Semisolid Casting and Die Casting of Al-4.8%Mg-2%Si Alloy

2022 ◽  
Vol 327 ◽  
pp. 172-177
Author(s):  
Toshio Haga ◽  
Shinichiro Imamura ◽  
Ryota Miwa ◽  
Hiroshi Fuse
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Die Casting ◽  
Casting Machine ◽  
Side Length ◽  
Semisolid Slurry ◽  
Fine Grained ◽  
Semisolid Casting ◽  
Circular Base

An aluminum alloy, Al–4.8%Mg–2%Si, was cast by die casting and thixocasting, and the properties of the cast specimens were investigated. When the poured molten metal temperature was lower than 640 °C during die casting, it was lower than the liquidus temperature, and the metal became a semisolid slurry in the sleeve of the die casting machine; this fulfills the conditions for rheocasting. A tension test was conducted to investigate the effects of semisolid casting on the mechanical properties of Al–4.8%Mg–2%Si. The ultimate tensile strength and elongation of the ingots cast by die casting and rheocasting were affected by the size of ingot. When the ingot had a circular base of 4.5 mm diameter, the ultimate tensile strength and elongation were excellent; however, when the cross section of the ingot was a square with a side length of 20 mm, the tensile strength and elongation were inferior. The thixocasting was conducted using square ingots with a side length of 20 mm, and the tensile strength and elongation were poor in this case as well. The results of this study demonstrate that semisolid casting cannot improve the mechanical properties of Al–4.8%Mg–2%Si ingots with a high thickness. Semisolid casting cannot produce fine-grained Mg2Si, and the mechanical properties of the material could not be improved by this casting method.

Experimental Monitoring of HB Hardness and Ultimate Tensile Strength UTS of Pressure of Al-Si Castings Depending on the Increase Pressure Changes

2013 ◽  
Vol 711 ◽  
pp. 272-275 ◽  
Author(s):  
Ján Pasko ◽  
Stefan Gaspar
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Brinell Hardness ◽  
Die Casting ◽  
Basic Parameters ◽  
Pressure Changes ◽  
The Impact

The paper analyses the impact of increase pressure on the value of ultimate tensile strength UTS and the Brinell hardness of HB castings made of silumin ENAC 47100 (AlSi12Cu1 (Fe)). Experimental observations enable to determine the dependency between the observed mechanical properties of pressure Al-Si castings and one of the basic parameters of die casting increase pressure.

scholarly journals Microstructure and Mechanical Properties of AlSi12CuNi Alloy Fabricated by Laser Powder Bed Fusion Process

2021 ◽  
Vol 15 (4) ◽  
pp. 388-395
Author(s):  
Akihiro Hirayama ◽  
Masaaki Kimura ◽  
Masahiro Kusaka ◽  
Koichi Kaizu ◽  
◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Die Casting ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Breaking Elongation ◽  
Microstructure And Mechanical Properties ◽  
Moving Direction

The microstructure and mechanical properties of the AlSi12CuNi alloy fabricated by the additive manufacturing technique, laser powder bed fusion (L-PBF), were investigated. Several laser irradiation conditions were examined to optimize the manufacturing process to obtain a high volume density of the fabricated alloy. Good fabricated samples with a relative density of 99% or higher were obtained with no cracks. The fabricated samples exhibited significantly good mechanical properties, such as ultimate tensile strength, breaking elongation, and micro-hardness, compared to the conventional die casting AlSi12CuNi alloy. Fine microstructures consisting of the α-Al phase and a nano-sized eutectic Al-Si network were observed. The dimensions of the microstructures were smaller than those of the conventional die-casting AlSi12CuNi alloy. The superior mechanical properties were attributed to the microstructure associated with the rapid solidification in the L-PBF process. Furthermore, the influence of the building direction on the mechanical properties of the fabricated samples was evaluated. The ultimate tensile strength and breaking elongation were significantly affected by the building direction; mechanical properties parallel to the roller moving direction were significantly better than those perpendicular to the roller moving direction. In conclusion, AlSi12CuNi alloys with good characteristics were successfully fabricated by the L-PBF process.

scholarly journals Improving Mechanical Properties of 18%Mn TWIP Steels by Cold Rolling and Annealing

Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 776 ◽  
Author(s):  
Vladimir Torganchuk ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Cold Rolling ◽  
Large Strain ◽  
Total Elongation ◽  
Fine Grained ◽  
Average Grain Size ◽  
Twip Steels ◽  
Cold Rolling And Annealing

