Finite Element Modeling of Raw Materials Milling Used in Food Industry

2015 ◽  
Vol 1128 ◽  
pp. 282-287
Author(s):  
Mirabela Ioana Lupu ◽  
Vasile Pădureanu ◽  
Valeriu Steriu
Keyword(s):  
Finite Element ◽  
Energy Consumption ◽  
Raw Materials ◽  
Testing Machine ◽  
Materials Testing ◽  
Compression Stress ◽  
Compression Process ◽  
Corn Seed ◽  
3D Space ◽  
Experimental Researches

In a series of processes which occur in various processing industries, it is necessary that the raw materials, finished products or intermediate products to be grind to accelerate the technological phase, to obtain a product from raw materials or even only for commercialization the products [1]. Modeling program can be used to study and understand the behavior of an individual grain under compression stress. The results from previous studies have shown that the modeling program can be used [2] for predicting the grain deformation, the compression stress and the energy consumption obtained as a consequence of the grain compression process. This paper presents a comparison of a modeling and experimental study on the influence of the physical properties of a single corn seed on compression grinding process. The mathematical model by finite element method for the corn compression process is made in order to establish the forces that appear to the first cracks of the grain, to determine the maximum force of the corn compression, the deformations of the grain resulted after the compression and the energy consumption during the compression process. For this simulation it was used the mechanical structural module in 3D space of the COMSOL Multiphysics software. The experimental researches were carried out on an individual corn seed, using the materials testing machine Zwick / Roell 5 kN, to which was adapted the compression device [3]. In the experimental researches have been followed the same properties as at the mathematical modeling.

scholarly journals Crushed Bricks: Demolition Waste as a Sustainable Raw Material for Geopolymers

2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Building Materials ◽  
Mechanical Performance ◽  
Raw Materials ◽  
Construction Material ◽  
Raw Material ◽  
The European Union ◽  
Total Energy Consumption ◽  
Demolition Waste ◽  
Crushed Brick

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.

scholarly journals Machine Learning-Based Models for the Estimation of the Energy Consumption in Metal Forming Processes

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 833
Author(s):  
Irene Mirandola ◽  
Guido A. Berti ◽  
Roberto Caracciolo ◽  
Seungro Lee ◽  
Naksoo Kim ◽  
...  
Keyword(s):  
Machine Learning ◽  
Finite Element ◽  
Energy Consumption ◽  
Metal Forming ◽  
Mutual Influence ◽  
Rolling Process ◽  
Ring Rolling ◽  
Gradient Boosting ◽  
Average Error ◽  
Ring Rolling Mill

This research provides an insight on the performances of machine learning (ML)-based algorithms for the estimation of the energy consumption in metal forming processes and is applied to the radial-axial ring rolling process. To define the mutual influence between ring geometry, process settings, and ring rolling mill geometries with the resulting energy consumption, measured in terms of the force integral over the processing time (FIOT), FEM simulations have been implemented in the commercial SW Simufact Forming 15. A total of 380 finite element simulations with rings ranging from 650 mm < DF < 2000 mm have been implemented and constitute the bulk of the training and validation datasets. Both finite element simulation settings (input), as well as the FI (output), have been utilized for the training of eight machine learning models, implemented with Python scripts. The results allow defining that the Gradient Boosting (GB) method is the most reliable for the FIOT prediction in forming processes, being its maximum and average errors equal to 9.03% and 3.18%, respectively. The trained ML models have been also applied to own and literature experimental cases, showing a maximum and average error equal to 8.00% and 5.70%, respectively, thus proving once again its reliability.

scholarly journals Comparative Study of High-Performance Concrete Characteristics and Loading Test of Pretensioned Experimental Beams

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 427
Author(s):  
Pavlina Mateckova ◽  
Vlastimil Bilek ◽  
Oldrich Sucharda
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
High Performance Concrete ◽  
Raw Materials ◽  
Load Capacity ◽  
Materials Testing ◽  
Loading Test ◽  
Conventional Concrete ◽  
Concrete Mechanical Properties ◽  
Normal Strength

High-performance concrete (HPC) is subjected to wide attention in current research. Many research tasks are focused on laboratory testing of concrete mechanical properties with specific raw materials, where a mixture is prepared in a relatively small amount in ideal conditions. The wider utilization of HPC is connected, among other things, with its utilization in the construction industry. The paper presents two variants of HPC which were developed by modification of ordinary concrete used by a precast company for pretensioned bridge beams. The presented variants were produced in industrial conditions using common raw materials. Testing and comparison of basic mechanical properties are complemented with specialized tests of the resistance to chloride penetration. Tentative expenses for normal strength concrete (NSC) and HPC are compared. The research program was accomplished with a loading test of model experimental pretensioned beams with a length of 7 m made of ordinarily used concrete and one variant of HPC. The aim of the loading test was to determine the load–deformation diagrams and verify the design code load capacity calculation method. Overall, the article summarizes the possible benefits of using HPC compared to conventional concrete.

