Innovative Surface Technologies to Create Protective Functional Coatings on Light Metal Alloys

2021 ◽  
Vol 876 ◽  
pp. 31-38
Author(s):  
Feng Yan Hou ◽  
Ian Mardon ◽  
Jun Zhe Dong ◽  
Chris Goode

Weight reduction in automotive and aerospace components can improve energy efficiency, reduce emissions, and increase performance. The adoption of light metals such as aluminium, magnesium and titanium alloys, is essential to these performance improvements; however, these alloys require protective surface coatings to prevent corrosion and resulting mechanical failures during service life. Traditional protective coatings for light-weight materials can be costly in terms of energy, raw materials, and environmental sustainability. New durable coating approaches are required to allow light-weight materials to be fully exploited in high performance applications. Novel Cirrus HybridTM coatings, a recent innovation in surface finishing, can protect a wide range of light metal alloy components using a sustainable, non-toxic process. Cirrus HybridTM coating technology deposits a thin-film, inorganic coating that bonds tightly to the light-metal alloy substrate. The process is energy efficient, does not rely on hazardous chemicals, and is up to 5 times thinner than traditional coatings for light metals. A Cirrus HybridTM coating provides excellent anti-corrosion, scratch, and wear properties, along with superior tribological, electrical, and optical performance. This paper updates the art of these innovative new coating technologies for reducing weight in industrial components without compromising functionality or performance.

Author(s):  
Anil K. Tolpadi ◽  
Michael E. Crawford

The heat transfer and aerodynamic performance of turbine airfoils are greatly influenced by the gas side surface finish. In order to operate at higher efficiencies and to have reduced cooling requirements, airfoil designs require better surface finishing processes to create smoother surfaces. In this paper, three different cast airfoils were analyzed: the first airfoil was grit blasted and codep coated, the second airfoil was tumbled and aluminide coated, and the third airfoil was polished further. Each of these airfoils had different levels of roughness. The TEXSTAN boundary layer code was used to make predictions of the heat transfer along both the pressure and suction sides of all three airfoils. These predictions have been compared to corresponding heat transfer data reported earlier by Abuaf et al. (1997). The data were obtained over a wide range of Reynolds numbers simulating typical aircraft engine conditions. A three-parameter full-cone based roughness model was implemented in TEXSTAN and used for the predictions. The three parameters were the centerline average roughness, the cone height and the cone-to-cone pitch. The heat transfer coefficient predictions indicated good agreement with the data over most Reynolds numbers and for all airfoils-both pressure and suction sides. The transition location on the pressure side was well predicted for all airfoils; on the suction side, transition was well predicted at the higher Reynolds numbers but was computed to be somewhat early at the lower Reynolds numbers. Also, at lower Reynolds numbers, the heat transfer coefficients were not in very good agreement with the data on the suction side.


2021 ◽  
Vol 13 (9) ◽  
pp. 4886
Author(s):  
Katia Perini ◽  
Fabio Magrassi ◽  
Andrea Giachetta ◽  
Luca Moreschi ◽  
Michela Gallo ◽  
...  

Urban greening provides a wide range of ecosystem services to address the main challenges of urban areas, e.g., carbon sequestration, evapotranspiration and shade, thermal insulation, and pollution control. This study evaluates the environmental sustainability of a vertical greening system (VGS) built in 2014 in Italy, for which extensive monitoring activities were implemented. The life-cycle assessment methodology was applied to quantify the water–energy–climate nexus of the VGS for 1 m2 of the building’s wall surface. Six different scenarios were modelled according to three different end-of-life scenarios and two different useful lifetime scenarios (10 and 25 years). The environmental impact of global-warming potential and generated energy consumption during the use phase in the VGS scenarios were reduced by 56% in relation to the baseline scenario (wall without VGS), and showed improved environmental performance throughout the complete life cycle. However, the water-scarcity index (WSI) of the VGS scenarios increased by 42%. This study confirms that the installation of VGSs offers a relevant environmental benefit in terms of greenhouse-gas emissions and energy consumption; however, increased water consumption in the use phase may limit the large-scale application of VGSs.


Author(s):  
Suppanunta Romprasert ◽  
Korakot Kataboonyaruk ◽  
Natthacha Tangnititham ◽  
Tanyaluk Suwanthaijaroen ◽  
Maytavee Soonthornwattanachai ◽  
...  