The microstructures and mechanical properties of Fe-0.4C-18Mn and Fe-0.6C-18Mn steels subjected to large strain cold rolling followed by annealing were studied. Cold rolling with a total reduction of 86% resulted in substantial strengthening at expense of plasticity. The yield strength and the ultimate tensile strength of above 1400 MPa and 1600 MPa, respectively, were achieved in both steels, whereas total elongation decreased below 30%. Subsequent annealing at temperatures above 600 °C was accompanied with the development of recrystallization leading to fine-grained microstructures with an average grain size of about 1 μm in both steels. The fine-grained steels exhibited remarkable improved mechanical properties with a product of ultimate tensile strength by total elongation in the range of 50 to 70 GPa %. The fine-grained steel with relatively high carbon content of 0.6%C was characterized by ultimate tensile strength well above 1400 MPa that was remarkably higher than that of about 1200 MPa in the steel with 0.4%C.

Microstructure and Mechanical Properties of AlSi12CuNi Alloy Fabricated by Selective Laser Melting

2020 ◽  
Author(s):  
Akihiro Hirayama ◽  
Koichi Kaizu ◽  
Masaaki Kimura ◽  
Masahiro Kusaka
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Selective Laser Melting ◽  
Die Casting ◽  
Volume Density ◽  
Laser Melting ◽  
Breaking Elongation ◽  
Microstructure And Mechanical Properties ◽  
Wide Range

Abstract In this study, the microstructure and mechanical properties of AlSi12CuNi alloy fabricated by Selective Laser Melting (SLM) were investigated. Wide range of laser irradiation conditions were selected to optimize the process in terms of optimum volume density. As a result, fabricated objects with a relative density of 99% or higher and no crack could be obtained. The as-fabricated alloy exhibited significantly good mechanical properties; an ultimate tensile strength, a breaking elongation, and micro-hardness in comparison with the conventional die casting AlSi12CuNi alloy. The fine microstructures composed of the α-Al phase and nano-sized eutectic Al-Si network could be observed. The dimensions of the microstructures were smaller than that of the conventional die casting AlSi12CuNi alloy. The superior mechanical properties were attributed to the microstructure associated with the rapid solidification of the SLM process. The influence of building direction of mechanical properties on fabricated objects was evaluated. The ultimate tensile strength and breaking elongation were significantly affected by the building direction, which was higher in the case of a parallel direction to the roller moving direction. AlSi12CuNi alloy with good characteristics can be successfully fabricated by the SLM process.

Microstructure and Mechanical Properties of Horizontal Continuous Casting Al-18%Si Alloy Billets

2012 ◽  
Vol 557-559 ◽  
pp. 68-74
Author(s):  
Jing Zhang ◽  
Hua Shun Yu ◽  
Suk Bong Kang ◽  
Jae Hyung Cho ◽  
Guang Hui Min
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Structural Material ◽  
Ultimate Tensile Strength ◽  
Continuous Casting ◽  
Eutectic Silicon ◽  
Small Decrease ◽  
Horizontal Continuous Casting ◽  
Fine Grained ◽  
Cooling Conditions

Horizontal continuous casting (HCC) Al-18%Si alloy billets were prepared with the addition of fine-grained Al-18%Si as a master alloy. The influence of cooling conditions and this fine-grained structural materials addition on the microstructure and tensile properties were studied. The uniformity of the HCC Al-18%Si alloy billets was also analyzed. The results denote that the HCC Al-18% Si alloy billets showed finer microstructure and better mechanical properties after double cooling. Fine-grained structural material addition can effectively reduce macrosegregation and make both primary and eutectic silicon much finer. The ultimate tensile strength clearly increased with an addition of 15 percent fine-grained structural material compared to the HCC alloy with no addition of fine-grained structural material. However, a small decrease occurred after an addition of fine-grained structural material up to 30 percent.

Vibratory weld conditioning during gas tungsten arc welding of al 5052 alloy on the mechanical and micro-structural behavior

2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Welded Joints ◽  
Great Influence ◽  
Welding Process ◽  
Microstructural Characterization ◽  
Content Type ◽  
Average Grain Size

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.

scholarly journals Effects of Substitution of Y with Yb and Ce on the Microstructures and Mechanical Properties of Mg88.5Zn5Y6.5

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Creep Resistance ◽  
Room Temperature ◽  
High Thermal Stability ◽  
Long Period ◽  
Microstructures And Mechanical Properties

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.

scholarly journals Microstructure and Mechanical Properties of Dissimilar Friction Welding Ti-6Al-4V Alloy to Nitinol

