scholarly journals The Analysis of Parametric Sensitivity Based on Designing and Optimization of a New Microwave Heating System

2017 ◽  
Vol 36 (8) ◽  
pp. 847-853 ◽  
Author(s):  
Hua Chen ◽  
Jin Zhang ◽  
Zebin Fan ◽  
Jinhui Peng ◽  
Shaohua Ju

AbstractMicrowave-assisted heating technology has become a popular alternative to conventional heating technologies because of its many advantages. However, the matching performance of microwave heating system is of particular concern because it provides an important index of the utilization efficiency of microwave energy. In this work, a new microwave heating system is designed by the theory of optical resonator in first. Then the comprehensive analysis of the mutual coupling of high sensitive geometrical and material parameters were investigated based on this new microwave heating system at 2.45 GHz. It is demonstrated that the thickness of materials dramatically influences microwave energy absorption efficiency and should be carefully considered and perhaps given priority. Moreover, it is shown that matching performance is the best when the titanium concentrates thickness at about 0.075 m.

2020 ◽  
Vol 39 (1) ◽  
pp. 45-53 ◽  
Author(s):  
Siwen Tang ◽  
Rui Wang ◽  
Pengfei Liu ◽  
Qiulin Niu ◽  
Guoqing Yang ◽  
...  

AbstractWith the concern of the environment, green dry cutting technology is getting more and more attention and self-lubricating tool technology plays an important role in dry cutting. Due to the demand for high temperature performance of tools during dry cutting process, cemented carbide with Ni3Al as the binder phase has received extensive attention due to its excellent high temperature strength and high temperature oxidation resistance. In this paper, WC-TiC-Ni3Al-CaF2 graded self-lubricating material and tools were prepared by microwave heating method, and its microstructure, mechanical properties and cutting performance were studied. Results show that gradient self-lubricating material can be quickly prepared by microwave heating technology, and the strength is equivalent to that of conventional heating technology. CaF2 not only plays a role in self-lubrication, but also refines the grain of the material. A reasonable gradient design can improve the mechanical properties of the material. When the gradient distribution exponent is n1 = 2, the material has high mechanical properties. Cutting experiments show that the WC-TiC-Ni3Al-CaF2 functional gradient self-lubricating tool has better cutting performance than the homogeneous WC-TiC-Ni3Al hard alloys.


2002 ◽  
Vol 752 ◽  
Author(s):  
Hidetoshi Kita

ABSTRACTZeolite Membranes Were Prepared On A Porous Ceramic Support By Hydrothermal Synthesis Using Conventional Heating System And Microwave Heating. Naa And T Type Zeolite Membranes Were Highly Selective For Permeating Water Preferentially With The High Permeation Flux, While Silicalite Membranes Exhibited Preferential Organic Compound Permeation From Water Such As Ethanol/Water. Nay And Nax Zeolite Membranes Showed A High Alcohol Selectivity For Several Feed Mixtures With Methanol Or Ethanol And A High Benzene Selectivity For Benzene/Cyclohexane And Benzene/N-Hexane Separation. The Performance Of The Zeolite Membranes Was The Most Favorable One For Pervaporation Membranes Which Have Been Published So Far And A Tubular Type Module Using A Type Zeolite Membrane For Dehydration Of Organic Liquids Has Been Put Into Industrial Operation. The Tubular Type Pervaporation And Vapor Permeation Module Can Produce 99.8 Wt% Ethanol From 600 L/H, 90 Wt% Ethanol Feed At 120 °C. For The Mass Production Of Zeolite Membrane A New Synthetic Method Using A Microwave Heating Is Also Proposed.


2019 ◽  
Vol 7 (4) ◽  
pp. 37-45
Author(s):  
Sorin Mircea AXINTE ◽  
Lucian Paunescu ◽  
Marius Florin Dragoescu ◽  
Ana Casandra Sebe

The paper presents authors’ contribution to the improvement of the manufacturing technique of foam glass using the microwave energy. Due to the physical and mechanical characteristics, this material, obtained by the sintering process of waste glass at high temperature, constitutes a viable replacer of existing similar materials, used especially in construction. Unlike the conventional heating methods used worldwide, the company Daily Sourcing & Research SRL Bucharest tested lately microwave heating techniques in the manufacturing process of foam glass. In the paper it is presented an original method based on the feature of the powder mixture composed by waste glass (over 97 wt.%) and the foaming agent (calcium carbonate) to absorb the microwave energy and convert it to heat since the ambient temperature, using a silicon carbide and silicon nitride (80/ 20 weight ratio) crucible with thin wall (2.5 mm), which allows both a preponderantly direct heating and partially an indirect heating of the material. The main parameters of the process (specific consumption of energy, heating speed, process temperature and duration) were significant improved compared to the previous experiments.


