Study on the Preparation Method of Nanoparticle Reinforced Copper Alloy and Mechanical Test

2013 ◽  
Vol 631-632 ◽  
pp. 568-571
Author(s):  
Lan Ying Wu ◽  
Jian Meng Chen

In this paper,on the basis of a certain kind of Tin bronze alloy,a new nanoparticle reinforced copper alloy with additions of some alloy is produced by using vacuum melting and centrifugal casting technology.The mechanical properties of the alloy have increased significantly than the Tin bronze alloy.The tensile strength, yield strength,elongation of as-cast nanoparticle reinforced copper alloy are 477~535MPa,221~280MPa,28.0~35.6%,respectively.Compared with the conventional Tin bronze alloy, the strength and plastic of the nanoparticle reinforced copper alloy are obviously improved.

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7806
Author(s):  
Xiaoyan Ren ◽  
Guowei Zhang ◽  
Hong Xu ◽  
Zhaojie Wang ◽  
Yijun Liu ◽  
...  

High lead–tin bronze is widely used in the selection of wear-resistant parts such as bearings, bearing bushes, aerospace pump rotors, turbines, and guide plates because of its excellent wear resistance, thermal conductivity, fatigue resistance, and strong load-bearing capacity. At present, high lead–tin bronze is used as a material for bimetal cylinders, which cannot meet the requirements of high-strength, anti-wear in actual working conditions under high temperature, high speed, and heavy load conditions, and is prone to de-cylinder, cylinder holding, copper sticking, etc. The reason for the failure of cylinder body parts is that the strength of copper alloy materials is insufficient, the proportion of lead in the structure is serious, and the wear resistance of the material is reduced. Therefore, it has important theoretical significance and application value to carry out research on the comprehensive properties of high-performance lead–tin bronze materials and reveal the strengthening and toughening mechanism. In this paper, The ZCuPb20Sn5 alloy is taken as the main research object, and the particle size, microstructure, mechanical properties, and friction of lead particles in ZCuPb20Sn5 alloy are systematically studied after single addition of B in ZCuPb20Sn5 alloy liquid. This paper takes ZCuPb20Sn5 alloy as the research object to study the effect of adding B on the morphology, microstructure, mechanical properties, and friction and wear properties of ZCuPb20Sn5 alloy lead particles, and discusses the strengthening and toughening mechanism of ZCuPb20Sn5 alloy under the action of B, and prepares a double high-performance lead–tin bronze alloy for metal cylinders. The main research results are as follows: The addition of B elements has an obvious refining effect on the α (Cu) equiaxed grains and lead particles in ZCuPb20Sn5 alloy. The average size of lead particles decreases from 30.0 µm to 24.8 µm as the B content increases from 0 wt.% to 0.1 wt.%. The reason for grain refinement is that B is easily concentrated at the grain boundary during the ZCuPb20Sn5 alloy solidification process, which affects the diffusion of solute atoms at the solidification interface, inhibits the grain growth, refines the grain, and hinders the sinking and homogenizes distribution between dendrites of lead; the tensile strength of the ZCuPb20Sn5 alloy improves. Relatively without B, when the addition of P is 0.1 wt.%, the tensile strength is the largest at 244.04 MPa, which enhances 13%; the maximum hardness gets 75.0 HB, which enhances 13.6%, as well as elongation get the maximum value at 17.2%. The main mechanism is that the addition of B forms a high melting point submicron Ni4B3 phase in the lead–tin bronze alloy. The Ni4B3 phase is dispersed in the matrix and strengthens the matrix. With the increase in B content (more than 0.1 wt.%), the Ni4B3 phase changes from sub-micron degree granular to micron degree block-like, and some defects such as shrinkage and porosity appear in the structure, resulting in a decrease in mechanical properties.


2011 ◽  
Vol 675-677 ◽  
pp. 629-632
Author(s):  
Ai Hui Liu ◽  
Yan Wei Sui ◽  
Bang Sheng Li ◽  
Jing Jie Guo

In this work, the effects of centrifugal radius and mould rotation speed on the tensile strength, yield strength, specific elongation, and microhardness on Al-Cu alloy castings are investigated. The results show that, with increasing the centrifugal radius or mould rotation speed, the mechanical properties increase gradually. With increasing the centrifugal radius, the variation amplitude of mechanical properties of Al-Cu alloys at mould rotation speed 600rpm is greater than that at 300rpm. This is due to the finer microstructure and the strengthened grain boundary and then resulting in the increase of the resistance to dislocation slipping.


2011 ◽  
Vol 295-297 ◽  
pp. 496-499
Author(s):  
Yan Wei Sui ◽  
Ai Hui Liu ◽  
Bang Sheng Li ◽  
Jing Jie Guo ◽  
Wei Biao Ju

Ti-6Al-4V alloy castings are made by means of induction melting technology. The relationships between grain size and tensile strength, yield strength, elongation percentage, investigated for Ti-6Al-4V alloy castings. The results show that the relationships between grain size, and tensile strength, yield strength, specific elongation, meet the Hall-Petch equation.


Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 404
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Tengku Arisyah Tengku Yasim-Anuar ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
...  

The major hurdle in melt-processing of ultra-high molecular weight polyethylene (UHMWPE) nanocomposite lies on the high melt viscosity of the UHMWPE, which may contribute to poor dispersion and distribution of the nanofiller. In this study, UHMWPE/cellulose nanofiber (UHMWPE/CNF) bionanocomposites were prepared by two different blending methods: (i) melt blending at 150 °C in a triple screw kneading extruder, and (ii) non-melt blending by ethanol mixing at room temperature. Results showed that melt-processing of UHMWPE without CNF (MB-UHMWPE/0) exhibited an increment in yield strength and Young’s modulus by 15% and 25%, respectively, compared to the Neat-UHMWPE. Tensile strength was however reduced by almost half. Ethanol mixed sample without CNF (EM-UHMWPE/0) on the other hand showed slight decrement in all mechanical properties tested. At 0.5% CNF inclusion, the mechanical properties of melt-blended bionanocomposites (MB-UHMWPE/0.5) were improved as compared to Neat-UHMWPE. It was also found that the yield strength, elongation at break, Young’s modulus, toughness and crystallinity of MB-UHMWPE/0.5 were higher by 28%, 61%, 47%, 45% and 11%, respectively, as compared to the ethanol mixing sample (EM-UHMWPE/0.5). Despite the reduction in tensile strength of MB-UHMWPE/0.5, the value i.e., 28.4 ± 1.0 MPa surpassed the minimum requirement of standard specification for fabricated UHMWPE in surgical implant application. Overall, melt-blending processing is more suitable for the preparation of UHMWPE/CNF bionanocomposites as exhibited by their characteristics presented herein. A better mechanical interlocking between UHMWPE and CNF at high temperature mixing with kneading was evident through FE-SEM observation, explains the higher mechanical properties of MB-UHMWPE/0.5 as compared to EM-UHMWPE/0.5.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.


Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li

The test of austenitic stainless steel specimens with strain control mode of pre-strain was carried out. The range of pre-strain is 4%, 5%, 6%, 7%, 8%, 9% and 10% on austenitic stainless steel specimens, then tensile testing of these samples was done and their mechanical properties after pre-strain were gotten. The results show that the pre-strain has little effect on tensile strength, and enhances the yield strength more obviously. According to the experimental data, we get a relational expression of S30408 between the value of yield strength and pre-strain. We can obtain several expressions about different kinds of austenitic stainless steel by this way. It is convenient for designers to get the yield strength of austenitic stainless steel after pre-strain by the value of pre-strain and the above expression.


2021 ◽  
Vol 4 ◽  
pp. 42-49
Author(s):  
G. P. Kobylyansky ◽  
◽  
А. О. Mazaev ◽  
Е. А. Zvir ◽  
S. G. Eremin ◽  
...  

Presented are the results of mechanical tensile tests of longitudinal (segmental) samples cut from the midsection of claddings spent as VVER-1000 FA during one- and six-year campaigns and subject to thermal tests in helium at 480 °С during 468 full days. An average burnup of these fuel rods achieved ~ 20 and ~ 70 (MW·day)/kg U, respectively. The tests followed the examinations for cladding mechanical properties performed using the tests results for ring samples cut from the specified fuel rods. These fuel rods were tested in the experiments to determine impact of long-term thermal tests that model dry storage conditions on mechanical properties of Zr E110 claddings. Based on mechanical tests results at room temperature and at 380 °С there was determined as follows: ultimate strength sв, yield strength s0,2 and total relative elongation d0 of claddings length-wise on the fuel rod segments at the fuel column midsection. The obtained characteristics were compared to corresponding values for initial (unirradiated) cladding tubes and mechanical test results of the ring samples in the transverse direction. Long-term thermal tests have led to partial return to initial (before operation) values sв, s0,2 and d0 of radiation-hardened claddings; this return was more prominent in the longitudinal direction than in the transverse one. A radiation hardening decrease was accompanied with an increase in total relative elongation values in both cladding directions. Anisotropy of yield strength has changed as well. These changes can be explained by partial annealing of radiation defects, which are obstacles to dislocation movements during cladding strain. The morphology of above radiation defects is different in various sliding planes in texturized grains of cladding material.


1981 ◽  
Vol 12 ◽  
Author(s):  
A. Kolb-Telieps ◽  
B.L. Mordike ◽  
M. Mrowiec

ABSTRACTCu-Nb composite wires were produced from powder, electrolytically coated with tin and annealed to convert the Nb fibres to Nb 3Sn. The content was varied between 10 wt % and 40 wt %. The superconducting properties of the wires were determined. The mechanical properties, tensile strength, yield strength and ductility were measured as a function of volume fraction and deformation over a wide temperature range. The results are compared with those for wires produced by different techniques.


