scholarly journals Aerodynamical Performance Decay Due to Fouling and Erosion in Axial Compressor for GT Aeroengines

2020 ◽  
Vol 197 ◽  
pp. 11002
Author(s):  
Giovanni Maria De Pratti

The ingestion of solid abrasive particles and/or foulants causes erosion of the compressor blades, resulting in a considerable reduction in the performance and working life of aviation/heavy duty GT and an increase in fuel consumption. The geometry variation at the Leading Edge (L.E. blunting) and Trailing Edge (T.E. thickness reduction), together with the general increase of airfoil surface roughness, depends on the characteristics of the incident particles, the geometry and the materials of the blade cascade, the dynamic parameters of the particles and on the type of impact. In order to rectify this degradation in performance, it is therefore necessary to re-profile the blades with machining that is highly critical for the performance of the engine, the life of the compressor blades and for maintenance costs. In order to determine an optimum and cost effective process of reprofiling, a series of tests reproducing the corresponding models of flow have been carried out on the Water Table Test Bench using Lamb’s hydraulic analogy relative to profiles of the VII and VIII stage HP of the compressor of the GT CF6-50 (G.E. Co.). The tests were carried out both on the isolated airfoil profile and on the blade cascade and both in the original conditions, at varied geometry (because of erosion and/or fouling) and after re-profiling. The trajectories of the particles have been visualised in several ways (like a false color photographic procedure), confirming results reported by various authors related to the model of impact and erosion. Particularly in the case of the dust aspiration during the arrival phase on the deck of an aircraft carrier. The test results have been discussed and compared with those available in scientific literature.

Author(s):  
M. C. Keerthi ◽  
Abhijit Kushari ◽  
Ashoke De ◽  
Arun Kumar

In the present study, the effectiveness of passive structures called tubercles on an axial compressor blade row is studied experimentally. Tubercles are the modifications to the leading edge of an airfoil in the form of blunt wave-like serrations. Although several studies on the effect of tubercles on isolated blades are available in literature, detailed study of their effect on a cascade of blades, such as in the case of an axial flow turbo-machine is lacking. Such an application in an axial compressor will result in a significant increase in the stall margin. Presently, experiments have been performed on a linear compressor cascade with a blade height of 0.15 m and mean chord of 0.06 m, on a NACA 65209 airfoil profile. The plain and modified blades are fabricated using rapid prototyping to ensure conformity to the required geometry. The cascade is designed in such a way that the incidence (angle of attack) and the stagger can be changed easily. The measurements are taken at the exit plane using a five-hole Pitot probe to obtain three-components of velocity and static pressure data over fine measurement grids. The effect is determined in terms of lift and drag coefficients, lift-to-drag ratio and total pressure loss coefficient. Experiments have been carried out for different pitch and amplitude (serration depth) of tubercles to understand their effect. The stall incidence angle for the best performing blade is found to increase up to 8.6° from that of the unmodified blade of 6.0°. Application of such structures in axial compressor blades may well be adequate to prevent stalling in axial compressors over a wide operating range.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Mykhaylo Tkach ◽  
Serhii Morhun ◽  
Yuri Zolotoy ◽  
Irina Zhuk

AbstractNatural frequencies and vibration modes of axial compressor blades are investigated. A refined mathematical model based on the usage of an eight-nodal curvilinear isoparametric finite element was applied. The verification of the model is carried out by finding the frequencies and vibration modes of a smooth cylindrical shell and comparing them with experimental data. A high-precision experimental setup based on an advanced method of time-dependent electronic interferometry was developed for this aim. Thus, the objective of the study is to verify the adequacy of the refined mathematical model by means of the advanced time-dependent electronic interferometry experimental method. The divergence of the results of frequency measurements between numerical calculations and experimental data does not exceed 5 % that indicates the adequacy and high reliability of the developed mathematical model. The developed mathematical model and experimental setup can be used later in the study of blades with more complex geometric and strength characteristics or in cases when the real boundary conditions or mechanical characteristics of material are uncertain.


