scholarly journals Innovative Technologies for the Production of Ceramic Building Materials from Waste of Natural (Exogenous) Processes

2021 ◽  
Vol 906 (1) ◽  
pp. 012046
Author(s):  
Elena Shapakidze ◽  
Izolda Kamushadze ◽  
Lamara Gabunia ◽  
Ioseb Gejadze ◽  
Rajden Skhxvitaridze ◽  
...  
Keyword(s):  
Portland Cement ◽  
Building Materials ◽  
Raw Materials ◽  
Low Cost ◽  
High Energy ◽  
Raw Material ◽  
Clay Shale ◽  
Innovative Technologies ◽  
Ceramic Building ◽  
Main Component

Abstract The main material for the modern construction business is cement/concrete, the production of which is associated with high energy and material costs and, most importantly, high CO2 emissions into the atmosphere. Based on this, the development of technologies for new energy-efficient building materials - substitutes for Portland cement is of great importance. One of the ways to solve this problem could be the wider use of ceramic building materials, the production of which requires less energy and is not associated with high CO2 emissions compared to the production of Portland cement. The subject of this article is the development of innovative technologies for the production of ceramic building materials in Georgia (ordinary building bricks and clinker bricks) by using unconventional raw material - clay shale aluvium which is a waste of natural (exogenous) processes. As the main component of the ceramic mass, we used clay shale aluvium from the Duruji river bed near the town of Kvareli, which made it possible to reduce the firing temperature and improve the quality of the finished product. X-ray phase, petrographic and electronic microscopic studies have shown that ceramic products, both building and clinker bricks, made with the use of Kvareli shale, under the same firing conditions, have been obtained with a denser structure ensuring higher physical and mechanical features as compared to clay Metekhi, which is currently used by the brick factory in Georgia. The use of shale accumulated in the region of Kvareli in various areas of the economy (including production of ceramic building materials) will make it possible to clear the adjacent territory from risky deposits of natural alluvium, which threatens to flood the city and provide companies engaged in production of ceramic building materials with low-cost and environmentally friendly raw materials.

scholarly journals Characterization of a new laboratory ceramic product from industrial by-products as raw materials and caustic magnesia as additive

2013 ◽  
Vol 47 (4) ◽  
pp. 2050
Author(s):  
V. Skliros ◽  
P. G. Lampropoulou ◽  
B. Tsikouras ◽  
K. Hatzipanagiotou ◽  
A. Christogerou ◽  
...  
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Low Cost ◽  
Amorphous Material ◽  
Bottom Ash ◽  
Ceramic Product ◽  
Ceramic Building ◽  
Experimental Firing ◽  
By Products ◽  
Caustic Magnesia

A new ceramic product is introduced by mixing caustic magnesia, produced in the laboratory from pure, high quality magnesite, and natural silt. Bottom ash and red mud, two well known environmentally hazardous industrial by-products, were also added in the mixture. After testing various recipes we concluded that addition of 5% caustic magnesia in the ceramic product greatly enhances its performance. Increase bonding of the ceramic microstructure is attributed to the formation of periclase necks, the concurrent formation of small quantities of amorphous material and the homogeneously distributed pores during the experimental firing of the mixture. Combined X-ray Diffractometry and Scanning Electron Microscopy of the ceramic product revealed the occurrence of unreactive phases, inherited by the raw materials, as well as newly-formed albite and magnesioferrite. Our results show that utilization of by-products may be important and environmental friendly materials in producing low cost ceramic building materials.

scholarly journals Crushed Bricks: Demolition Waste as a Sustainable Raw Material for Geopolymers

2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Building Materials ◽  
Mechanical Performance ◽  
Raw Materials ◽  
Construction Material ◽  
Raw Material ◽  
The European Union ◽  
Total Energy Consumption ◽  
Demolition Waste ◽  
Crushed Brick

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.

Feasibility of cereal straw for industrial utilization in Minnesota

2000 ◽  
Vol 15 (1) ◽  
pp. 2-8 ◽  
Author(s):  
N.C. Wagner ◽  
S. Ramaswamy ◽  
U. Tschirner
Keyword(s):  
Animal Feed ◽  
Raw Materials ◽  
Low Cost ◽  
Economic Feasibility ◽  
Raw Material ◽  
Cereal Straw ◽  
Industrial Utilization ◽  
Industrial Use ◽  
On Farm ◽  
And Storage