Molecules ◽  
2021 ◽  
Vol 26 (4) ◽  
pp. 788
Author(s):  
Nur Atiqah Mohamad Aziz ◽  
Robiah Yunus ◽  
Dina Kania ◽  
Hamidah Abd Hamid

Biodiesels and biolubricants are synthetic esters produced mainly via a transesterification of other esters from bio-based resources, such as plant-based oils or animal fats. Microwave heating has been used to enhance transesterification reaction by converting an electrical energy into a radiation, becoming part of the internal energy acquired by reactant molecules. This method leads to major energy savings and reduces the reaction time by at least 60% compared to a conventional heating via conduction and convection. However, the application of microwave heating technology alone still suffers from non-homogeneous electromagnetic field distribution, thermally unstable rising temperatures, and insufficient depth of microwave penetration, which reduces the mass transfer efficiency. The strategy of integrating multiple technologies for biodiesel and biolubricant production has gained a great deal of interest in applied chemistry. This review presents an advanced transesterification process that combines microwave heating with other technologies, namely an acoustic cavitation, a vacuum, ionic solvent, and a supercritical/subcritical approach to solve the limitations of the stand-alone microwave-assisted transesterification. The combined technologies allow for the improvement in the overall product yield and energy efficiency. This review provides insights into the broader prospects of microwave heating in the production of bio-based products.


2006 ◽  
Vol 517 ◽  
pp. 227-231 ◽  
Author(s):  
Izdihar Ishak ◽  
Alias Daud

A simple microwave heating system was designed for firing phosphor samples. An 800W magnetron operating at 2.45 GHz was used. The system is capable of reaching 1200oC in less than three minutes with the help of SiC succeptor. The synthesis technique prior to the microwave heating is described. The results indicate that the samples start to crystallize after 5 minutes. The X-Ray diffraction (XRD) data indicates that the sample is polycrystalline and acquires the host structure. The Photoluminescence (PL) and Photoluminescence Excitation (PLE) spectra for the powder phosphor prepared show similar results as those prepared using the conventional method. The Y2O3 powder samples doped with Eu show strong red emission at 630nm, the Tb doped samples show a strong green emission at 550nm and Tm doped samples shows blue emission at 460nm. The Scanning Electron microscope (SEM) picture taken show that the crystal size of the microwave irradiated samples was smaller in comparison to those prepared using the conventional method. This may be due to shorter heating time. These results indicate that the microwave heating technique is a reliable, fast and suitable technique to produce these powder phosphors. The characteristics of the phosphors are as good as those prepared using the conventional heating technique.


1994 ◽  
Vol 347 ◽  
Author(s):  
Jiping Cheng ◽  
Yi Fang ◽  
Dinesh K. Agrawal ◽  
Rustum Roy

ABSTRACTSince the volatilization of lead oxides is inevitable at high temperatures, the problems of maintaining stoichiometry and air pollution are of great concern in conventional synthesis of lead-barium titanate. We have demonstrated that the reaction between PbO, BaO and TiO2 could be greatly accelerated by using microwave energy. The synthesis of (PbxBa1-x)TiO3 can be completed in 10 minutes at about 750°C by microwave heating, while it takes at least 2 hours at 850°C in a conventional heating. The weight loss of PbO during microwave synthesis was much less than that in conventional synthesis. Thus the microwave synthesis technique may find wide applications for the preparation of various lead-containing materials in the production of electronic ceramics.


2013 ◽  
Vol 58 (3) ◽  
pp. 919-922 ◽  
Author(s):  
K. Granat ◽  
B. Opyd ◽  
D. Nowak ◽  
M. Stachowicz ◽  
G. Jaworski

Abstract The paper describes preliminary examinations on establishing usefulness criteria of foundry tooling materials in the microwave heating technology. Presented are measurement results of permittivity and loss tangent that determine behaviour of the materials in electromagnetic field. The measurements were carried-out in a waveguide resonant cavity that permits precise determination the above-mentioned parameters by perturbation technique. Examined were five different materials designed for use in foundry tooling. Determined was the loss factor that permits evaluating usefulness of materials in microwave heating technology. It was demonstrated that the selected plastics meet the basic criterion that is transparency for electromagnetic radiation.


