scholarly journals Comparison of Linear and Nonlinear Ultrasonic Parameters in Characterizing Grain Size and Mechanical Properties of 304L Stainless Steel

Metals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1279 ◽  
Author(s):  
Sungho Choi ◽  
Juyoung Ryu ◽  
Jae-Seung Kim ◽  
Kyung-Young Jhang

Ultrasonic nondestructive techniques can be used to characterize grain size and to evaluate mechanical properties of metals more practically than conventional destructive optical metallography and tensile tests. Typical ultrasonic parameters that can be correlated with material properties include ultrasonic velocity, ultrasonic attenuation coefficient, and nonlinear ultrasonic parameters. In this work, the abilities of these ultrasonic parameters to characterize the grain size and the mechanical properties of 304L stainless steel were evaluated and compared. Heat-treated specimens with different grain sizes were prepared and tested, where grain size ranged from approximately 40 to 300 μm. The measurements of ultrasonic velocity and ultrasonic attenuation coefficient were based on a pulse-echo mode, and the nonlinear ultrasonic parameter was measured based on a through-transmission mode. Grain size, elastic modulus, yield strength, and hardness were measured using conventional destructive methods, and their results were correlated with the results of ultrasonic measurements. The experimental results showed that all the measured ultrasonic parameters correlated well with the average grain size and the mechanical properties of the specimens. The nonlinear ultrasonic parameter provided better sensitivity than the ultrasonic velocity and the ultrasonic attenuation coefficient, which suggests that the nonlinear ultrasonic measurement would be more effective in characterizing grain size and mechanical properties than linear ultrasonic measurements.

2021 ◽  
Vol 22 (4) ◽  
pp. 687-696
Author(s):  
Sachin Rai ◽  
Navin Chaurasiya ◽  
Pramod K. Yadawa

Consequent to the interaction potential model, the high-order elastic constants at high entropy alloys in single-phase quaternary ScTiZrHf have been calculated at different temperatures. Elastic constants of second order (SOECs) helps to determine other ultrasonic parameters. With the help of SOECs other elastic moduli, bulk modulus, shear modulus, Young’s modulus, Pugh’s ratio, elastic stiffness constants and Poisson’s ratio are estimated at room temperature for elastic and mechanical characterization. The other ultrasonic parameters are calculated at room temperature for elastic and mechanical characterization. The temperature variation of ultrasonic velocities along the crystal's z-axis is evaluated using SOECs. The temperature variation of the  average debye velocity and the thermal relaxation time (τ) are also estimated along this orientation axis. The ultrasonic properties correlated with elastic, thermal and mechanical properties which is temperature dependent is also discussed. The ultrasonic attenuation due to phonon – phonon (p-p) interactions is also calculated at different temperatures. In the study of ultrasonic attenuation such as a function of temperature, thermal conductivity appears to be main contributor and p- p interactions are the responsible reason of attenuation and found that the mechanical properties of the high entropy alloy ScTiZrHf are superior at room temperature.


2020 ◽  
pp. 147592172092292
Author(s):  
Hamad Alnuaimi ◽  
Umar Amjad ◽  
Pietro Russo ◽  
Valentina Lopresto ◽  
Tribikram Kundu

In this article, a holistic technique for sensing damage initiation, as well as damage progression in composite plates, is presented combining linear and nonlinear ultrasonic techniques. For this investigation, multiple sets of composite plate specimens made of two different composite materials were fabricated to check if the proposed technique works for different types of specimens. The specimens were damaged by impact loading and then inspected by propagating Lamb waves through them. Different failure mechanisms, such as fiber breaks, matrix cracking, debonding, and delamination, cause composite damage. Two groups of composite specimens that were fabricated and damaged were glass fiber–reinforced polymer composite and basalt fiber–reinforced polymer composite. A chirp signal excited by PZT (lead zirconate titanate) transducer was propagated through undamaged and damaged specimens to investigate the effects of varying degrees of damage on the recorded signals. Both linear and nonlinear ultrasonic parameters were extracted from the recorded signals and analyzed. The change in the linear ultrasonic parameters such as the wave speed and attenuation with damage progression were recorded. A new nonlinear ultrasonic parameter, the sideband peak count or sideband peak count-index, is also introduced and calculated from the recorded signals. It is observed that the nonlinear ultrasonic parameter can monitor the early stage of damage progression better than the linear ultrasonic parameters, while some linear ultrasonic parameters are more effective than the nonlinear ultrasonic parameter for monitoring the advanced stage of damage. Therefore, a combination of linear ultrasonic and nonlinear ultrasonic analyses is ideal for the holistic monitoring of the composite panels from the crack nucleation stage to the structural failure stage.


