scholarly journals Justification of express technology in the «Pasta Filata» group cheese production

Author(s):  
V. G. Prudnikov ◽  
◽  
H. L. Lysenko ◽  
I. M. Heida ◽  
A. L. Leppa ◽  
...  

The most common one of the «Pasta Filata» group is «Mozzarella», a soft Italian cheese that is now made from cow's milk and widely used in many dishes, especially as a pizza topping, which is the most popular food for young people. The paper substantiates the express technology for the production of soft cheese like «Mozzarella». The first batch of Mozzarella-type soft cheese was made using traditionally accepted technology. Another batch of cheese samples was made using express technology. In contrast to traditional technology, an aqueous solution of citric acid was added to the normalized mixture before making the main components, thereby instantly increasing the active acidity, which reduced the duration of the cheddarization process of the cheese mass. Other technological operations were similar to traditional technology. The research results show that during the production of experimental batches of cheese at the stage of cheese curd formation, the milk coagulation process in the samples obtained by traditional technology took an average of 42,3 min ± 1,45 min, whereas in the samples of experimental batch № 2, this process was much faster, only 15,7 min ± 2,40 min by adding an aqueous citric acid solution. The research results have established that the production of the soft cheese type «Mozzarella» by express technology leads to the reduction of the technological process, namely to decrease (by 9 times) the duration of cheddarization of the cheese mass which produces the necessary consistency (pH 5,3-5,2) for the further melting and stretching the cheese dough. The output of the finished product under the various technologies of production of soft «Mozzarella» cheese was almost at the same level. Thus, the weight of cheese of experimental batch № 1 on average was 829 g ± 12,66, respectively, the mass of cheese of batch № 2 - 847 g ± 14,36. The tasting assessment on a point scale showed that all tested cheese lots, regardless of the production technology had rather high points (41.8-42.0) and had perfect organoleptic characteristics that are typical for the type of cheese understudy and meets the standard requirements. In general, the analysis of these studies showed that the production of soft cheese, such as «Mozzarella» by the express technology, namely the use of citric acid leads to a minimal time of the cheddarization process. Reduces the clotting time of milk and the formation of the cheese mass of the necessary consistency for further melting and extraction, which in turn causes the technological process of production of the finished product to be reduced altogether.

Food systems ◽  
2022 ◽  
Vol 4 (4) ◽  
pp. 259-268
Author(s):  
G. M. Sviridenko ◽  
M. B. Zakharova ◽  
N. V. Ivanova

The article presents the research results of studying the influence of various groups of microorganisms — coliform bacteria, lactic acid microorganisms, yeast, and spore bacteria — on the quality and storage capacity of cream used as a raw material for buttermaking. The objects of study were the following: cream as a raw material before and after pasteurization, as well as pasteurized cream seeded with testing cultures of various types of spoilage microorganisms. The samples were stored at temperature conditions of 30 ± 1 °C, 10 ± 1 °C, and 4 ± 2 °C. To evaluate the quality and storage capacity of cream used as a raw material, its microbiological and physicochemical indicators were determined by standardized methods: bacterial number, titratable acidity, indicators of oxidative spoilage of the fat phase. Organoleptic characteristics were evaluated in terms of taste, consistency and appearance. Research results have shown that the greatest microbiological risks during storage of cream used as a raw material are associated with lactococci, coliform bacteria and yeast. Microbiological risks caused by seeding of cream with thermophilic streptococcus, spore bacteria of the genus Bacillus and spore anaerobic microorganisms of the genus Clostridium are less significant, which is associated with the lack of development and metabolism of these groups of microorganisms at storage temperatures of 10 ± 1 °C and 4 ± 2 °C. At the same time, the reason for the rejection of cream contaminated with these testing cultures, at a storage temperature of 4 ± 2 °C, is primarily a decrease in organoleptic indicators, and at a temperature of 10 ± 1 °C — an excess in bacterial number.


2009 ◽  
Vol 27 (No. 2) ◽  
pp. 127-133 ◽  
Author(s):  
L. Necidová ◽  
Z. Šťástková ◽  
M. Pospíšilová ◽  
B. Janštová ◽  
J. Strejček ◽  
...  