1998 ◽  
Vol 120 (4) ◽  
pp. 705-713 ◽  
Author(s):  
S. T. Hsu ◽  
A. M. Wo

This paper demonstrates reduction of stator unsteady loading due to forced response in a large-scale, low-speed, rotor/stator/rotor axial compressor rig by clocking the downstream rotor. Data from the rotor/stator configuration showed that the stator response due to the upstream vortical disturbance reaches a maximum when the wake impinges against the suction surface immediately downstream of the leading edge. Results from the stator/rotor configuration revealed that the stator response due to the downstream potential disturbance reaches a minimum with a slight time delay after the rotor sweeps pass the stator trailing edge. For the rotor/stator/rotor configuration, with Gap1 = 10 percent chord and Gap2 = 30 percent chord, results showed a 60 percent reduction in the stator force amplitude by clocking the downstream rotor so that the time occurrence of the maximum force due to the upstream vortical disturbance coincides with that of the minimum force due to the downstream potential disturbance. This is the first time, the authors believe, that beneficial use of flow unsteadiness is definitively demonstrated to reduce the blade unsteady loading.


Author(s):  
Miss Payal W. Paratpure

Tracking of public bus location requires a GPS device to be installed, and lots of bus operators in developing countries don't have such an answer in situ to supply an accurate estimation of bus time of arrival (ETA). Without ETA information, it's very difficult for the overall public to plan their journey effectively. In this paper, implementation of an innovative IOT solution to trace the real time location of buses without requiring the deployment of a GPS device is discussed. It uses Bluetooth Low Energy (BLE) proximity beacon to trace the journey of a bus by deploying an Estimate location beacon on the bus. BLE detection devices (Raspberry Pi 4) are installed at selected bus stops along the path to detect the arrival of buses. Once detected, the situation of the bus is submitted to a cloud server to compute the bus ETAs. A field trial is currently being conducted in Johor, Malaysia together with an area bus operator on one single path. Our test results showed that the detection of BLE beacons is extremely accurate and it's feasible to trace the situation of buses without employing a GPS device during a cost-effective way.


Author(s):  
Guoming Zhu ◽  
Xiaolan Liu ◽  
Bo Yang ◽  
Moru Song

Abstract The rotating distortion generated by upstream wakes or low speed flow cells is a kind of phenomenon in the inlet of middle and rear stages of an axial compressor. Highly complex inflow can obviously affect the performance and the stability of these stages, and is needed to be considered during compressor design. In this paper, a series of unsteady computational fluid dynamics (CFD) simulations is conducted based on a model of an 1-1/2 stage axial compressor to investigate the effects of the distorted inflows near the casing on the compressor performance and the clearance flow. Detailed analysis of the flow field has been performed and interesting results are concluded. The distortions, such as total pressure distortion in circumferential and radial directions, can block the tip region so that the separation loss and the mixing loss in this area are increased, and the efficiency and the total pressure ratio are dropped correspondingly. Besides, the distortions can change the static pressure distribution near the leading edge of the rotor, and make the clearance flow spill out of the rotor edge more easily under near stall condition, especially in the cases with co-rotating distortions. This phenomenon can be used to explain why the stall margin is deteriorated with nonuniform inflows.


Author(s):  
Ehsan Asgari ◽  
Mehran Tadjfar

In this study, we have applied and compared two active flow control (AFC) mechanisms on a pitching NACA0012 airfoil at Reynolds number of 1 × 106 using 2-D computational fluid dynamics (CFD). These mechanisms are continuous blowing and suction which are applied separately on the airfoil which pitches around its quarter-chord in a sinusoidal motion. The location for suction and blowing was determined in our previous study based on the formation of a counter clock-wise vortex near the leading-edge. In our current study, we have compared the effectiveness of pure blowing and pure suction in suppressing the dynamic stall vortex (DSV) which is the main contributor to the drag increase, particularly near the maximum angle of attack (AOA) and in early downstroke motion. The blowing/suction slot is considered as a dent on the airfoil surface which enables the AFC to perform in a tangential manner. This configuration would allow blowing jet to penetrate further downstream and was shown to be more effective compared to a cross-flow orientation. We have compared the two aforementioned mechanisms in terms of hysteresis loops of lift and drag coefficients and have demonstrated the dynamics of flow in controlled and uncontrolled situations.


