scholarly journals Characterization of train brake-blocks composite reinforced with aluminum-dross

2021 ◽  
Vol 39 (4) ◽  
pp. 1123-1130
Author(s):  
E.O. Obidiegwu ◽  
H.E. Mgbemere ◽  
E.F. Ochulor ◽  
P.A. Ajayi

Brake blocks are usually made from asbestos, metals and ceramics. It has been realised that asbestos discharges dangerous gases which can be harmful. This problem necessitated the search for human-friendly materials. Therefore, this paper studies the production and characterization of train brake blocks produced from clay reinforced with aluminum dross. This was done by producing samples of composite using clay from a deposit at Osiele and aluminum dross from Tower Rolling Mill Otta, both in Ogun state. The percentage composition of aluminum dross was varied from 0% to 25% to produce brake samples. Their wear rate, tensile strength, compressive strength, hardness, thermal conductivity and microstructure were analysed. The results from this project such as Ultimate tensile strength (UTS) of 7.4Mpa, Impact energy 6.92J, Hardness 28.8 HV, wear rate 0.0071g/sec and thermal conductivity of 0.01075 indicate that, with 5% aluminium dross it is possible to develop brake block that exhibits property recommended by Rail Industry Safety and Standard Board (RISSB). Keywords: Train, Brake blocks, Clay composite, Aluminum Dross, Mechanical properties.

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2139
Author(s):  
Wei Shian Tey ◽  
Chao Cai ◽  
Kun Zhou

Multi Jet Fusion (MJF) is a recently developed polymeric powder bed fusion (PBF) additive manufacturing technique that has received considerable attention in the industrial and scientific community due to its ability to fabricate functional and complex polymeric parts efficiently. In this work, a systematic characterization of the physicochemical properties of MJF-certified polyamide 11 (PA11) and thermoplastic polyurethane (TPU) powder was conducted. The mechanical performance and print quality of the specimens printed using both powders were then evaluated. Both PA11 and TPU powders showed irregular morphology with sharp features and had broad particle size distribution, but such features did not impair their printability significantly. According to the DSC scans, the PA11 specimen exhibited two endothermic peaks, while the TPU specimen exhibited a broad endothermic peak (116–150 °C). The PA11 specimens possessed the highest tensile strength in the Z orientation, as opposed to the TPU specimens which possessed the lowest tensile strength along the same orientation. The flexural properties of the PA11 and TPU specimens displayed a similar anisotropy where the flexural strength was highest in the Z orientation and lowest in the X orientation. The porosity values of both the PA11 and the TPU specimens were observed to be the lowest in the Z orientation and highest in the X orientation, which was the opposite of the trend observed for the flexural strength of the specimens. The PA11 specimen possessed a low coefficient of friction (COF) of 0.13 and wear rate of 8.68 × 10−5 mm3/Nm as compared to the TPU specimen, which had a COF of 0.55 and wear rate of 0.012 mm3/Nm. The PA11 specimens generally had lower roughness values on their surfaces (Ra < 25 μm), while the TPU specimens had much rougher surfaces (Ra > 40 μm). This investigation aims to uncover and explain phenomena that are unique to the MJF process of PA11 and TPU while also serving as a benchmark against similar polymeric parts printed using other PBF processes.


2019 ◽  
Vol 814 ◽  
pp. 90-95 ◽  
Author(s):  
Guang Lei Lv ◽  
Yuan Yuan Li ◽  
Chen Fei ◽  
Zhi Hao Shan ◽  
Jing Gan ◽  
...  

Graphene nanosheets/polyurethane (GNS/PU) was prepared in situ by polymerization technique for the manufacture of PU safety shoes soles. The graphene nanosheets/polyurethane composites were characterized for their mechanical properties, thermal conductivity and abrasion resistance, and comparison is made with those of the neat polyurethane. The microstructural properties of GNS/PU were characterized by SEM. The results show that with the increase of the amount of graphene within the range of weight-percentages analyzed, the tensile strength of the composites gradually increases. The tensile strength of the GNS/PU composites increased to 64.14 MPa with 2 wt% GNS, compared with 55.1 MPa for neat PU. When the graphene sheets reached 2 wt%, the abrasion volume reached 71 mm3. Compared with the pure PU, the wear performance of GNS/PU composites was significantly improved.


