scholarly journals Evolution of the Fretting Wear Damage of a Complex Phase Compound Layer for a Nitrided High-Carbon High-Chromium Steel

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1391
Author(s):  
Yong Duan ◽  
Shengguan Qu ◽  
Siyu Jia ◽  
Xiaoqiang Li

In this paper, the X210CrW12 steel was subjected to gas nitriding to obtain a complex phase compound layer with limited porosity. The nitrided layer was characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The fretting wear behavior and the evolution of fretting wear damage of the compound layer were studied, and the worn surfaces were characterized by SEM/EDS and 3D optical profilometry. The results indicated that the compound layer showed superior fretting wear resistance and sufficient load-carrying capacity in the low loading case of 35 N, but the fracture of coarse nitrides (transformed primary carbides) was obviously detrimental to wear resistance. For the high loading case of 70 N, the low toughness of the compound layer led to the occurrence of brittle cracks, and the decrease in the thickness of the compound layer due to wear resulted in the cracking and spalling of the compound layer.

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Mengjiao Wang ◽  
Yunxia Wang ◽  
Jianzhang Wang ◽  
Na Fan ◽  
Fengyuan Yan

Super duplex stainless steel (SDSS) has excellent mechanical properties and corrosion resistance. However, currently, there are few researches conducted on its fretting wear performance. This paper studies the influence of different heat treatment temperatures and medium environment on the fretting wear performance of SAF 2507 SDSS. Results show that the combined effect of the sigma phase and seawater lubrication can significantly improve the wear resistance of SAF 2507 SDSS. After treated with different heat treatment temperatures, different contents of sigma phases are precipitated out of SAF 2507 SDSS, which improves the wear resistance of the material to different degrees. In addition, the fretting wear performance of SAF 2507 SDSS also relates to the lubrication medium. In air, the friction and wear performance of SAF 2507 SDSS is poor, while in seawater, solution and corrosion products that acted as a lubricant dramatically improve the wear resistance of the material. Under the combined action of heat treatment and seawater lubrication medium, the friction coefficient and wear reduce by 70% and 91%, respectively.


2019 ◽  
Vol 26 (07) ◽  
pp. 1850217 ◽  
Author(s):  
O. ÇOMAKLI ◽  
A. F. YETIM ◽  
B. KARACA ◽  
A. ÇELIK

The 31CrMoV9 steels were plasma nitrided under different gas mixture ratios to investigate an influence of nitrogen amount on wear behavior. The structure, mechanical and tribological behavior of untreated and nitrided 31CrMoV9 steels were analyzed with X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), microhardness device, 3D profilometer and pin-on-disk wear tester. The analysis outcomes displayed that the compound layer consists of nitride phases (Fe2N, Fe3N, Fe4N and CrN). Additionally, the thickness of the compound layers, surface hardness and roughness increased with increasing nitrogen amount in the gas mixture. The highest friction coefficient value was obtained at nitrogen amount of 50%, but the lowest value was seen at nitrogen amount of 6%. It was observed that wear resistance of 31CrMoV9 steel improved after plasma nitriding, and the best wear resistance was also obtained from plasma nitrided sample at the gas mixture of 94% H[Formula: see text]% N2.


Author(s):  
Liangliang Sheng ◽  
Xiangtao Deng ◽  
Hao Li ◽  
Yuxuan Ren ◽  
Guoqing Gou ◽  
...  

In this work, an in-situ XPS analysis test combined self-designed high precision fretting wear tester was carried out to study the fretting wear behavior and the resulting tribo-oxidation of thermal-oxidation film on Ti6Al4V titanium alloy under the varied working atmosphere. The fretting-induced tribo-oxidation under the air and vacuum ([Formula: see text] Pa) environment was analyzed and its response on the resulting fretting wear resistance and damage mechanism was discussed. Results show that the working environment plays a significant role in the formation of tribo-oxidation and then determining the fretting wear resistance. Thermal-oxidation film in the vacuum atmosphere shows a better fretting wear resistance than that in the air atmosphere for all fretting regimes, except for partial slip regime (PSR) where there is an equivalent fretting wear resistance. Compared with the substrate Ti6Al4V titanium alloy, the thermal-oxidation film in the vacuum atmosphere performs a good protection for titanium alloy, especially for slip regime (SR), but not applied for air atmosphere.


