scholarly journals Optimizing Processing Parameters for Hybridized Kenaf/PALF Reinforced HDPE Composite

2011 ◽  
Vol 471-472 ◽  
pp. 674-679 ◽  
Author(s):  
I.S. Aji ◽  
E.S. Zainuddin ◽  
Abdan Khalina ◽  
S.M. Sapuan

This work is aimed at achieving optimum processing parameters for Kenaf/PALF/HDPE. Processing parameters like temperature, speed of rotor and duration of composite mixing in an internal mixer were examined. Oven conditioned and unconditioned specimen were prepared and tested. The best tensile strength and tensile modulus were obtained at an optimum processing parameters of 190oC, 40rpm, and 15min for temperature of processing, speed of rotor and duration of mixing respectively, while 190oC, 40rpm and 20min gave the best flexural strength and 190oC, 40rpm and 25min for flexural modulus. Conditioning of composite tends to reduce its tensile modulus while increasing its strength and flexural modulus. All samples were produced at only 10w%(mass) of fibre in the composite at 1:1 and less than 0.3mm fibre ratio and length respectively. Utilization of these parameters according to end requirement can help in achieving optimum mechanical properties on hybridized composites.

2014 ◽  
Vol 1025-1026 ◽  
pp. 215-220 ◽  
Author(s):  
Sasirada Weerasunthorn ◽  
Pranut Potiyaraj

Fumed silica particles (SiO2) were directly added into poly (butylene succinate) (PBS) by melt mixing process. The effects of amount of fumed silica particles on mechanical properties of PBS/fumed silica composites, those are tensile strength, tensile modulus, impact strength as well as flexural strength, were investigated. It was found that the mechanical properties decreased with increasing fumed silica loading (0-3 wt%). In order to increase polymer-filler interaction, fumed silica was treated with 3-glycidyloxypropyl trimethoxysilane (GPMS), and its structure was analyzed by FT-IR spectrophotometry. The PBS/modified was found to possess better tensile strength, tensile modulus, impact strength and flexural strength that those of PBS/fumed silica composites.


2021 ◽  
Vol 32 (2) ◽  
pp. 87-104
Author(s):  
Pui-Voon Yap ◽  
Ming-Yeng Chan ◽  
Seong-Chun Koay

This research work highlights the mechanical properties of multi-material by fused deposition modelling (FDM). The specimens for tensile and flexural test have been printed using polycarbonate (PC) material at different combinations of printing parameters. The effects of varied printing speed, infill density and nozzle diameter on the mechanical properties of specimens have been investigated. Multi-material specimens were fabricated with acrylonitrile butadiene styrene (ABS) as the base material and PC as the reinforced material at the optimum printing parameter combination. The specimens were then subjected to mechanical testing to observe their tensile strength, Young’s modulus, percentage elongation, flexural strength and flexural modulus. The outcome of replacing half of ABS with PC to create a multi-material part has been examined. As demonstrated by the results, the optimum combination of printing parameters is 60 mm/s printing speed, 15% infill density and 0.8 mm nozzle diameter. The combination of ABS and PC materials as reinforcing material has improved the tensile strength (by 38.46%), Young’s modulus (by 23.40%), flexural strength (by 23.90%) and flexural modulus (by 37.33%) while reducing the ductility by 14.31% as compared to pure ABS. The results have been supported by data and graphs of the analysed specimens.


2020 ◽  
Vol 12 (2) ◽  
pp. 244-248
Author(s):  
Yiwen Xu ◽  
Shengcai Qi ◽  
Yuanzhi Xu

The objective of this study is to enhance the thermal and mechanical properties of the photosensitive resin for RP (Rapid Prototyping) modifying with TiO2 nanoparticles NPs. The coupling agent KH570 was chosen for treating the surface of TiO2 NPs. The influence of the TiO2 content on the viscosity and the curing depth of photosensitive resin were analyzed in this study. We also tested the mechanical properties such as tensile modulus, tensile strength, hardness and flexural strength. Using differential scanning calorimetry, we tested the thermal stability of the modified photosensitive resin. Modified photosensitive resin's comprehensive performance was really good when the content of TiO2 was at 0.25%, the increase in tensile strength from 24.3 to 46.9 MPa was noticed to be 89%, the increase in tensile modulus from 1990 to 2251 MPa was noticed to be 18%, the increase in hardness and flexural strength was noticed to be 5 and 6%, respectively. Moreover, the heat stability and plasticity of the modified photosensitive resin are also enhanced. This paper gives a cost-efficient method of improving the functioning of photosensitive resin for RP.


2011 ◽  
Vol 217-218 ◽  
pp. 347-352 ◽  
Author(s):  
Chun Xia He ◽  
Jun Jun Liu ◽  
Pan Fang Xue ◽  
Hong Yan Gu

The influence of the rice husks powder (RHP) content and its particle size distribution on the composite’s tensile strength, fracturing elongation ratio, flexural strength and flexural elastic modulus has been investigated. Respective water absorption and thermal properties of PP composites incorporated with different proportion of RHP have also been analyzed. The microstructure of fractured surfaces was further observed in scanning electron microscopy (SEM). The results showed that the composites with RHP of 245 μm have higher mechanical properties. The tensile strength and fracturing elongation ratio decrease with the increase of RHP content, and reach peak values in 30% RHP content. Water absorption and volume expansion ratio of the composite increase with the increasing of RHP content. Flexural strength and flexural modulus decrease after water absorption. When PHR content is low, the RHP particles are well distributed and the interface of RHP and PP is smooth. When PHR content is higher, the RHP particles tend to agglomerate, leading to poorer interface and lower mechanical properties, the composite failed with brittle fracture.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


