation

Introduction. Common sorrel (Rumex acetosa L.) is a biennial herb from the Buckwheat family (Polygonaceae L.). In our previously studies of phenolic compounds composition of alcohol extraction and ethereal, ethyl acetate, butanol fractions of common sorrel herba and flavonoids of the flavonol group was found. From the literature sources it is known that flavonoids are one of the groups of biologically active compounds with anti-inflammatory action. In this regard, the actual task is to assess the quantitative content of flavonoids in common sorrel herba.Aim. Is the development and validation of a method for the quantitative determination of flavonoids in common sorrel herba.Materials and methods. It has been established that the flavonoid complex of common sorrel herba includes rutin, therefore, the reference sample (RS) rutin was used as a standard for calculating the amount of flavonoids. Alcohol extract of common sorrel herba and a solution of rutin RS were prepared. The complexation reaction with aluminum chloride was carried out. The resulting solutions were investigated by the method of differential spectrophotometry. The spectral characteristics of the test and standard samples were compared. Then we studied the effect of extraction conditions on the yield of flavonoids from the raw material: the extractant, the particle size of the raw material, the ratio of «raw material – extractant», temperature, frequency and duration of extraction. Purified water and ethyl alcohol of various concentrations (20%, 40%, 70%, 90%) were used as the extractant. Next, carried out the selection of the optimal conditions for the complexation reaction (the complexation reaction time, the ratio of «aliquot – aluminum chloride alcohol solution»). The method was validated according to GPM.1.1.0012.15 of the State Pharmacopoeia (SF) XIII edition and generally accepted methods for the following indicators: specificity, analytical field, linearity, accuracy, precision.Results and discussion. The optimal parameters for extracting flavonoids from raw materials were determined (threefold extraction with ethyl alcohol 70% in a water bath, the ratio of «raw material – extractant» – 1:30 for 30 minutes, the particle size of the raw material – 2.0 mm). The conditions for the complexation reaction were selected (the ratio «aliquot: aluminum chloride alcohol solution» – 1: 2.5, the complexing agent – aluminum chloride solution 5% alcohol, the appearance of a stable solution color after 40 minutes). When carrying out the validation of the developed method, it was established that the validation characteristics under study are within the acceptance criteria. When analyzing the raw materials harvested in the Altai Territory in different years, it was found that the content of flavonoids in common sorrel herba ranges from 0,596 to 0,632%.Conclusion. The optimal parameters of extraction of flavonoids from raw materials were determined, the conditions for the complexation reaction were selected, and the developed method was validated. The quantitative content of flavonoids in terms of rutin in sorrel sour grass harvested in the Altai Territory in different years has been established.

scholarly journals Features of metallurgy waste mainly processing with account for raw material contrast

2020 ◽  
Vol 192 ◽  
pp. 02026
Author(s):  
Alexander Burdonov ◽  
Vyacheslav Barakhtenko ◽  
Konstantin Prokhorov ◽  
Yuri Novikov
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Spectroscopic Studies ◽  
Raw Material ◽  
Mineralogical Analysis ◽  
Fundamental Factor ◽  
Fundamental Possibility ◽  
Material Contrast ◽  
Two Phases ◽  
Finely Dispersed Powder

This work presents research studies of alumina-containing estimates formed during the production of aluminum on electrolyzers with self-burning anodes during technological operations at PJSC RUSAL Bratsk. Material from the territory of the electrolysis workshop, with a mark of ± 0, is a mixture of finely dispersed powder, 2.5 mm in size (on average 62.78% by weight) with pieces of material from 0.5 to 6 cm in size. , 26% by weight). As a result of the work, the particle size and chemical-metallurgical properties of an alumina-containing estimate were studied. During the research, the content of valuable components and impurities in the sample of various classes was determined. In the process of mineralogical analysis, two phases were identified in the products: dark, black-gray and light, grayish-white. It is proved that these phases have significant differences in the chemical composition of the feed. Spectroscopic studies showed significant differences in the colorimetric characteristics of the raw materials, which is a fundamental factor for the use of photometric separation. Based on preliminary studies on the separation of alumina-containing estimates by photometric separation, the fundamental possibility of purifying contaminated material from technological impurities has been established.

scholarly journals Energy efficiency solutions for driers used in the glass manufacturing and processing industry

2017 ◽  
Vol 11 (1) ◽  
pp. 199-208
Author(s):  
Roxana Pătrașcu ◽  
Eduard Minciuc ◽  
George Darie ◽  
Ștefan-Dominic Voronca ◽  
Andreea-Ioana Bădicu
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Energy Conservation ◽  
Manufacturing Process ◽  
Raw Materials ◽  
Raw Material ◽  
Energy Status ◽  
Improvement Program ◽  
Industrial Facilities ◽  
Energy Efficiency Improvement