Paper focuses on the renewable energy in Thailand. Objective is to compare risk on renewable energy and transportation consumption on biodiesel. It is using SWOT analysis and sustainable development theory as the tools. Besides, collecting data via questionnaire to investigate behaviors of people in having the ideas relating to biodiesel. The 52 responses from survey launching have returned. According to the results, the current consumption of biodiesel is still low because insufficient is on awareness of the consumers' trusts about biodiesel. Moreover, government's policy is not in good quality control. Biodiesel price has not been confirmed or set up in a clear standard that shows confidence in biodiesel to consumers. Remains adherence to diesel as it has been used for a longer period of time. Therefore, the risk of renewable energy in biodiesel is a relatively high risk. At the same time, in terms of environmental sustainability development, research results show that the use of biodiesel can help reducing air pollution at either PM 2.5 or global warming. Also, it would distribute an income to palm farmers. The results can be implemented for making improvements and suggesting recommendations to the government. A strengthening policy on renewable energy security and implement strategies is for solving various energy problems. With the concept of supporting research and development, it can create a wide range of knowledges, and the production of biodiesel as renewable energy. There should control the price structure, and the well quality practices to be fairly suitable in the nearly future. Keywords: Biodiesel, Consumption, Renewable Energy, Risk, Transportation


Author(s):  
A. R. Boccaccini ◽  
S. Keim ◽  
R. Ma ◽  
Y. Li ◽  
I. Zhitomirsky

Electrophoretic deposition (EPD) is attracting increasing attention as an effective technique for the processing of biomaterials, specifically bioactive coatings and biomedical nanostructures. The well-known advantages of EPD for the production of a wide range of microstructures and nanostructures as well as unique and complex material combinations are being exploited, starting from well-dispersed suspensions of biomaterials in particulate form (microsized and nanoscale particles, nanotubes, nanoplatelets). EPD of biological entities such as enzymes, bacteria and cells is also being investigated. The review presents a comprehensive summary and discussion of relevant recent work on EPD describing the specific application of the technique in the processing of several biomaterials, focusing on (i) conventional bioactive (inorganic) coatings, e.g. hydroxyapatite or bioactive glass coatings on orthopaedic implants, and (ii) biomedical nanostructures, including biopolymer–ceramic nanocomposites, carbon nanotube coatings, tissue engineering scaffolds, deposition of proteins and other biological entities for sensors and advanced functional coatings. It is the intention to inform the reader on how EPD has become an important tool in advanced biomaterials processing, as a convenient alternative to conventional methods, and to present the potential of the technique to manipulate and control the deposition of a range of nanomaterials of interest in the biomedical and biotechnology fields.


2021 ◽  
Vol 9 (6) ◽  
pp. 13-25
Author(s):  
Michail Angelopoulos ◽  
Yannis Pollalis

This research focuses on providing insights for a solution for collecting, storing, analyzing and visualizing data from customer energy consumption patterns. The data analysis part of our research provides the models for knowledge discovery that can be used to improve energy efficiency at both producer and consumer ends. Τhe study sets a new analytical framework for assessing the role of behavioral knowledge in energy efficiency using a wide range of Case Studies, Experiments, Research, Information and Communication Technologies (ICT) in combination with the most modern econometric methods and large analytical data taking into account the characteristics of the study participants (household energy customers).


Author(s):  
Martin Löbel ◽  
Thomas Lindner ◽  
Maximilian Grimm ◽  
Lisa-Marie Rymer ◽  
Thomas Lampke

AbstractHigh-entropy alloys (HEAs) have shown a wide range of promising structural and functional properties. By the application of coating technology, an economical exploitation can be achieved. The high wear and corrosion resistance of HEAs make them particularly interesting for the application as protective coatings. Especially for alloys with a high chromium content, a high corrosion resistance has been revealed. For the current investigations, the equimolar HEA CrFeCoNi with a single-phase face centered cubic structure is considered as a base alloy system. To increase the corrosion resistance as well as the hardness and strength, the influence of the alloying elements aluminum and molybdenum is analyzed. For the current investigations, the high kinetic process high-velocity oxygen fuel thermal spraying (HVOF) has been considered to produce coatings with a low porosity and oxide content. Feedstock is produced by inert gas atomization. The influence of the alloy composition on the microstructure, phase formation and resulting property profile is studied in detail. A detailed analysis of the corrosion resistance and underlying mechanisms is conducted. The pitting and passivation behavior are investigated by potentiodynamic polarization measurements in NaCl and H2SO4 electrolyte. A distinct improvement of the corrosion resistance can be achieved for the alloy Al0.3CrFeCoNiMo0.2.


2020 ◽  
Vol 21 (1) ◽  
pp. 94-98
Author(s):  
Nikolay V. Novikov ◽  
Svetlana V. Samchenko ◽  
Galina E. Okolnikova

Due to the active development of industries using nuclear technology, the creation of highly effective and cost-effective building materials for protection against hazardous ionizing radiation is of increasing interest. Widespread in the field of radiation-protective building materials are barite-containing concrete. The purpose of this article is to establish the prospects of their use in nuclear facilities, as well as to find ways to improve their technical and operational characteristics. For this an analysis of relevant literature and scientific research in the field of radiation-protective materials and, in particular, barite-containing concrete was carried out. The advantages of barite-containing concrete are high radiation-protective properties, environmental friendliness, high density, as well as economic indicators. The disadvantages are high susceptibility to shrinkage deformation and poor resistance to cyclic temperature effects. The addition of barite to the concrete composition allows to increase the coefficient of linear absorption of -rays of the material; also, with the proper selection of the composition, such material may have strength characteristics equal to or superior to the characteristics of concrete with standard compositions. Barite-containing materials have a wide range of applications and can be used both for the production of heavy concrete in the construction of load-bearing structures and in the creation of radiation-protective coatings for walls and floors.