Author(s):  
Dongbo Wei ◽  
Fengkun Li ◽  
Xiangfei Wei ◽  
Tomasz Liskiewicz ◽  
Krzysztof J Kubiak ◽  
...  

In this study, surface Cr-Nb alloying was realized on γ-TiAl using double glow plasma hollow cathode discharge technique. An inter-diffusion layer was generated under the surface, composed of Cr2Nb intermetallic compounds. After Cr-Nb alloying, the surface nanohardness of γ-TiAl increased from 5.65 to 11.61 GPa. The surface H/E and H3/E2 increased from 3.37 to 5.98 and from 0.64 to 4.15, respectively. Cr-Nb alloying and its effect on fretting wear were investigated. The surface treatment resulted in improved plastic deformation and fretting wear resistance of γ-TiAl. The fretting wear test showed that an average friction coefficient of γ-TiAl against Si3N4 ball was significantly decreased after Cr-Nb alloying. The fluctuation of friction coefficient during running-in stage was significantly improved. The friction behavior of both γ-TiAl before and after Cr-Nb alloying could be divided into distinctive stages including formation of debris, flaking, formation of crack, and delamination. It was observed that the high hardness, resistance to plastic deformation, and fatigue resistance of γ-TiAl after Cr-Nb alloying could inhibit the formation of debris and delamination during friction test. The fretting wear scar area and the maximum wear scar depth were decreased, indicating that the wear resistance of γ-TiAl has been greatly improved after Cr-Nb alloying. The results indicated that plasma surface Cr-Nb alloying is an effective way for improving the fretting wear resistance of γ-TiAl in aviation area.


2012 ◽  
Vol 562-564 ◽  
pp. 318-321 ◽  
Author(s):  
Xiao Peng Huang ◽  
Jing Feng Wu ◽  
Fang Xin Wan ◽  
Ke Ping Zhang

In this study, the wear behavior of 9SiCr steel under different treatment with plant abrasive was evaluated by using an abrasive rubber wheel tester. The samples’ microstructures were analyzed by a metallurgical microscope, the samples’ worn surface morphology was observed by using SEM.The results show that: With the increasing of hardness of sample, Its wear resistance is greatly improved. Hardness of laser quenching sample is the highest, wear resistance of it is the best, the second is sub temperature sample. The wear rates and the wear coefficients are proportional to the sliding distance. The Laser quenching samplel display a consistent behaviour with a very low wear rate and a small increase of the wear damage is observed during the abrasive wear tests. The worn surfaces of the three kind samples are characterized by the micro-cutting wear, and no treatment sample is accompanied by fatigue wear mechanism.


2014 ◽  
Vol 635 ◽  
pp. 89-93
Author(s):  
Martin Orečný ◽  
Petra Lacková ◽  
Marián Buršák

The proposed paper deals about the heat treatment of two types of chromium tool steels that are assigned to work in specific conditions of abrasion wear. The materials are heat treated to achieve high hardness for higher abrasion wear resistance. An additional increase of the materials abrasion wear resistance can be achieved by applying nitridation with diffusion annealing of the material surface. The paper deals about the influence of the material purity, his chemical composition on the process of diffusion, the quality of the nitrided layer of a vacuum smelted steel Bӧhler W400 VMR and a chromium steel X210Cr12.


1998 ◽  
Vol 120 (3) ◽  
pp. 482-488 ◽  
Author(s):  
Kee-Rong Wu ◽  
Raymond G. Bayer ◽  
Peter A. Engel ◽  
D. C. Sun

Cutting tools are often coated with titanium nitride (TiN) for its good wear resistance. The method of coating by physical vapor deposition (PVD) has many superior features over other methods of deposition. Among the parameters affecting the wear resistance of PVD TiN coatings, the most crucial ones are the deposition temperature and the coating thickness. This paper presents an experimental investigation of the wear characteristics of PVD TiN coatings produced at two deposition temperatures (around 220°C and 371°C) and for a range of coating thicknesses (0.48 μm to 3.25 μm). A ball-on-flat configuration was used in the study. The flat specimen, made of M2 tool steel coated with TiN, was slid against a 52100 chromium steel (Cr-steel) or a tungsten carbide (WC) ball, dry. These two counterbody materials were chosen because of their different properties. The wear volume was measured and wear scar examined with a 3-D optical profilometer. The worn surfaces and debris were analyzed with scanning Auger microscopy (SAM) and an electron probe microanalyzer (EPMA). Quantitative data were obtained for the wear volume and coefficient of friction (COF) as functions of the sliding cycles. In the case of TiN versus Cr-steel, the presence of transferred wear debris on the flattened ball surface and iron oxide in the wear tracks of the coating surface was a major factor controlling the wear behavior. In the case of TiN versus WC, no transferred layers were observed; instead, the presence of flake type debris from the coating in the wear tracks appeared to be the controlling factor. It was concluded that deposition temperature, coating thickness, and counterface influenced wear behavior. For the lower deposition temperature, wear was significantly reduced by thinner coatings. However, for the higher deposition temperature, wear reduction was only obtained with the Cr-steel counterface.


Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 304 ◽  
Author(s):  
Hongling Qin ◽  
Runzhou Xu ◽  
Pixiang Lan ◽  
Jian Wang ◽  
Wenlong Lu

Powder Bed Fusion (PBF) is an additive manufacturing technology used to produce metal-based materials. PBF materials have a unique microstructure as a result from repeated and sharp heating/cooling cycles. Many researches have been carried out on relations between processing parameters of the PBF technology, obtained microstructures and mechanical properties. However, there are few studies on the tribological properties of PBF materials at various contact conditions. This article describes previous and recent studies related to the friction performance. This is a critical aspect if PBF materials are applied to friction pair components. This paper discusses wear rates and wear mechanisms of PBF materials under dry friction, boundary lubrication and micro-motion conditions. PBF materials have higher hardness due to fine grains. PBF materials have a higher wear resistance than traditional materials due to their solid solution strengthening. In addition, hard particles on the surface of PBF components can effectively reduce wear. The reasonable combination of process parameters can effectively improve the density of parts and thus further improve the wear resistance. This review paper summarized the wear behavior of PBF materials, the wear mechanism of metal materials from dry friction to different lubrication conditions, and the wear behavior under fretting wear. This will help to control the processing parameters and material powder composition of parts, so as to achieve the required material properties of parts and further improve the wear performance.


2020 ◽  
Vol 34 (18) ◽  
pp. 2050164
Author(s):  
Qibing Tang ◽  
Xuejiao Wei ◽  
Hao Li ◽  
Xinyue Qiu ◽  
Xiaojun Xu ◽  
...  

An experimental investigation was conducted to study the fretting wear behavior of low alloyed construction steel in the tempered fully martensitic state. The resulting damage mechanism and the resistance to fretting wear of martensitic steels subjected to different tempering temperature was evaluated and compared with the virgin (un-tempered) martensitic steel under the different loading conditions. The results show that the friction coefficient increases with the increase of the tempering temperature for all the applied loads. The fretting wear resistance mainly depends on the tempering temperature. Compared to the virgin (un-tempered) full martensite, most of the tempered martensites have better fretting wear resistance, in which the tempered martensitic (TM) steel of [Formula: see text] due to a good balance of strength and ductility has a super fretting wear resistance for all loading conditions. In addition, the correlation of fretting wear resistance with the initial hardness was discussed.


Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1538 ◽  
Author(s):  
Shengfa Zhu ◽  
Yanping Wu ◽  
Zhengyang Li ◽  
Liping Fang ◽  
Anyi Yin ◽  
...  

Depleted uranium has been widely applied in nuclear energy fields. However, its poor corrosion and wear resistance restrict its applications. A titanium/titanium nitride (Ti/TiN) multilayer film was deposited on a uranium surface to improve its fretting wear resistance. Fretting wear tests were carried out using a pin-on-disc configuration. The fretting behaviors of uranium and the Ti/TiN film were investigated under different normal loads. With the normal load increasing, the mode of fretting wear gradually transformed from slip region (SR) to mixed fretting region (MFR) and then to partial slip region (PSR). It is illustrated that the normal load had an obvious effect on the fretting wear behavior. The friction coefficients of both uranium and Ti/TiN multilayer film decreased with the increase of the normal load. In SR, the main wear mechanisms were delamination and abrasion for uncoated uranium, and delamination and oxidation for uranium coated with the Ti/TiN multilayer film. Photoelectron spectroscopy (XPS) analysis also showed that the Ti/TiN coating was oxidized and formed TiO2 during fretting wear. The wear depth of naked uranium was much greater than that of coated uranium, which demonstrated that the Ti/TiN multilayer film could effectively improve the wear properties of uranium.


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