Abstract Energy conservation is relevant to increasing efficiency in energy projects, by saving energy, by its’ rational use or by switching to other forms of energy. The goal is to secure energy supply on short and long term, while increasing efficiency. These are enforced by evaluating the companies’ energy status, by monitoring and adjusting energy consumption and organising a coherent energy management. The manufacturing process is described, starting from the state and properties of the raw material and ending with the glass drying technological processes involved. Raw materials are selected considering technological and economic criteria. Manufacturing is treated as a two-stage process, consisting of the logistic, preparation aspect of unloading, transporting, storing materials and the manufacturing process itself, by which the glass is sifted, shredded, deferrized and dried. The interest of analyzing the latter is justified by the fact that it has a big impact on the final energy consumption values, hence, in order to improve the general performance, the driers’ energy losses are to be reduced. Technological, energy and management solutions are stated to meet this problem. In the present paper, the emphasis is on the energy perspective of enhancing the overall efficiency. The case study stresses the effects of heat recovery over the efficiency of a glass drier. Audits are conducted, both before and after its’ implementation, to punctually observe the balance between the entering and exiting heat in the drying process. The reduction in fuel consumption and the increase in thermal performance and fuel usage performances reveal the importance of using all available exiting heat from processes. Technical faults, either in exploitation or in management, lead to additional expenses. Improving them is in congruence with the energy conservation concept and is in accordance with the Energy Efficiency Improvement Program for industrial facilities.

scholarly journals Thermal Conductivity of Hemp Based Boards

2015 ◽  
Vol 1 ◽  
pp. 61 ◽  
Author(s):  
Edgars Kirilovs ◽  
Silvija Kukle ◽  
Dana Beļakova ◽  
Anatolijs Borodiņecs ◽  
Ādolfs Ruciņš ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Energy Consumption ◽  
Natural Fiber ◽  
Raw Materials ◽  
Cost Effective ◽  
Working Environment ◽  
Raw Material ◽  
Partial Replacement ◽  
Main Function ◽  
Positive Effects

<p class="R-AbstractKeywords"><span lang="EN-US">Energy and raw material costs, an increase in environmental pollution, greenhouse gas emissions, global warming, depletion of fossil raw materials stimulate to seek and study alternatives to the synthetic fibers and products made of them for full or partial replacement. Renewable raw materials, including natural fiber sources, are the future of storage resources with a variety of positive effects on both the planet ecosystem and the living and working environment, and the energy consumption of delivering the required functionality. One of the most important energy-saving types is to reduce energy consumption in buildings by insulating them.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">For Latvian conditions suitable crops are historically grown flax and hemp. Within the framework of the studies, hemp stems are being used. Hemp compared with flax, are less suffering from diseases and less damaged by pests, so hemp cultivation is practically free from use of chemical pesticides and herbicides reducing the risk to the ecosystem.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">One of the most frequently mentioned industrial hemp raw materials positive qualities are their very wide use, practically all plant parts can be used in production of different products. This work explores the possibilities and technologies within the Latvian grown hemp stems to work into board materials with insulation capability.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">Hemp fibers/shives mix boards can fulfill the main function of insulation materials, i.e., to reduce the transmission of heat, because they have a porous structure and low density. Material thermal insulation properties affect physical and structural properties of compounds. Cost effective particles board samples from chopped hemp stems with three types of adhesives and different thicknesses were produced and their thermal conductivity evaluated. The technologies applied and test results will be discussed in the paper. </span></p>

scholarly journals Process Efficiency and Energy Consumption During the Extrusion of Potato and Multigrain Formulations

2018 ◽  
Vol 22 (2) ◽  
pp. 49-57 ◽  
Author(s):  
Arkadiusz Matysiak ◽  
Agnieszka Wójtowicz ◽  
Tomasz Oniszczuk
Keyword(s):  
Energy Consumption ◽  
Moisture Content ◽  
Energy Demand ◽  
Rotation Speed ◽  
Raw Materials ◽  
Mechanical Energy ◽  
Extrusion Process ◽  
Raw Material ◽  
Process Efficiency ◽  
Specific Mechanical Energy

AbstractThe aim of the research was to determine the effect of extrusion conditions (various moisture content of raw materials and screw rotation speed), as well as the effect of recipe composition on the process efficiency and the energy consumption during treatment of potato and multigrain products. The efficiency of the extrusion process (Q) was determined by the mass of the product obtained at a given time for all prepared raw material mixtures and the process parameters used, while the specific mechanical energy demand was determined using the SME index. The obtained results allow to conclude that the level of raw materials moisture content had a greater impact on the efficiency and energy consumption of the extrusion process than the variable screw speed during the treatment. The efficiency of the process increased with the increasing moisture of the tested compositions, while a decrease in the requirements of SME was observed. The use of differentiated raw material compositions also influenced the Q and SME values determined during the tests.