2015 ◽  
Vol 72 ◽  
pp. 25-32 ◽  
Author(s):  
Xiongbing Li ◽  
Yongfeng Song ◽  
Feng Liu ◽  
Hongwei Hu ◽  
Peijun Ni

2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.


Alloy Digest ◽  
1995 ◽  
Vol 44 (5) ◽  

Abstract The Microcast-X process produces a substantially finer grain size that improves mechanical properties in MAR-M-247 with modest negative impact on rupture properties above 1600 F (871 C). This datasheet provides information on composition, microstructureand tensile properties as well as creep and fatigue. It also includes information on casting. Filing Code: Ni-481. Producer or source: Howmet Corporation.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 492
Author(s):  
Jan Foder ◽  
Jaka Burja ◽  
Grega Klančnik

Titanium additions are often used for boron factor and primary austenite grain size control in boron high- and ultra-high-strength alloys. Due to the risk of formation of coarse TiN during solidification the addition of titanium is limited in respect to nitrogen. The risk of coarse nitrides working as non-metallic inclusions formed in the last solidification front can degrade fatigue properties and weldability of the final product. In the presented study three microalloying systems with minor additions were tested, two without any titanium addition, to evaluate grain size evolution and mechanical properties with pre-defined as-cast, hot forging, hot rolling, and off-line heat-treatment strategy to meet demands for S1100QL steel. Microstructure evolution from hot-forged to final martensitic microstructure was observed, continuous cooling transformation diagrams of non-deformed austenite were constructed for off-line heat treatment, and the mechanical properties of Nb and V–Nb were compared to Ti–Nb microalloying system with a limited titanium addition. Using the parameters in the laboratory environment all three micro-alloying systems can provide needed mechanical properties, especially the Ti–Nb system can be successfully replaced with V–Nb having the highest response in tensile properties and still obtaining satisfying toughness of 27 J at –40 °C using Charpy V-notch samples.


2021 ◽  
Vol 104 (2) ◽  
pp. 003685042110294
Author(s):  
Khaled Abd El-Aziz ◽  
Emad M Ahmed ◽  
Abdulaziz H Alghtani ◽  
Bassem F Felemban ◽  
Hafiz T Ali ◽  
...  

Aluminum alloys are the most essential part of all shaped castings manufactured, mainly in the automotive, food industry, and structural applications. There is little consensus as to the precise relationship between grain size after grain refinement and corrosion resistance; conflicting conclusions have been published showing that reduced grain size can decrease or increase corrosion resistance. The effect of Al–5Ti–1B grain refiner (GR alloy) with different percentages on the mechanical properties and corrosion behavior of Aluminum-magnesium-silicon alloy (Al–Mg–Si) was studied. The average grain size is determined according to the E112ASTM standard. The compressive test specimens were made as per ASTM: E8/E8M-16 standard to get their compressive properties. The bulk hardness using Vickers hardness testing machine at a load of 50 g. Electrochemical corrosion tests were carried out in 3.5 % NaCl solution using Autolab Potentiostat/Galvanostat (PGSTAT 30).The grain size of the Al–Mg–Si alloy was reduced from 82 to 46 µm by the addition of GR alloy. The morphology of α-Al dendrites changes from coarse dendritic structure to fine equiaxed grains due to the addition of GR alloy and segregation of Ti, which controls the growth of primary α-Al. In addition, the mechanical properties of the Al–Mg–Si alloy were improved by GR alloy addition. GR alloy addition to Al–Mg–Si alloy produced fine-grained structure and better hardness and compressive strength. The addition of GR alloy did not reveal any marked improvements in the corrosion properties of Al–Mg–Si alloy.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.


2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.


Sign in / Sign up

Export Citation Format

Share Document