AbstractA pre-economic feasibility study was undertaken to determine the potential of cereal straw for industrial utilization in Minnesota. Specifically, utilizing straw for pulp and paper manufacture was of interest. The availability of cereal straw fiber supplies at various locations across the state of Minnesota, along with pre-processing issues such as transportation, harvesting, handling, and storage, are discussed and priced. The greatest economic advantage of straw for industrial use appears to be the low cost of the raw material compared to traditional raw materials. This also provides an excellent opportunity for additional income for farmers. The methodology and information provided here should be helpful in evaluating the feasibility of utilizing straw for other industrial purposes in other parts of the world. However, in some Third World countries, long-standing on-farm, traditional uses of cereal straws for fuel, fiber, and animal feed may limit their availability for industrial utilization.

scholarly journals High strength glass-ceramics sintered with coal gangue аs а raw material

2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Glass Ceramics ◽  
High Strength ◽  
Coal Gangue ◽  
Raw Material ◽  
Sintering Process ◽  
Forming Process ◽  
Sintered Glass ◽  
Utilization Ratio

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.

scholarly journals Geochemical And Mineralogical Assessment Of Secondary Gypsum In Al-Najaf, Iraq And Employment As Raw Material For Cement Industry

2021 ◽  
Vol 72 ◽  
pp. 215-222
Author(s):  
Mohanad R.A. Al-Owaidi ◽  
◽  
Mohammed L. Hussein ◽  
Ruaa Issa Muslim ◽  
◽  
...  
Keyword(s):  
Portland Cement ◽  
Raw Materials ◽  
Chemical Properties ◽  
Quality Standard ◽  
Cement Industry ◽  
Raw Material ◽  
Insoluble Residue ◽  
Mineralogical Study ◽  
The Mean ◽  
Industry Success

The Portland cement industry is one of the strategic industries in any country. The basis of an industry success is the availability of raw materials and, the low extraction in addition to transportation costs. The Bahr Al-Najaf region is abundant with limestone rocks but lacks primary gypsum. An investigation had been carried out to identify the source of secondary gypsum as an alternative to primary gypsum. Twelve boreholes were drilled for a depth of 2 m, as the thickness of suitable secondary gypsum layer ranges from 1 to 1.5 m. The mineralogical study revealed the predominance of gypsum followed by quartz and calcite, with an average of 62.9%, 19.6% and 14.35%, respectively. The geochemical analysis revealed that the content of SO3 is appropriate and ranging from 41.92% to 32.89% with an average of 37.73%. The SO3 content is within an acceptable range. The mean abundance of the major oxides of the study area may be arranged as SO3 > CaO> SiO2> MgO> Al2O> Fe2O3. The insoluble residue was at an acceptable rate. The laboratory experiments for milling secondary gypsum with clinker has successfully proven the production of Portland cement that matches the limits of the Iraqi Quality Standard (IQS) No. 5 of 1984. Great care must be taken when using secondary gypsum; secondary gypsum must be mixed well to maintain the chemical properties before blending with clinker and utilizing in the cement mill in the cement plant.

Ceramic Composition Material with Mullite Crystals Obtained from the Clayy Raw Material of Yakutia

2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Practical Interest ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Strength Properties ◽  
Raw Material ◽  
Composition Material ◽  
Material Base ◽  
Wide Range

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.

Environmental Friendly Ceramic Building Materials

2016 ◽  
Vol 690 ◽  
pp. 150-155 ◽  
Author(s):  
Toyohiko Sugiyama ◽  
Keiji Kusumoto ◽  
Masayoshi Ohashi ◽  
Akinori Kamiya
Keyword(s):  
High Performance ◽  
Building Materials ◽  
Bending Strength ◽  
Low Cost ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Heat Island ◽  
Solar Reflectance ◽  
Ceramic Building

The global warming is one of the most serious problems. The decrease of CO2 emissions in our daily life is an important subject today. Recently, an application of water retentive materials as a paving material has attracted a great deal of attention in Japan. This material is effective for reducing heat island phenomenon, which is also a recent problem in many cities in Japan. Water retained in the material during rainfall evaporates when heated by sunshine. The latent heat absorbed by evaporating water works to cool the surroundings. The water retentive ceramic products are expected to be useful for building materials as well as pavements. Several performances are required on the water retentive ceramics when it is used as building materials. Its cost and quality are the important factors. Porous ceramic materials formed by pressing without firing is one of ideal low cost and eco-friendly candidates. The porous ceramics is also expected to be produced from recycled ceramic materials. By optimizing its composition and forming method, a water retentive material with high performance was developed. The trial product had the properties as follows; fracture toughness: 1300N, bending strength: 175N/cm, water absorption: larger than 30%, and precision in size (length): +-0.5mm for 150mm. The product showed also enough frost resistance. In this paper, the fundamental properties of the porous ceramics prepared without firing are discussed with referring to the results of the field experiments.Another subject recently studied by several tile manufactures in Japan is the glazed tile with high solar reflectance. The exterior walls covered with such a high solar reflectance tile keeps the surface temperature of the wall lower under the strong sunshine of summer. It is effective against heat-island phenomenon. In this paper, the outline of the research results on visible and infrared reflectance of many kinds of glazes is also discussed.