PERBAIKAN MUTU BALL CLAY UNTUK BAHAN BAKU KERAMIK HALUS DENGAN PROSES PENGENDAPAN = THE IMPROVEMENT QUALITY OF BALL CLAY FOR FINE CERAMIC RAW MATERIALS USING PRECIPITATION PROCESS.

2015 ◽  
Vol 9 (3) ◽  
pp. 157-166
Author(s):  
Wahyu Garinas
Keyword(s):  
Grain Size ◽  
Chemical Composition ◽  
Raw Materials ◽  
Ceramic Materials ◽  
Raw Material ◽  
Precipitation Process ◽  
Test Results ◽  
Fine Ceramic ◽  
West Kalimantan ◽  
Ball Clay

Ball clay quality are derived from within the country is very variety and generally rather difficult to get raw materials as needed. This research used ball clay from the West Kalimantan and West Java area.Ball clay is one of the most important raw materials for the manufacture of fine ceramic. To get the ball clay raw materials in accordance with the standards it is necessary to processing of raw materials. Processing of ball clay in this research conducted by precipitation and filtration magnet. Testing of ball clay raw materials are : test chemical composition by wet methods (SNI. 15-0449-1989) and grain size of raw material (SNI.15-0578-1996). Ball clay that has been processed will be tested with the same method of SNI. Test results before and processed will be compared with a standard of quality ball clay(SNI, NGK, India) for fine ceramic materials. The test results of chemical composition and grain size ball clay raw material showed that samples from west kalimantan qualified for fine ceramic materials and samples from other areas did not meet the standards (SNI, NGK, India). ABSTRAKMutu ballclay yang terdapat di dalam negeri sangat beragam dan umumnya agak sulit mendapatkan bahan baku yang sesuai dengan kebutuhan. Pada penelitian ini digunakan ball clay yang berasal dari daerah Kalimantan Barat, Jawa Barat dan Jawa Timur. Ball clay merupakan salah satu bahan baku penting untuk pembuatan keramik halus. Untuk mendapatkan bahan baku ball clay sesuai dengan standar maka perlu dilakukan pengolahan bahan baku. Pengolahan ball clay dalam penelitian ini dilakukan dengan cara pengendapan dan penyaringan magnet. Pengujian terhadap bahan mentah ball clay meliputi : uji komposisi kimia dengan metode basah (SNI. 15-0449-1989) dan pengujian besar butir (SNI.15-0578-1996). Ball clay yang sudah diolah nantinya akan diuji dengan metode SNI yang sama. Hasil uji sebelum dan terolah akan dibandingkan dengan standar mutu ball clay untuk bahan keramik halus. Hasil uji dari komposisi kimia dan besar butir ball clay bahan mentah menunjukan bahwa sampel dari Kalbar memenuhi syarat untuk bahan keramik halus dan sampel dari daerah lainnya ternyata tidak memenuhi standar (SNI, NGK. India).

Production of Foundry Filters Using Al2O3 from the Al-Anodizing Process

2010 ◽  
Vol 62 ◽  
pp. 119-124 ◽  
Author(s):  
Graziela G. de Moraes ◽  
Bianca G. Oliveira ◽  
Cristina Siligardi ◽  
Murilo Daniel de Mello Innocentini ◽  
Amir A.M. Oliveira Jr. ◽  
...  
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Raw Material ◽  
Industrial Processes ◽  
High Alumina ◽  
Secondary Products ◽  
Ceramic Filters ◽  
Application Potential ◽  
Aluminum Anodizing

The manufacturing and materials transformation industries generate residues, which do not always have an adequate ecological destination. In many cases, however, these secondary products can be directly re-used as raw materials in other industrial processes. In this context, this article presents the characterization of the sludge generated in the aluminum anodizing process and emphasizes the application potential of this residue as a raw material for the production of industrial ceramic filters. Results show that the high alumina contents (89-96 wt%) and composition constancy, as well as the low particle size (~1 m) after calcination and milling, render this residue a suitable raw material to produce alumina filters with optimized properties for casting engineering metal components with better performance.

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