2016 ◽  
Vol 47 (6) ◽  
pp. 1121-1133 ◽  
Author(s):  
Yong Yang ◽  
Zhaofeng Chen ◽  
Binbin Li ◽  
Lili Sha ◽  
Zhou Chen ◽  
...  

In this paper, glass fiber felts are fabricated by centrifugal-spinneret-blow process. Swing cylinder is designed to obtain a micro-layer structure, and the phase difference of two swing cylinders is π/2 + 2kπ. Tensile strength, flexural rigidity, and thermal conductivity of various glass fiber felts are investigated. The experimental results indicate that the tensile strength of micro-layer glass fiber felts and random glass fiber felts is 0.015 MPa and 0.013 MPa, respectively. In addition, the tensile strength of glass fiber felts is also improved with the increase of the density and the resin content of glass fiber felts. The micro-layer structure decreases the flexural rigidity of glass fiber felts, and the flexural rigidity of glass fiber felts with micro-layer and random structures is 43.4 g.cm and 101.3 g.cm, respectively. The mean thermal conductivity of glass fiber felts with micro-layer and random structures is 31.57 mW/m·k and 35.69 mW/m·k, respectively.


2019 ◽  
pp. 152808371987700 ◽  
Author(s):  
Laila Sajid ◽  
Oussama Azmami ◽  
Zakia El ahmadi ◽  
Abbès Benayada ◽  
Said Gmouh

The aim of this work is the production of new nonwovens materials based on wool, polyester and palm fibers ( Washingtonia). The extraction of palm fibers was achieved by the combination of alkaline and bleaching treatments. Chemical composition, mechanical and physical properties of the extracted fibers were first determined. Then, two types of blended nonwovens based on Palm/Wool (P/W) and Palm/Polyester (P/PES) mixtures were produced using the needling technique. The physical and structural properties of produced nonwovens were studied such as surface density, tensile strength, porosity and thermal properties. The results showed that the porosity lies between 83.81% and 86.93% for (P/W) mixtures and between 78.01% and 86.93% for (P/PES) mixtures. The air permeability was found to be between 61.56 m3.m−2.min−1 and 129.01 m3.m−2.min−1 for P/W blend nonwovens and between 22.75 m3.m−2.min−1 and 129.01 m3.m−2.min−1 for P/PES blend ones. The thermal conductivity varies between 36.45 mW/m.K and 43.88 mW/m.K for P/W nonwovens and between 36.45 mW/m.K and 47.70 mW/m.K for P/PES nonwovens. Moreover, the tensile strength of blended nonwovens is found to be higher than that of non-blended ones.


1997 ◽  
Vol 503 ◽  
Author(s):  
H. Jiang ◽  
M. K. Davis ◽  
R. K. Eby ◽  
P. Arsenovic

ABSTRACTPhysical properties and structural parameters have been measured for ropes of nylon 6 as a function of the number of use operations. The fractional content of the α crystal form, sound velocity, birefringence, tensile strength and length all increase systematically and significantly with increasing the number of use operations. The fractional content of the γ crystal form and fiber diameter decrease with use. These trends indicate that the measurement of such properties and structural parameters, especially the length, provide a possible basis for establishing a reliable, rapid, and convenient nondestructive characterization method to predict the remaining service life of nylon 6 ropes.


Alloy Digest ◽  
2020 ◽  
Vol 69 (11) ◽  

Abstract Meehanite GB300 is a pearlitic gray cast iron that has a minimum tensile strength of 300 MPa (44 ksi), when determined on test pieces machined from separately cast, 30 mm (1.2 in.) diameter test bars. This grade exhibits high strength while still maintaining good thermal conductivity and good machinability. It is generally used for applications where the thermal conductivity requirements preclude the use of other higher-strength materials, such as spheroidal graphite cast irons, which have inferior thermal properties. This datasheet provides information on physical properties, hardness, tensile properties, and compressive strength as well as fatigue. It also includes information on low and high temperature performance as well as heat treating, machining, and joining. Filing Code: CI-75. Producer or source: Meehanite Metal Corporation.


