scholarly journals Study of erosion resistance of graphite MPG-7

Author(s):  
L. S. Belozerov ◽  
A. A. Kazin

The study focuses on the erosion resistance of graphite samples with an electrospark coating. To compare the experimental results, we chose titanium, tantalum, tungsten, stellite as a hardening coating. For erosion, we used an installation to obtain high-enthalpy gas flows, the installation combining a plasma gun and an aerodynamic device, by means of the latter a gas flow is formed.

2021 ◽  
Vol 11 (2) ◽  
pp. 682
Author(s):  
Gabriele Seitz ◽  
Farid Mohammadi ◽  
Holger Class

Calcium oxide/Calcium hydroxide can be utilized as a reaction system for thermochemical heat storage. It features a high storage capacity, is cheap, and does not involve major environmental concerns. Operationally, different fixed-bed reactor concepts can be distinguished; direct reactor are characterized by gas flow through the reactive bulk material, while in indirect reactors, the heat-carrying gas flow is separated from the bulk material. This study puts a focus on the indirectly operated fixed-bed reactor setup. The fluxes of the reaction fluid and the heat-carrying flow are decoupled in order to overcome limitations due to heat conduction in the reactive bulk material. The fixed bed represents a porous medium where Darcy-type flow conditions can be assumed. Here, a numerical model for such a reactor concept is presented, which has been implemented in the software DuMux. An attempt to calibrate and validate it with experimental results from the literature is discussed in detail. This allows for the identification of a deficient insulation of the experimental setup. Accordingly, heat-loss mechanisms are included in the model. However, it can be shown that heat losses alone are not sufficient to explain the experimental results. It is evident that another effect plays a role here. Using Bayesian inference, this effect is identified as the reaction rate decreasing with progressing conversion of reactive material. The calibrated model reveals that more heat is lost over the reactor surface than transported in the heat transfer channel, which causes a considerable speed-up of the discharge reaction. An observed deceleration of the reaction rate at progressed conversion is attributed to the presence of agglomerates of the bulk material in the fixed bed. This retardation is represented phenomenologically by mofifying the reaction kinetics. After the calibration, the model is validated with a second set of experimental results. To speed up the calculations for the calibration, the numerical model is replaced by a surrogate model based on Polynomial Chaos Expansion and Principal Component Analysis.


2021 ◽  
Vol 87 (2) ◽  
Author(s):  
Ivan A. Ivanov ◽  
V. O. Ustyuzhanin ◽  
A. V. Sudnikov ◽  
A. Inzhevatkina

A plasma gun for forming a plasma stream in the open magnetic mirror trap with additional helicoidal field SMOLA is described. The plasma gun is an axisymmetric system with a planar circular hot cathode based on lanthanum hexaboride and a hollow copper anode. The two planar coils are located around the plasma source and create a magnetic field of up to 200 mT. The magnetic field forms the magnetron configuration of the discharge and provides a radial electric insulation. The source typically operates with a discharge current of up to 350 A in hydrogen. Plasma parameters in the SMOLA device are Ti ~ 5 eV, Te ~ 5–40 eV and ni ~ (0.1–1)  × 1019 m−3. Helium plasma can also be created. The plasma properties depend on the whole group of initial technical parameters: the cathode temperature, the feeding gas flow, the anode-cathode supply voltage and the magnitude of the cathode magnetic insulation.


1999 ◽  
Vol 121 (2) ◽  
pp. 96-101 ◽  
Author(s):  
H. Baca ◽  
J. Smith ◽  
A. T. Bourgoyne ◽  
D. E. Nikitopoulos

Results from experiments conducted in downward liquid-gas flows in inclined, eccentric annular pipes, with water and air as the working fluids, are presented. The gas was injected in the middle of the test section length. The operating window, in terms of liquid and gas superficial velocities, within which countercurrent gas flow occurs at two low-dip angles, has been determined experimentally. The countercurrent flow observed was in the slug regime, while the co-current one was stratified. Countercurrent flow fraction and void fraction measurements were carried out at various liquid superficial velocities and gas injection rates and correlated to visual observations through a full-scale transparent test section. Our results indicate that countercurrent flow can be easily generated at small downward dip angles, within the practical range of liquid superficial velocity for drilling operations. Such flow is also favored by low gas injection rates.


Author(s):  
M. Kh. Gadzhiev ◽  
A. S. Tyuftyaev ◽  
Yu. M. Kulikov ◽  
M. A. Sargsyan ◽  
D. I. Yusupov ◽  
...  

Low-temperature plasma is used in metallurgy for steel alloying by nitrogen, deoxidization of magnetic alloys, obtaining of steels with particularly low carbon content, metal cleaning of nonmetallic inclusions, desulfurization and other refining processes. The wide application of those technologies is restrained by absence of reliable generators of low-temperature plasma (GLP) with sufficient resource of continuous operation. As a result of studies, a universal generator of high-enthalpy plasma jet of various working gases was created. The generator has expanding channel of the output electrode with an efficiency of ~60 % for argon working gas and ~80% for nitrogen and air. It was shown that the developed generator of low-temperature plasma ensures formation of a weakly diverging (2α = 12°) plasma jet with a diameter D = 5–12 mm, an enthalpy of 5–50 kJ/g and a mass average temperature of 5–10 kK, at a full electric power of the arc discharge of 5–50 kW and a plasma-forming gas flow rate of 1–3 g/s. Results of the study of propane additions to the plasma-forming gas effect on the state of cathodes with inserts made of pure tungsten, lanthanum tungsten, and hafnium presented. It was shown that a small propane addition (1%) to the plasma-forming gas, results in reducing effect of the insert material. Study of the GLP operation at arc current 100A with addition to the working gas nitrogen maximum possible volume of propane, which don’t disturb stability of arc showed that for the developed plasma generator at the nitrogen flow rate ~0,45 g/s, the propane flow rate was ~0,33 g/s (not more than ~73 % of the plasma-forming gas). The created high-resource GLP with changeable electrodes enables to obtain at the exit a high-enthalpy plasma flow of various gases (argon, nitrogen, air) and can be a prototype of more powerful plasmotrons of various technological application, in particular for plasma metallurgy.