Author(s):  
Menghao Wang ◽  
Xiaomin Liu

Airfoil is the basic element of fluid machinery and aircraft, and the noise generated from that is an important research aspect. Aiming to reduce the aerodynamic noise around the airfoil, this study proposes an airfoil inspired by the long-eared owl wing and another airfoil coupled with the bionic airfoil profile, leading edge waves, and trailing edge serrations. Numerical simulations dependent on the large eddy simulation method coupled with the wall-adapting local eddy-viscosity model and the Ffowcs Williams and Hawkings equation are conducted to compare the aerodynamic and acoustic characteristics of two types of bionic airfoils at low Reynolds number condition. The simulations reveal the dipole characteristic of acoustic source and sound pressure level distribution at various frequencies. Two types of bionic airfoils show lower noise compared with the conventional NACA 0012 airfoil with a similar relative thickness of 12%. Compared with the bionic airfoil, the average value of sound pressure level at the monitoring points around the bionic coupling airfoil is decreased by 9.94 dB, meanwhile the lift-to-drag ratio also keep higher. The bionic coupling airfoil exerts a suppression of sound pressure fluctuation on the airfoil surfaces, which result from that the range and size of separation vortices are reduced and the distance between vortices and airfoil surface are increased. The tube-shaped vortices in the wake of airfoil are effectively restrained and split into small scale vortices, which are important to cause less aerodynamic noise around the bionic coupling airfoil. Consequently, a novel bionic coupling airfoil is developed with the excellent aerodynamic and acoustic performance.


2002 ◽  
Vol 49 (3-4) ◽  
pp. 75-80 ◽  
Author(s):  
Dejan Markovic

Evaluation o f cytotoxicity is a first step in assessment of dental materials biocompatibility. Necessity for unique criteria in researches resulted in international standard methodology (ISO). The aim of this study was to assess the cytotoxicity of four restorative materials (three glas ionomer cements and one composite material) and to define adventages and disadventages of common ISO methodology for evaluation of this aspect of dental materials biocompatibility. Research was designed according to ISO/TC 106/1995 and ISO/ 10993-5/1994 methodology. Materials used in this investigation were Fuji IILC (GC), Vitiemer (3M), Ionosit fill (DMG-Hamburg), Luxat (DMG-Hamburg). Evaluation of cytotoxicity was carried out on standardized Human Diploid Cell Lung WI-38. Obtained results showed expressive cytotoxic effect of all investigated materials without statisticaly significant difference. Estimation of material biocompatibility and assessment of obtained results can be made only after establishment of correlation with test results. Common ISO methodology is simple for conductance and reproduction, and use of cell cultures in researches is painless, cost effective and without moral or ethical dilemma.


Author(s):  
William D. York ◽  
James H. Leylek

A new film-cooling scheme for the suction surface of a gas turbine vane in a transonic cascade is studied numerically. The concept of the present design is to inject a substantial amount of coolant at a very small angle, approaching a “wall-jet,” through a single row of relatively few, large holes near the vane leading edge. The near-match of the coolant stream and mainstream momentums, coupled with the low coolant trajectory, theoretically results in low aerodynamic losses due to mixing. A minimal effect of the film cooling on the vane loading is also important to realize, as well as good coolant coverage and high adiabatic effectiveness. A systematic computational methodology, developed in the Advanced Computational Research Laboratory (ACRL) and tested numerous times on film-cooling applications, is applied in the present work. For validation purposes, predictions from two previous turbine airfoil film-cooling studies, both employing this same numerical method, are presented and compared to experimental data. Simulations of the new film-cooling configuration are performed for two blowing ratios, M=0.90 and M=1.04, and the density ratio of the coolant to the mainstream flow is unity in both cases. A solid vane with no film cooling is also studied as a reference case in the evaluation of losses. The unstructured numerical mesh contains about 5.5 million finite-volumes, after solution-based adaption. Grid resolution is such that the full boundary layer and all passage shocks are resolved. The Renormalization Group (RNG) k-ε turbulence model is used to close the Reynolds-averaged Navier-Stokes equations. Predictions indicate that the new film-cooling scheme meets design intent and has negligible impact on the total pressure losses through the vane cascade. Additionally, excellent coolant coverage is observed all the way to the trailing edge, resulting in high far-field effectiveness. Keeping the design environment in mind, this work represents the power of validated computational methods to provide a rapid and reasonably cost-effective analysis of innovative turbine airfoil cooling.


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