Biocement: Green Building- and Energy-Saving Material

2011 ◽  
Vol 347-353 ◽  
pp. 4051-4054 ◽  
Author(s):  
Jian Chu ◽  
Volodymyr Ivanov ◽  
Viktor Stabnikov ◽  
Jia He ◽  
Bing Li ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Microbial Biomass ◽  
Enzymatic Activity ◽  
Energy Saving ◽  
Building Material ◽  
Clayey Soil ◽  
Raw Materials ◽  
Green Building ◽  
Specific Enzymatic Activity ◽  
Porous Soil

Cement and chemical grouts have often been used for soil strengthening. However, high cost, energy consumption, and harm to environment restrict their applications. Biocement could be a new green building- material and energy-saving material. Biocement is a mixture of enzymes or microbial biomass with inorganic chemicals, which can be produced from cheap raw materials. Supply of biocementing solution to the porous soil or mixing of dry biocement with clayey soil initiate biocementation of soil due to specific enzymatic activity. Different microorganisms and enzymes can be used for production of biocement.

Effects of Various Edge-Curve Types and Rotational Speeds of Disc Blades on Breaking Force and Energy Consumption in the Maize Stalk Chopping Process

2021 ◽  
Vol 37 (5) ◽  
pp. 951-965
Author(s):  
Peng Liu ◽  
Jin He ◽  
Hongwen Li ◽  
Qingjie Wang ◽  
Caiyun Lu ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Energy Consumption ◽  
Fem Simulation ◽  
Influential Factor ◽  
List Type ◽  
Breaking Force ◽  
Field Validation ◽  
Validation Experiment ◽  
Element Method

HighlightsThe peak breaking force and energy consumption change in maize stalk were predicted by the FEM.A high SADBT reduced the PBFR and PBFS and increased the ECSC.The TRYDB had the most critical effect on the peak breaking force and energy consumption.Abstract. The mechanized retention of stalks is the primary method to avoid open burning. However, the variation in the breaking force and energy consumption in the chopping process of mechanized retention must be clarified. Therefore, based on the finite element method (FEM) and field validation experiments, the effects of various edge-curve types and rotational speeds of disc blades for maize stalk retention on the breaking force and energy consumption were examined. The test indices were the peak breaking force of the rind (PBFR) and stalk (PBFS), energy consumption of stalk chopping (ECSC), and energy transmission efficiency (ETE). The test factors were the spiral disc blade type (Archimedean, logarithmic, and sinusoidal-exponential spiral), slide-cutting angles of the disc blade tip (SADBT, 30°, 40°, 50°, and 60°), rotational speed of the Y-type blade (RSYB, 1400, 1600, 1800, 2000, 2200, and 2400 rpm), and transmission ratio between Y-type and disc blades (TRYDB, 0.25, 0.50, 0.75, and 1.0). The chopping process was divided into the cutting processes of the initial rind, rind and pith, final rind, and stalk end. The results showed that the SADBT, TRYDB, and RSYB had significant effects on the PBFR, PBFS, ECSC, and ETE. The most influential factor on all test indices was the TRYDB. The RSYB positively affected the PBFR, PBFS, and ECSC. The growth rates of the PBFR, PBFS, and ECSC increased with the TRYDB. The maximum PBFR, PBFS, and ETE values were obtained under an SADBT of 60°, and the maximum ECSC value was obtained under an SADBT of 40°. The difference in energy consumption between the field validation experiment and simulation was less than 10%, which proved the correct results of the FEM simulation. Keywords: Energy consumption, Finite element method, Maize stalk, Peak breaking force, Slide cutting.

