EXPERIMENTAL SELECTION OF ELECTRIC SPARK TREATMENT FOR ELECTRODES OBTAINED BY VARIOUS METHODS
Electric spark surface treatment is widely used in repair production. Its high versatility is ensured by a wide range of electrical modes and the possibility of using all conductive materials as electrodes. The selection of optimal electrical modes of the electric spark processing installation is important for obtaining high-quality coatings when using a specific electrode. This problem is especially acute for new electrode materials obtained from machine-building waste, since such electrodes are still poorly studied. (Research purpose) The research purpose is in experimentally selecting optimal modes of electric spark processing of steel parts for each of the electrodes under consideration for using the obtained data in further research. (Materials and methods) The article presents electrodes made of bronze grade BrAZh9-4 according to GOST 18175-78 and from secondary bronze powder. The coatings were applied using the Vestron AI-007 electric spark treatment unit on steel samples. The analytical scales Acculab ALC-210d4 and the micrometer MG H25 GOST 6507-90 were used. (Results and discussion) All coatings were applied to samples with an equal area in three layers under different processing modes. The increase in the thickness and mass of the electrode material on the sample surface was measured. The article presents formulas and graphs based on the results of the work. (Conclusions) For each electrode, the optimal mode of electric spark processing was chosen, which would further help to compare the electrodes by the quality of the coating formed. The performance characteristics of sintered secondary bronze powder, almost similar to the characteristics of standard materials, prove the feasibility of obtaining such powders by the energy-efficient method described above.