Low-Cost Synthesis and Morphology Control of Magnesium Oxysulfate Hydrate Whiskers

2014 ◽  
Vol 936 ◽  
pp. 986-991
Author(s):  
Chuan Hui Gao ◽  
Li Ding ◽  
Yu Min Wu ◽  
Chuan Xing Wang ◽  
Jun Xu
Keyword(s):  
Electron Microscope ◽  
Raw Materials ◽  
Low Cost ◽  
Hydrothermal Process ◽  
Control Agent ◽  
Raw Material ◽  
X Ray ◽  
Selected Area Electron Diffraction ◽  
Transmission Electron ◽  
Magnesium Oxysulfate

A low-cost raw material, bittern obtained from the production process of sea salt, was used to prepare magnesium oxysulfate hydrate (MgSO4·5Mg (OH)2·2H2O, abbreviated as 152MOS) whiskers via hydrothermal synthesis with ammonia and magnesium sulfate as the other starting raw materials. The bittern was firstly filtered and then used directly without de-coloring. X-ray powder diffraction (XRD), transmission electron microscope (TEM), selected area electron diffraction (SAED), energy dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) were employed to investigate the composition and morphology of the products. It was found that the 152MOS whiskers synthesized from bittern at 190°C for 3 hours exhibited fanlike morphology. The formation of the fanlike whiskers was inhibited and most of the whiskers presented as single fibers when ethanol was used as crystal control agent in the hydrothermal process. From the two-dimensional steps observed at tips of the whiskers, a possible growth mechanism was speculated that it was the extension of dislocations that made the growth of the whiskers.

The Role of Industrial Waste in the Formation of the Structure and Properties of Effective Wall Ceramics

2018 ◽  
Vol 931 ◽  
pp. 578-582
Author(s):  
Natalia D. Yatsenko ◽  
N.A. Vil'bitskaya ◽  
A.I. Yatsenko
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Industrial Waste ◽  
Building Materials ◽  
Raw Materials ◽  
Industrial Wastes ◽  
Structure And Properties ◽  
Innovative Technologies ◽  
Furnace Slag

The article deals with the use of blast furnace slag and mineralising additives as raw materials for the production of building materials. Innovative technologies of brick production from natural raw materials and industrial wastes are developed.

scholarly journals Changing the method of compaction of autoclaved building materials modified by diabase and barite aggregate.

2018 ◽  
Vol 174 ◽  
pp. 02014
Author(s):  
Katarzyna Komisarczyk ◽  
Anna Stępień ◽  
Ryszard Dachowski
Keyword(s):  
Electron Microscope ◽  
Scanning Electron Microscope ◽  
Building Materials ◽  
Raw Materials ◽  
Reference Sample ◽  
Raw Material ◽  
Natural Origin ◽  
Applied Technology ◽  
Silicon Ions ◽  
Scanning Electron

The traditional way of producing sand-lime products is connected with the use of three basic raw materials i.e. quartz sand of natural origin, water and quicklime ground lime. During hydrothermal treatment in an autoclave, chemical reactions take place between the calcium and silicon ions. As a result of these reactions, the products are created that provide advantageous appropriable traits. In order to improve the durability attributes of the discussed products, diabase and barite aggregate was introduced into the raw material mass. In addition, the change in the densification method of the silicate mixture was applied. Layering was replaced instead of traditional pressing. The article describes sand-lime products modified with diabase and barite aggregate in an amount up to 15% by weight. Two methods of thickening the sand-lime mixture were used: pressing and layering. The change of the applied technology significantly influences, among others for water absorption. The best result was obtained using 5% and 10% modifiers. Modification with 5% content of diabase aggregate and 5% content of barite aggregate increases the strength by over 60% in relation to the reference sample. The obtained properties are reflected in the image of the microstructure examined by means of the scanning electron microscope. In the sand- lime products, both traditional and modified with diabase and barite aggregates, the C-S-H phase and tobermorite is present. These phases are characteristic for autoclaved products, although depending on the method of thickening occur in varying degrees and intensities.

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