The aim of this study was to monitor <I>S. aureus</I> growth and toxin production in soft cheese during the technological processing. In model experiments, raw milk was inoculated separately with five <I>S. aureus</I> strains isolated from milk and milk products. All the strains were producers of staphylococcal enterotoxins (SEs) of types A, B, or C. SEs were detected by the enzyme-linked fluorescence assay (ELFA) performed in the MiniVIDAS device. This study has shown that the amount of SEs varied with the tested strains and stages of the technological process. SEs were detected in soft cheese made from pasteurised milk inoculated with 2.9 × 10<sup>5</sup> CFU/g of <I>S. aureus</I>. The prevention of <I>S. aureus</I> contamination and multiplication during the cheese making process is a prerequisite for the production of safe soft cheese. The most important enterotoxin dose build-up factor can be overcome by strict compliance with the cooling requirements during the manufacture, distribution and storage of the product.


2020 ◽  
Vol 1 ◽  
pp. 48-56
Author(s):  
Mihailo Kravchenko ◽  
Dina Fedorova ◽  
Larysa Rybchuk ◽  
Roman Romanenko ◽  
Vladimir Piddubnyi ◽  
...  

There is studied the influence of glycerin on rheological characteristics of marzipan pastes with dry demineralized whey (DDW) for determining its rational concentration in the composition of decorative semi-products PKV and MFV. PKV – marzipan pastes with DDW, used for covering confectionary products and as an interlayer; MFV – marzipan pastes with DDW, used for making candies and modeling figured products. According to research results, it has been established, that an increase of a glycerin concentration in the composition of model mixtures of marzipan pastes PKV (20 % of DDW) and MFV (30 % of DDW) results in decreasing deformation characteristics of a reversible type. Irreversible deformation is constant and doesn’t depend on glycerin concentration. According to results of the analysis of main rheological constants by a diapason of glycerin concentrations, there has been established a gradual decrease of indices of a highly elastic and conventionally instant resilience module of model compositions of marzipan pastes PKV (20 % of DDW) and MFV (30 % of DDW). Viscosity indices of a resilient aftereffect and pliability gradually grow with an increase of a glycerin concentration in the composition of model marzipan pastes PKV (20 % of DDW) and MFV (30 % of DDW). Research results testify that the use of glycerin in the composition of marzipan pastes PKV (20 % of DDW) and MFV (30 % of DDW) gives a possibility to increase their elasticity and softness, at that keeping high forming properties. The conducted studies have proved the availability of producing marzipan pastes with DDW and glycerin. There has been substantiated the rational content of glycerin in the composition of marzipan pastes with DDW that allows to provide given (desirable) rheological characteristics. The rational concentration of glycerin in the composition of marzipan pastes PKV (20 % of DDW), used for covering floury and confectionary products and as an interlayer is 5 % of the total mass of recipe components. The rational concentration of glycerin in the composition of marzipan pastes MFV (30 % of DDW), used for making candies, modeling figured products is 5 % of the total mass of recipe components. An improved technological solution doesn’t complicate the general technological process and doesn’t need the additional technical equipment. Rheological characteristics of the developed marzipan pastes correspond to directions of the technological destination and allow to decorate floury confectionary products with different levels of technological complication, providing the maximal beauty of ready products.


Processes ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 80
Author(s):  
Nikolaos Lapidakis ◽  
Georgios A. Fragkiadakis

The aim of cheese manufacturers is to produce high quality and safe products. Along the food chain of “milk to cheese and food products”, milk is collected, transferred, and managed in a standardized manner; processing results in safe, ready-to-eat products, of high nutritional quality. Soft, acid cheeses are prepared in various regions of Greece, mainly from ewe milk, goat milk, or their mixtures. They are produced from the rennet and/or acid coagulation of thermally-treated, full-fat milk undergoing acidification/curdling and ripening. Xygalo Siteias is a Greek soft cheese, produced in the area of Siteia, Crete, where it was recognized as PDO in 2011. It is close—more in texture and less in taste—with other cream cheeses PDO of Greece, such as Pichtogalo of Chania, and Katiki Domokou, still it differs in the preparation technique as well as in its physicochemical, biochemical, microbiological, and organoleptic characteristics. In this review, we focus on the processing and characteristics of Xygalo Siteias, mentioning perspectives for the further microbiological characterization of the product, the determination of its shelf-life in combination with new packaging-materials, as well as the attention it deserves as a food important for breeders, the local economy, and consumers, since it is associated with the Cretan-Mediterranean diet type.