Simulation Analysis of Secondary-Load Rc Square Columns Strengthened with IFRP

2014 ◽  
Vol 501-504 ◽  
pp. 578-582
Author(s):  
Liang Hsu ◽  
Ming Long Hu ◽  
Jun Zhi Zhang
Keyword(s):  
Finite Element ◽  
Simulation Analysis ◽  
Element Model ◽  
Fiber Reinforced Polymer ◽  
Experimental Result ◽  
Compression Process ◽  
Reinforced Polymer ◽  
Secondary Load ◽  
The Impact ◽  
The Finite Element Model

Considering secondary load, simulate the axial compression process of reinforced concrete square columns strengthened with igneous rock fiber reinforced polymer with Abaqus. Make a comparison between the simulation result and experimental result. The finite-element model can simulate the experiment preferably. And the impact of lagged strain is very obvious.

scholarly journals A fine desintegration of plants suitable for composite biofuels production

2012 ◽  
Vol 49 (No. 1) ◽  
pp. 7-11 ◽  
Author(s):  
J. Souček ◽  
I. Hanzlíková ◽  
P. Hutla
Keyword(s):  
Energy Consumption ◽  
Technological Process ◽  
Material Properties ◽  
Statistical Evaluation ◽  
Raw Materials ◽  
Correct Choice ◽  
Input And Output ◽  
Input Material ◽  
Wide Range ◽  
Average Size

In case of pressed composite biofuels production the important part of the production process is the input row materials disintegration. In dependence on disintegrated material properties, disintegration device, grinding stage and technological process there is in practice necessary for disintegration of culm materials 0.5&ndash;7% and of wooden species even 0.75&ndash;10% of total energetical content of material. A wide range of these figures means that in this sphere of raw materials adaptation can be reached relative high savings through correct choice of technological process and device. The authors of the paper have measured energy consumption of fine disintegration of lignocellulose materials in dependence on particles size and moisture. By the realized measurement of different average size of both input and output particles and consequent statistical evaluation was proved the fiducial energy consumption increase at higher stage of disintegration and higher moisture of the input material. All measurements were carried-out for the grinding mill &Scaron;K 300 and the output particles size was limited by the exchange sieves mesh dimension.

scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

scholarly journals TECHNICAL AND TECHNOLOGICAL SOLUTIONS FOR PREPARING FLAX RAW MATERIALS FOR PROCESSING

2021 ◽  
pp. 227-237
Author(s):  
Yu. Вerezovsky ◽  
T. Kuzmina ◽  
M. Yedynovych ◽  
G. Boyko ◽  
N. Lyalina ◽  
...  
Keyword(s):  
Raw Materials ◽  
Hollow Structure ◽  
Weather Conditions ◽  
Raw Material ◽  
Hollow Structures ◽  
Adverse Weather Conditions ◽  
Adverse Weather ◽  
Long Time ◽  
Experimental Researches

The article contains theoretical and experimental researches in the field of the preservation of flax raw material of high moisture content. In the article, factors that are worsening the quality of flax raw material, resulting in non-observance of agrotechnical and technological requirements of preparing, collecting, harvesting the stem material, adverse weather conditions and other factors, are considered. The objective of this paper is to study the influence of preservation agents’ concentrations and of hollow structure device on the quality of flax raw material during long-time storage. In the article, the influence of aqueous preservatives’ concentration, humidity, storage length on the quality of fibrous products, obtained as a result of processing stem material, is analyzed. The influence of the device of hollow structures, as an alternative to preservatives, on the storage process of bast crops stem material was evaluated. The method of flax retted straw storage is described, actions of the main factors influence on the strength of fibers are analyzed. It is demonstrated, that prolongation of flax raw material preservation time can be made by using preservatives without considerable wastes of quality.

scholarly journals Processes of heat and mass transfer during drying of red beetroot

2020 ◽  
Vol 6 (2) ◽  
pp. 81-87
Author(s):  
Zhanna Petrova ◽  
◽  
Kateryna Samoilenko ◽  
Vitaly Vishnevsky
Keyword(s):  
Mass Transfer ◽  
Energy Consumption ◽  
Heat And Mass Transfer ◽  
Raw Materials ◽  
Antioxidant Properties ◽  
Calculation Model ◽  
Experimental Results ◽  
Biologically Active ◽  
Raw Material ◽  
Drying Process

Red beetroot is the main raw material which has a high content of betanine with antioxidant properties. An important emphasis in the processing of antioxidant raw materials by drying is to reduce energy consumption for the dehydration process, the maximum preservation of biologically active substances, and to reduce the cost of the final product. Drying is a complex and energy-intensive process. Therefore, to optimize energy consumption during drying and selection of rational modes of dehydration, it is necessary to apply the calculated analysis of heat and mass transfer on the basis of adequate mathematical models. Calculated and experimental results are compared. In general, the comparison of the results of numerical modeling of convection drying processes of the red beetroot sample with the experimental results showed their rather satisfactory qualitative agreement. The calculation model can be used to approximate the characteristics of the drying process of red beetroot, in particular the time required for drying. The obtained results of calorimetric studies allow stating that with correctly selected compositions, not only the components of native raw materials are stabilized, but also the drying process is intensified with the reduction of energy consumption to process.

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