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 109
Author(s):  
Ateekh Ur Rehman ◽  
Nagumothu Kishore Babu ◽  
Mahesh Kumar Talari ◽  
Yusuf Siraj Usmani ◽  
Hisham Al-Khalefah
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flow Stress ◽  
Intermetallic Compound ◽  
Ultimate Tensile Strength ◽  
Friction Welding ◽  
Welding Process ◽  
Weld Interface ◽  
Dissimilar Joints ◽  
Dissimilar Alloys

In the present study, a friction welding process was adopted to join dissimilar alloys of Ti-Al-4V to Nitinol. The effect of friction welding on the evolution of welded macro and microstructures and their hardnesses and tensile properties were studied and discussed in detail. The macrostructure of Ti-6Al-4V and Nitinol dissimilar joints revealed flash formation on the Ti-6Al-4V side due to a reduction in flow stress at high temperatures during friction welding. The optical microstructures revealed fine grains near the Ti-6Al-4V interface due to dynamic recrystallization and strain hardening effects. In contrast, the area nearer to the nitinol interface did not show any grain refinement. This study reveals that the formation of an intermetallic compound (Ti2Ni) at the weld interface resulted in poor ultimate tensile strength (UTS) and elongation values. All tensile specimens failed at the weld interface due to the formation of intermetallic compounds.

scholarly journals The Effect of Water Concentration in Ethyl Alcohol on the Environmentally Assisted Embrittlement of Austempered Ductile Irons

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 94
Author(s):  
Petar Janjatovic ◽  
Olivera Eric Cekic ◽  
Leposava Sidjanin ◽  
Sebastian Balos ◽  
Miroslav Dramicanin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cast Iron ◽  
Ultimate Tensile Strength ◽  
Ethyl Alcohol ◽  
Water Concentration ◽  
Different Types ◽  
Influence Of Water ◽  
Iron Material ◽  
Proof Strength

Austempered ductile iron (ADI) is an advanced cast iron material that has a broad field of application and, among others, it is used in contact and for conveyance of fluids. However, it is noticed that in contact with some fluids, especially water, ADI material becomes brittle. The most significant decrease is established for the elongation. However, the influence of water and the cause of this phenomenon is still not fully understood. For that reason, in this paper, the influence of different water concentrations in ethyl alcohol on the mechanical properties of ADI materials was studied. The test was performed on two different types of ADI materials in 0.2, 4, 10, and 100 vol.% water concentration environments, and in dry condition. It was found that even the smallest concentration of water (0.2 vol.%) causes formation of the embrittled zone at fracture surface. However, not all mechanical properties were affected equally and not all water concentrations have been critical. The highest deterioration was established in the elongation, followed by the ultimate tensile strength, while the proof strength was affected least.

scholarly journals Achievement of High Strength and Ductility in Al–Si–Cu–Mg Alloys by Intermediate Phase Optimization in As-Cast and Heat Treatment Conditions

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 647 ◽  
Author(s):  
Bingrong Zhang ◽  
Lingkun Zhang ◽  
Zhiming Wang ◽  
Anjiang Gao
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Intermediate Phase ◽  
High Strength ◽  
Mg Alloys ◽  
Artificial Ageing ◽  
Treatment Conditions ◽  
Eutectic Si

In order to obtain high-strength and high-ductility Al–Si–Cu–Mg alloys, the present research is focused on optimizing the composition of soluble phases, the structure and morphology of insoluble phases, and artificial ageing processes. The results show that the best matches, 0.4 wt% Mg and 1.2 wt% Cu in the Al–9Si alloy, avoided the toxic effect of the blocky Al2Cu on the mechanical properties of the alloy. The addition of 0.6 wt% Zn modified the morphology of eutectic Si from coarse particles to fine fibrous particles and the texture of Fe-rich phases from acicular β-Fe to blocky π-Fe in the Al–9Si–1.2Cu–0.4Mg-based alloy. With the optimization of the heat treatment parameters, the spherical eutectic Si and the fully fused β-Fe dramatically improved the ultimate tensile strength and elongation to fracture. Compared with the Al–9Si–1.2Cu–0.4Mg-based alloy, the 0.6 wt% Zn modified alloy not only increased the ultimate tensile strength and elongation to fracture of peak ageing but also reduced the time of peak ageing. The following improved combination of higher tensile strength and higher elongation was achieved for 0.6 wt% Zn modified alloy by double-stage ageing: 100 °C × 3 h + 180 °C × 7 h, with mechanical properties of ultimate tensile strength (UTS) of ~371 MPa, yield strength (YS) of ~291 MPa, and elongation to fracture (E%) of ~5.6%.

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