Catalysts ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 246 ◽  
Author(s):  
Vincenzo Palma ◽  
Daniela Barba ◽  
Marta Cortese ◽  
Marco Martino ◽  
Simona Renda ◽  
...  

Since the late 1980s, the scientific community has been attracted to microwave energy as an alternative method of heating, due to the advantages that this technology offers over conventional heating technologies. In fact, differently from these, the microwave heating mechanism is a volumetric process in which heat is generated within the material itself, and, consequently, it can be very rapid and selective. In this way, the microwave-susceptible material can absorb the energy embodied in the microwaves. Application of the microwave heating technique to a chemical process can lead to both a reduction in processing time as well as an increase in the production rate, which is obtained by enhancing the chemical reactions and results in energy saving. The synthesis and sintering of materials by means of microwave radiation has been used for more than 20 years, while, future challenges will be, among others, the development of processes that achieve lower greenhouse gas (e.g., CO2) emissions and discover novel energy-saving catalyzed reactions. A natural choice in such efforts would be the combination of catalysis and microwave radiation. The main aim of this review is to give an overview of microwave applications in the heterogeneous catalysis, including the preparation of catalysts, as well as explore some selected microwave assisted catalytic reactions. The review is divided into three principal topics: (i) introduction to microwave chemistry and microwave materials processing; (ii) description of the loss mechanisms and microwave-specific effects in heterogeneous catalysis; and (iii) applications of microwaves in some selected chemical processes, including the preparation of heterogeneous catalysts.


OCL ◽  
2019 ◽  
Vol 26 ◽  
pp. 32 ◽  
Author(s):  
Zhana Petkova ◽  
Ginka Antova

Current paper reveals the impact of thermal treatment on the quality of two seed oils – pumpkin and melon compared to the quality of the most used oil – sunflower oil. Conventional and microwave heating were used for processing the oils. The duration of the thermal treatment was 9, 12 and 18 min for the conventional heating. The microwave heating was performed with two microwave powers of the equipment (600 W and 900 W) for 3, 6, 9 and 12 min. At every stage of the thermal processing were determined acid and peroxide value, the absorbance of the oils at 232 and 268 nm, tocopherol and fatty acid composition. It was observed that the degree of oxidation of the examined oils during microwave and conventional heating increased with the duration of the thermal process and the power of the microwaves. Also, the two methods of heating had a little impact on the processes leading to the formation of free fatty acids. Total tocopherols of the melon seed oil were more stable to thermal treatment. The amount of linoleic acid decreased in the pumpkin and sunflower oils during microwave treatment, while that of oleic and palmitic acid relatively increased. The biggest change in the fatty acid composition of both oils was found during microwave heating at 900W. The changes in fatty acid composition of thermally treated melon seed oil were insignificant. Overall, melon seed oil was observed to be more thermally stable than pumpkin and sunflower oils.


Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2460
Author(s):  
Jian Zou ◽  
Mengnan Liu ◽  
Shuyu Tan ◽  
Zhijie Bi ◽  
Yong Wan ◽  
...  

A two-dimensional perovskite photonic crystal structure of Methylamine lead iodide (CH3NH3PbI3, MAPbI3) is rationally designed as the absorption layer for solar cells. The photonic crystal (PC) structure possesses the distinct “slow light” and band gap effect, leading to the increased absorption efficiency of the absorption layer, and thus the increased photoelectric conversion efficiency of the battery. Simulation results indicate that the best absorption efficiency can be achieved when the scattering element of indium arsenide (InAs) cylinder is arranged in the absorption layer in the form of tetragonal lattice with the height of 0.6 μm, the diameter of 0.24 μm, and the lattice constant of 0.4 μm. In the wide wavelength range of 400–1200 nm, the absorption efficiency can be reached up to 82.5%, which is 70.1% higher than that of the absorption layer without the photonic crystal structure. In addition, the absorption layer with photonic crystal structure has good adaptability to the incident light angle, presenting the stable absorption efficiency of 80% in the wide incident range of 0–80°. The results demonstrate that the absorption layer with photonic crystal structure can realize the wide spectrum, wide angle, and high absorption of incident light, resulting in the increased utilization efficiency of solar energy.


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