2021 ◽  
Vol 3 ◽  
Author(s):  
Patcharawee Jantimapornkij ◽  
Jörg Zerrer ◽  
Anna Buling

Lightweight structures produced by additive manufacturing (AM) technology such as the selective laser melting (SLM) process enable the fabrication of 3D structures with a high degree of freedom. A printed component can be tailored to have specific properties and render possible applications for industries such as the aerospace and automotive industries. Here, AlSi10Mg is one of the alloys that is currently used for SLM processes. Although the research with the aim improving the strength of AM aluminum alloy components is rapidly progressing, corrosion protection is scarcely addressed in this field. Plasma electrolytic oxidation (PEO) is an advanced electrolytical process for surface treatment of light metals such as aluminum, magnesium, and titanium. This process produces an oxide ceramic-like layer, which is extremely hard but also ductile, and significantly improves the corrosion and wear behavior. The aim of this study is to understand the corrosion behavior of 3D-printed AlSi10Mg alloy and to improve its corrosion resistance. For this reason, the properties of CERANOD®—PEO coating on an AlSi10Mg alloy produced by SLM were investigated on different AM surfaces, i.e., as-built, polished and stress relieved specimens. The corrosion performance of these surfaces was analyzed using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, and long-term immersion tests. Moreover, the microstructure and morphology of the resulting coatings were characterized by SEM/EDS, taking into account the corrosive attacks. The results exhibited a high amount of localized corrosion in the case of the uncoated specimens, while the PEO process conducted on the aluminum AM surfaces led to enclosed homogeneous coatings by protecting the material’s pores, which are typically observed in AM process. Thereby, high corrosion protection could be achieved using PEO surfaces, suggesting that this technology is a promising candidate for unleashing the full potential of 3D light metal printing.


Author(s):  
Sharon Bramwell-Lalor ◽  
Keith Kelly ◽  
Therese Ferguson ◽  
Carol Hordatt Gentles ◽  
Carmel Roofe

The quest for social and economic development coupled with a growing population has led to complex and unsustainable interactions between humans and the natural resources of planet Earth. One approach to addressing complex, ‘wicked’ problems involves closing the gap between the sustainability knowledge of individuals and the competencies for positive environmental behaviours. Projectbased learning is one teaching-learning strategy which provides opportunities for cultivating a wide range of sustainability competencies to close this gap. Two cases are presented in this paper in which project-based learning was used for fostering environmental competencies and advancing sustainability. One relates to teachers in a graduate course, and the other, to students using an online learning platform. Evaluation of various qualitative documents and artefacts produced by participants revealed that i) teachers and students were motivated and enabled to take action on environmental and sustainability issues through project-based learning ii) participants’ environmental knowledge and sustainability competencies such as communication and collaboration skills were enhanced. School administrators should therefore encourage a culture where project-based learning is infused into the curriculum, and teachers’ collaborative efforts regarding projects are supported.


Author(s):  
Сергій Олегович Ареф’єв

The paper covers the current issues of counteraction to constantly arising crisis phenomena in the process of using the enterprise potential. For about 15 years the efforts to comply with legislation have been steadily rising, and more and more emphasis is paid to various aspects of corporate social responsibility. There is a wide range of activities, such as increasing employee awareness, creating a management system to prevent abrupt changeover, a solid corporate structure and timely disclosure of information, as well as managing the organization as an integration of its potentials. Adaptive monitoring is viewed as a critical component in finding and controlling the reserves for further utilization of enterprise resources in the context of developing its long-term strategies. Building the subsystems for change management strategies can form the basis for creating anti-crisis potential. However, there is another barrier to the process of adaptation which is a vulnerable internal environment. Apparently, the goals of the chosen strategies in each of the business areas are not always announced, and this can increase the entropy level within the enterprise, creating threats and hazards that give rise to crisis phenomena. From a dynamic perception, adaptive management concept involves the construction of a decomposition of its possible implementation scenarios subject to the type of threats to enterprise performance and characteristics of its potentials. The search for the development models that can retain the enterprise resources is a fundamental challenge for its operation in the future. It is about facilitating the transition from product economy to the system economy, from a dissipative approach to resources to an adaptive management practices, to a cultural leap towards economic and environmental sustainability that should affect the entire society, from strengthening of the territory and cooperation among all stakeholders to gain the resource utilization efficiency beyond renewable energy, starting with raw materials and local waste management to create an integrated technology network and from a number of integrated technologies, from deindustrialized territories reconstruction towards new relationships between agriculture, industry and academia, conducting local case studies to test the effects of innovations, thus boosting the process of transforming the research results into new pilot projects.


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