Author(s):  
H.W. Ho ◽  
J.C.H. Phang ◽  
A. Altes ◽  
L.J. Balk

Abstract In this paper, scanning thermal conductivity microscopy is used to characterize interconnect defects due to electromigration. Similar features are observed both in the temperature and thermal conductivity micrographs. The key advantage of the thermal conductivity mode is that specimen bias is not required. This is an important advantage for the characterization of defects in large scale integrated circuits. The thermal conductivity micrographs of extrusion, exposed and subsurface voids are presented and compared with the corresponding topography and temperature micrographs.


2020 ◽  
Vol 21 (8) ◽  
pp. 741-747
Author(s):  
Liguang Zhang ◽  
Yanan Shen ◽  
Wenjing Lu ◽  
Lengqiu Guo ◽  
Min Xiang ◽  
...  

Background: Although the stability of proteins is of significance to maintain protein function for therapeutical applications, this remains a challenge. Herein, a general method of preserving protein stability and function was developed using gelatin films. Method: Enzymes immobilized onto films composed of gelatin and Ethylene Glycol (EG) were developed to study their ability to stabilize proteins. As a model functional protein, β-glucosidase was selected. The tensile properties, microstructure, and crystallization behavior of the gelatin films were assessed. Result: Our results indicated that film configurations can preserve the activity of β-glucosidase under rigorous conditions (75% relative humidity and 37°C for 47 days). In both control films and films containing 1.8 % β-glucosidase, tensile strength increased with increased EG content, whilst the elongation at break increased initially, then decreased over time. The presence of β-glucosidase had a negligible influence on tensile strength and elongation at break. Scanning electron-microscopy (SEM) revealed that with increasing EG content or decreasing enzyme concentrations, a denser microstructure was observed. Conclusion: In conclusion, the dry film is a promising candidate to maintain protein stabilization and handling. The configuration is convenient and cheap, and thus applicable to protein storage and transportation processes in the future.


2015 ◽  
Vol 1105 ◽  
pp. 51-55 ◽  
Author(s):  
K.M. Gupta ◽  
Kishor Kalauni

Bhimal fibres are quite a newer kind of bio-degradable fibres. They have never been heard before in literatures from the view point of their utility as engineering material. These fibres have been utilized for investigation of their properties. Characterization of this fibre is essential to determine its properties for further use as reinforcing fibre in polymeric, bio-degradable and other kinds of matrix. With this objective, the fabrication method and other mechanical properties of Bhimal-reinforced-PVA biocomposite have been discussed. The stress-strain curves and load-deflection characteristics are obtained. The tensile, compressive, flexure and impact strengths have been calculated. The results are shown in tables and graphs. The results obtained are compared with other existing natural fibre biocomposites. From the observations, it has been concluded that the tensile strength of Bhimal-reinforced-PVA biocomposite is higher than other natural fibre composites. Hence these can be used as reinforcement to produce much lighter weight biocomposites.


2021 ◽  
pp. 002199832110055
Author(s):  
Zeeshan Ahmad ◽  
Sabah Khan

Alumnium alloy LM 25 based composites reinforced with boron carbide at different weight fractions of 4%, 8%, and 12% were fabricated by stir casting technique. The microstructures and morphology of the fabricated composites were studied by scanning electron microscopy and energy dispersive spectroscopy. Elemental mapping of all fabricated composites were done to demonstrate the elements present in the matrix and fabricated composites. The results of microstructural analyses reveal homogenous dispersion of reinforcement particles in the matrix with some little amount of clustering found in composites reinforced with 12% wt. of boron carbide. The mechanical characterization is done for both alloy LM 25 and all fabricated composites based on hardness and tensile strength. The hardness increased from 13.6% to 21.31% and tensile strength 6.4% to 22.8% as reinforcement percentage of boron carbide particles increased from 0% to 12% wt. A fractured surface mapping was also done for all composites.


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