Author(s):  
Yu. G. Sturova ◽  
A. V. Grishkova ◽  
V. V. Konshin

This article aims to evaluate the influence of probiotic microorganisms and pregastric lipase on organoleptic and biochemical characteristics of soft cheese made from a mixture of milk and buttermilk. The study was designed to determine how the temperature and exposure at this temperature affect the growth and development of lactose and bifidobacteria, as well as their quantity in the finished product. In order to increase the biological and nutritional value of the developed soft cheese, protein-carbohydrate raw materials rich in vitamins A, B12, D, E, phosphate and minerals were introduced into the production mixture. The addition of buttermilk increased the biological value of the product and improved its consistency. The taste and consistency of cheese was improved by a pregastric lipase preparation, widely used in the cheesemaking industry for production of various cheeses with high and low temperatures of the second heating. As a result of directed lipolysis, the finished product accumulates free fatty acids and diacylglycerols, acting as plasticizers and affecting the texture and organoleptic characteristics of the cheese. The results show that combining buttermilk and milk in an optimal ratio and addition of lipase produce a product with the best physicochemical parameters and a maximum evaluation of organoleptic characteristics. In the presence of a probiotic starter culture (provided there is a ready-made substrate), an active synthesis of enzymes necessary for the complete hydrolysis of milk fat begins. This all creates a functional product.


Foods ◽  
2020 ◽  
Vol 9 (10) ◽  
pp. 1408
Author(s):  
Francesco Corrias ◽  
Alessandro Atzei ◽  
Angelica Giglioli ◽  
Viviana Pasquini ◽  
Alessandro Cau ◽  
...  

Bottarga is a high-priced delicacy with high nutritional value, and, in Italy, bottarga from mullets has been recognized to be a traditional food product. The flathead grey mullet Mugil cephalus and the thinlip grey mullet Liza ramada are the main cultured grey mullets in the Mediterranean Sea. In this study, fresh roe and bottarga from these two species were investigated to evaluate the influence of the technological process and the species on their biochemical composition and health advantages. The 1 h/200 g salting-out step did not increase the levels of NaCl in the bottarga, although it highly decreased the levels of some heavy metals like Cu and Al. Processing of fresh roe in bottarga led to an essential modification of the lipid fraction, following a general series of monousatturated fatty acid (MUFA)> poliunsutturated fatti acid (PUFA) > saturated fatty acid (SAFA) and an increase in both ω3 and ω6 in Liza ramada. Moreover, bottarga showed higher levels of squalene and cholesterol and an increased Essential Amino Acid/Total Amino Acid ratio (EAA/TAA) in both species. In addition to the nutritional benefits for the consumer, the process proposed in this study may represent a reliable tool for local producers to obtain a final bottarga with both a reproducible biochemical composition and organoleptic characteristics.


Author(s):  
O. Cryshtal ◽  

The purpose of research: a comprehensive assessment of the compost mixer during operation. Research methods: the establishment of design features of the compost mixer was performed by the survey method provided for research sample, study of the quality of the technological process, operational-technological, energy and economic indicators, safety and ergonomics indicators were carried out by standardized methods according to DSTU 7435, DSTU 8424, DSTU 4397, DST 4748, CD 46.16.02.03, SOU 74.3-37-133. Research results: research of the product was carried out under us mixing of compost in piles. The research results show that the compost mixer satisfactorily performs the specified technological process. Mixing of the compost mass is carried out at a speed of 0.5 km / h. This loosens the burt, which is necessary to regulate the temperature and humidity of the burt, remove CO2 and saturate the mass with oxygen, which is necessary to improve the process of aerobic fermentation of the material laid for composting. The capacity of the compost mixer for the main time was 134 tons per hour and 113 tons per hour of variable time (taking into account the time for moving). No additional maintenance personnel are required to operate the unit, the compost mixer is operated by a machine operator. Labor costs are equal to 0.01 man-hours / ton. Direct operating costs are UAH 2.04 / t and an annual load of 760 hours. (3.0-3.5 years per day). Conclusions: During the technological process, the compost mixer provides uniform mixing of organic waste and the formation of a burr for its further fermentation. Maintaining the required temperature and humidity in the burr allows you to maintain the quality of compost and prevents the loss of its value. Compared to other trailed and self-propelled machines, the VK-3000 compost mixer has a performance that is sufficient for medium-sized enterprises. Direct operating costs are UAH 2.04 / t at a mixer price of UAH 900,000 The obtained high-quality biologically active fertilizers, thanks to the use of a compost mixer, provide an increase in crop yields by increasing soil fertility.