2016 ◽  
Vol 16 (1) ◽  
Author(s):  
Ayu Rizeki Ridhowati ◽  
Eka Febriyanti ◽  
Rini Riastuti

Warm rolling is one of the thermomechanical method has several advantages such as produces high mechanical properties, but does not decrease % elongation and toughness value because partial recrystallization phenomenon that produces micron-sized new grain. This paper reports the results of an investigation carried out on the effects of holding time annealing to mechanical properties Cu-Zn 70/30 alloy. These alloy after homogenization process and quenched in the air then heated to temperature of 300°C, later the heated copper samples are warm rolled at 25%, 30%, and 35% reduction, after that heated at temperature 300°C and held during 120 minutes. Then sample is experienced rewarm rolling with reduction 25%, 30%, and 35%. The results obtained showed that the ultimate tensile strength and yield strength are higher proportional with the increasing of % reduction, their values are 501,1 MPa; 599,3 MPa; later decrease to 546, 5 MPa and to yield strength are 441,8 MPa; 466,1 MPa; then decrease to 458,6 MPa. Moreover hardness value increase proportional with % reduction such as 154 HV; 162 HV; after that decrease to 160 HV While, % elongation decreases inversely proportional with % reduction namely 12,4%; 8,2%; later increase to 11,2 %. It is caused of the partial recrystallization phenomenon as evidenced by the presence micron-sized.AbstrakWarm rolling merupakan salah satu metode termomekanik yang mempunyai beberapa keuntungan yaitu salah satunya menghasilkan sifat mekanik yang tinggi, namun tidak mengurunkan nilai keuletan karena adanya fenomena rekristalisasi parsial yang menghasilkan butiran baru berbentuk micron. Paper ini menjelaskan tentang hasil penelitian berupa pengaruh persentase reduksi terhadap sifat mekanis paduan Cu-Zn 70/30. Paduan Cu-Zn 70/30 setelah dilakukan proses homogenisasi dan didinginkan di udara lalu dipanaskan ke suhu 300°C, kemudian masing-masing dilakukan warm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35% kemudian ditahan di suhu 300°C dalam waktu 120 menit. Selanjutnya sampel dilakukan rewarm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35%. Hasil penelitian yang dilakukan antara lain nilai kekuatan tarik (UTS dan YS) yang semakin tinggi sebanding dengan peningkatan % reduksi warm rolling yaitu masing-masing untuk nilai UTS sebesar 501,1 MPa; 599,3 MPa; lalu menurun menjadi 546,5 MPa serta untuk nilai kekuatan luluh sebesar 441,8 MPa; 466,1 MPa; lalu menurun menjadi 458,6 MPa. Selain itu, nilai kekerasan meningkat sebanding dengan peningkatan % reduksi warm rolling masing-masing sebesar 154 HV; 162 HV; lalu menurun menjadi 160 HV. Sedangkan persentase elongasi semakin menurun berbanding terbalik dengan peningkatan % reduksi masing-masing sebesar 12,4%; 8,2%; lalu meningkat menjadi 11,2%. Hal tersebut disebabkan karena adanya fenomena rekristalisasi parsial yang dibuktikan dengan kehadiran butir kecil berukuran mikron.Keywords : Cu-Zn 70/30 alloy, warm rolling, anneal, % reduction, mechanical properties


2017 ◽  
Vol 898 ◽  
pp. 97-103 ◽  
Author(s):  
Zheng Hua Huang ◽  
Nan Zhou ◽  
Jing Xu ◽  
Yang De Li ◽  
Wei Rong Li

The microstructures, phase constitutions and mechanical properties of as-cast samples, extruded rods and plates of Mg-3.52Sn-3.32Al and Mg-6.54Sn-4.78Al alloys were investigated by optical microscopy, scanning electron microscopy, X-ray diffraction and mechanical testing. The results show that as-cast microstructure consists of α-Mg matrix, Mg2Sn and a few dispersed β-Mg17Al12 phases. The two as-cast alloys exhibit good tensile mechanical properties. After hot extrusion, dynamic recrystallization occurs. Average grain size reaches 6 μm ~ 8 μm for rods, and a lot of fine micro-scaled particles exist, resulting in significant enhancement of tensile mechanical properties. The extruded Mg-3.52Sn-3.32Al rod exhibits better comprehensive tensile mechanical property than AZ31B alloy, with tensile strength σb of 295 MPa, yield strength of 200 MPa and elongation of 21.5% at ambient temperature. The extruded Mg-6.54Sn-4.78Al rod exhibits equivalent comprehensive tensile mechanical properties with ZK60 alloy, achieving tensile strength of 355 MPa, yield strength of 275 MPa and elongation of 11% at ambient temperature. The extruded plates at ambient temperature performed a tensile strength of 270 MPa.


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