2019 ◽  
Vol 27 (1(133)) ◽  
pp. 37-44
Author(s):  
Marcin Barburski ◽  
Mariusz Urbaniak ◽  
Sanjeeb Kumar Samal

In this article, the mechanical properties of biaxial and triaxial woven aramid fabric and respective reinforced composites were investigated. Both fabrics had the same mass/m2. The first part of the experimental investigation was focused on the mechanical properties of different non-laminated aramid fabrics (biaxial and triaxial). The second part was concerned with the mechanical properties of composites made of a different combination of layers of fabric reinforced with an epoxy resin matrix in the order of biaxial+biaxial, trixial+triaxial and biaxial+triaxial. The composites were tested for tensile strength, flexural strength, strain and Young’s and flexural modulus. It can be seen from the results that the density and direction of the yarns are the most important parameters for determination of the strength of the fabric reinforced composite. The biaxial composite clearly showed better tensile strength, while the bi-tri axial order showed good flexural strength compared to the other composite combinations. These fabric reinforced composites have suitable applications in the areas of medical, protection and in the automotive industries.


2013 ◽  
Vol 830 ◽  
pp. 172-175
Author(s):  
Cheng Zhi Chuai ◽  
Zhi Zhang

Ethylene glycol (EG) and polyethylene glycol (PEG) were added as plasticizers to improve the processing performance of cellulose acetate (CA). The CA with 30% plasticizers were melted by HAAKE at 200 °C. The effects of EG and PEG (degree of polymerization in 200-800) on rheological properties and mechanical properties of CA were investigated. The results show that the plasticizing time, equilibrium torque and melt viscosity of the plasticizing system increase with the increase of PEG molecular weight, while the processing performance decreased. The tensile strength of the system decrease as the PEG molecular weight increased. The plasticizing system which contents 30% PEG-200(degree of polymerization is 200) shows the maximum elongation at break. The minimum values appeared in both flexural strength and flexural modulus in the CA/PEG-200 system.


2017 ◽  
Vol 2 (1) ◽  
pp. 21-26
Author(s):  
Subyakto Subyakto ◽  
Euis Hermiati ◽  
Nanang Masruchin ◽  
Ismadi Ismadi ◽  
Kurnia Wiji Prasetiyo ◽  
...  

Green composites were needed by automotive industries because they are environmentally friendly, recyclable, lightweight and strong. Natural fibers such as bamboo and sisal are potential source of these materials and can be used as substitutes of fiber glass which is hard to recycle and not renewable.  In this experiment, bio-composites made from micro fibers of betung bamboo (Dendrocalamus asper) and sisal (Agave sisalana) mixed with a natural polymer of polylactic acid (PLA) were developed that may used for automotive application. Bamboo or sisal fibers were converted into pulp and processed using a disc refiner to produce microfibrillated cellulose (MFC) with fiber diameter around 10 µm. MFC was mixed with PLA and triacetin and dried. The mixture was processed in a mixer at temperature of 170ºC, speed of 60 rpm for 20 min. The compound mixture was removed and processed into pellets using a pelletizer at 170ºC. Pellets were processed using injection molding machine. The compositions of fibers/PLA were 10/90, 20/80, and 30/70. The mechanical properties were tested in accordance with ASTM standards. Result shown that optimum composition ratio of bamboo fibers/PLA was 20/80 which gave flexural strength of 62.30 MPa, flexural modulus of 3.89 GPa, tensile strength of 44.55 MPa, tensile modulus of 1.20 GPa, and hardness of 112.90 R. While the optimum composition ratio of sisal fibers/PLA was 30/70 which gave flexural strength of 67.83 MPa, flexural modulus of 4.43 GPa, tensile strength of 48.18 MPa, tensile modulus of 1.13 GPa, and hardness of 110.50 R.


2014 ◽  
Vol 7 (1) ◽  
pp. 94-108
Author(s):  
Amer Hameed Majeed ◽  
Mohammed S. Hamza ◽  
Hayder Raheem Kareem

The study covers the effect of nanocarbon black particles (N220) on some important mechanical properties of epoxy reinforced with it [carbon black nanoparticles]. The nanocomposites were prepared with (1 to 10 wt. %) of carbon black nanoparticles using ultrasonic wave bath machine dispersion method. The results had shown that the tensile strength , tensile modulus of elasticity, flexural strength and impact strength are improved by (24.02%,7.93%,17.3% and 6% ) respectively at 2wt % .The compressive strength and hardness are improved by (44.4%, 12%) at 4wt%.


Phenolic based PALF/nanoclay hybrid composites was prepared by adding Montmorillonite (MMT) as filler at different loading (1%, 2% and 3%) by using hot press technique. Obtained results indicated that adding MMT in PALF/phenolic composites considerably improves the tensile and flexural strength and modulus. Tensile properties showed that the tensile strength increased after adding MMT though tensile modulus decreased. Flexural strength and modulus were enhanced after adding MMT up to 2%, further addition of MMT declined the properties. 2% MMT showed better tensile and flexural properties. 3% MMT/PALF hybrid composite showed no further improvement in tensile properties after 2% MMT, however the flexural properties were reduced. 3% MMT did not improved much maybe agglomeration accrued. PALF/nanoclay/phenolic hybrid composites revealed good mechanical properties that encourage to use for structural purposes.


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