1993 ◽  
Vol 321 ◽  
Author(s):  
H. Jost ◽  
Ch. Carius ◽  
B. Peplinski

ABSTRACTAmorphous precursors are obtained as a result of the precipitation from magnesium acetate solutions with ammonia in the presence of citric acid. Compared with crystalline precursors they have a higher reactivity and a changed behaviour in calcination process as well as during sintering. Already at 1300 °C sintered pellets are achieved, whereas in technological process 1700 °C are needed.


2002 ◽  
Vol 69 (4) ◽  
pp. 605-618 ◽  
Author(s):  
RACHEL BOUTROU ◽  
MARIE-HELENE FAMELART ◽  
FREDERIC GAUCHERON ◽  
YVON LE GRAET ◽  
JEAN-YVES GASSI ◽  
...  

The structure development of a soft cheese curd model has been studied in relationship to its rheological properties and its biochemical characteristics (pH, amount and partition of minerals, casein proteolysis) at different technical steps including cutting, drawing, three turns and demoulding. Scanning electron microscopy was used to observe structural changes during the drainage of a fat-free soft cheese. The micrographs provided visual evidence of changes in the casein matrix from casein particles aggregated in clusters to uniform strands observed at the demoulding. The initial increase of loss tangent and of the exponent of the power law between G′ and G′′ and frequency (that were maximal at the second turn) was related to the solubilization of micellar calcium phosphate, while intact caseins and large casein fragments accumulated in the curd. After the second turn, the strength, Youngs' and loss moduli of the curd increased greatly. The hydrolysis of αs1-casein into αs1-I-CN f(24–199) may facilitate the rearrangement of casein particles within the curd. The pH-induced solubilization of calcium phosphate continued throughout the manufacture process but was unexpectedly incomplete at the end of the drainage. Combination of electron microscopic observations with dynamic rheological measurements and chemical and biochemical assessments provided increased knowledge about the structure of soft cheese during drainage, an important but poorly understood cheese making stage.


Author(s):  
V. Smolyar ◽  
◽  
V. Rozhenko

Abstract The purpose of the research is – to evaluate the milking platform of "Yalynka" ("Herringbone") "EuroClass 1200" type manufactured by "GEA" (Germany) for milking cows based on the results of experimental testing. Research methods. During the testing of the milking parlor "Yalynka" "EuroClass 1200" type the quality of the technological process was determined using the methods described in ISO 5707:2007, ISO 6690:2007, DSTU 7435:2013 and DSTU 3662:2018, operational-technological and economic evaluation was carried out according to DSTU 8424:2015 and DSTU 4397:2005, safety and ergonomics of the equipment were determined according to DSTU EN ISO 12100:2014. Research results. According to the results of experimental testing, it was established that the milking parlor "Yalinka" "EuroClass 1200" type of German production at the appropriate level performs the technological process of machine milking of cows. The obtained research results showed that the average total milking time of one cow is 5,07 minutes, the average intensity of milk excretion as a whole during milking – 2,35 kg / min. Milk obtained during milking cows in terms of quality corresponds to the grade "Extra" in accordance with DSTU 3662: 2018. Devices for controlling the process of milking cows "DemaTron 70" and computer herd management system "Dairy Plan C21" perform the technological process of milking cows in automatic mode, control over the implementation of technical parameters of the milking process, milk accounting and shutdown of milking machines. Based on the results of conformity assessment of the construction of the milking parlor "Yalinka" "EuroClass 1200" type in terms of safety and ergonomics, it is established that it meets the requirements of DSTU EN 12100: 2014 and DSTU 60204-1: 2015 for items related to its design, which is the evidence base of its compliance with the Technical Regulations for the Safety of Machinery and the Technical Regulations for Low-Voltage Electrical Equipment. Productivity of the milking installation-platform makes 70 heads / hour. Serves the milking parlor 2 operators of machine milking. Electricity consumption per milking a cow is 0,13 kWh. Annual operating costs are 4247 UAH / head in the conditions of 3 times milking of cows. Conclusions. For the first time in Ukraine, experimental testing of the milking parlor "Yalinka" "EuroClass 1200" type showed that the equipment satisfactorily performs the technological process of machine milking of cows with their loose housing and provides milk of the "Extra" grade. The «Euroclass 1200» «Yalinka» milking parlor is characterized by a high technical level and can be widely used in Ukraine.


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