Author(s):  
Ahmed Abdelwahab

The desire to achieve high discharge pressures at low manufacturing and maintenance costs has resulted in the development of a number of new positive displacement rotary compressor designs. The proposed design involves a compressor with a trochoidal casing geometry and a rotor orbiting the casing interior. This arrangement generates a varying trapped volume between the rotor and the casing thus providing the necessary compression for the compressor. The major advantage of this design is its inherent simple two-dimensional configuration which makes it a very cheap device to manufacture. Furthermore, the oil-flooded lubrication system used with this design not only acts as a lubricant but also as a coolant to the main gas flow and consequently improves the mechanical reliability of the compressor. This paper presents a complete design model developed to investigate the performance of the compressor. The geometrical, kinematic, and dynamic equations of the casing and rotor are derived. A model of the compressor thermodynamic cycle and gasdynamic performance is presented. A comparison between the developed model and the experimental results of a prototype compressor testing is presented. The comparison shows that the developed model indeed captures the compressor performance trends with considerable accuracy at the design conditions. Deviation between the model and experimental results at the off design conditions is due to inaccuracies in the inlet and exit port loss models at the off design conditions.


2020 ◽  
Vol 6 (1) ◽  
pp. 1-7
Author(s):  
Tatyana V. Kritskaya ◽  
Vladimir N. Zhuravlev ◽  
Vladimir S. Berdnikov

We have improved the well-known Czochralski single crystal silicon growth method by using two argon gas flows. One flow is the main one (15–20 nl/min) and is directed from top to bottom along the growing single crystal. This flow entrains reaction products of melt and quartz crucible (mainly SiO), removes them from the growth chamber through a port in the bottom of the chamber and provides for the growth of dislocation-free single crystals from large weight charge. Similar processes are well known and have been generally used since the 1970s world over. The second additional gas flow (1.5–2 nl/min) is directed at a 45 arc deg angle to the melt surface in the form of jets emitted from circularly arranged nozzles. This second gas flow initiates the formation of a turbulent melt flow region which separates the crystallization front from oxygen-rich convective flows and accelerates carbon evaporation from the melt. It has been confirmed that oxygen evaporated from the melt (in the form of SiO) acts as transport agent for nonvolatile carbon. Commercial process implementation has shown that carbon content in as-grown single crystals can be reduced to below the carbon content in the charge. Single crystals grown with two argon gas flows have also proven to have highly macro- and micro-homogeneous oxygen distributions, with much greater lengths of single crystal portions in which the oxygen concentration is constant and below the preset limit. Carbon contents of 5–10 times lower than carbon content in the charge can be achieved with low argon gas consumption per one growth process (15–20 nl/min vs 50–80 nl/min for conventional processes). The use of an additional argon gas flow with a 10 times lower flowrate than that of the main flow does not distort the pattern of main (axial) flow circumvention around single crystal surface, does not hamper the “dislocation-free growth” of crystals and does not increase the density of microdefects. This suggests that the new method does not change temperature gradients and does not produce thermal shocks that may generate thermal stresses in single crystals.


2021 ◽  
Vol 9 (10) ◽  
pp. 1061
Author(s):  
Kyeong-Ju Kong

Emission control devices such as selective catalytic reduction (SCR), exhaust gas recirculation (EGR), and scrubbers were installed in the compression ignition (CI) engine, and flow analysis of intake air and exhaust gas was required to predict the performance of the CI engine and emission control devices. In order to analyze such gas flow, it was inefficient to comprehensively analyze the engine’s cylinder and intake/exhaust systems because it takes a lot of computation time. Therefore, there is a need for a method that can quickly calculate the gas flow of the CI engine in order to shorten the development process of emission control devices. It can be efficient and quickly calculated if only the parts that require detailed observation among the intake/exhaust gas flow of the CI engine are analyzed in a 3D approach and the rest are analyzed in a 1D approach. In this study, an algorithm for gas flow analysis was developed by coupling 1D and 3D in the valve systems and comparing with experimental results for validation. Analyzing the intake/exhaust gas flow of the CI engine in a 3D approach took about 7 days for computation, but using the developed 1D–3D coupling algorithm, it could be computed within 30 min. Compared with the experimental results, the exhaust pipe pressure occurred an error within 1.80%, confirming the accuracy and it was possible to observe the detailed flow by showing the contour results for the part analyzed in the 3D zone. As a result, it was possible to accurately and quickly calculate the gas flow of the CI engine using the 1D–3D coupling algorithm applied to the valve system, and it was expected that it can be used to shorten the process for analyzing emission control devices, including predicting the performance of the CI engine.


2020 ◽  
Vol 219 ◽  
pp. 02001
Author(s):  
Nikolay Ilkevich ◽  
Tatyana Dzyubina ◽  
Zhanna Kalinina

This paper proposes taking into account new properties of gas supply systems in a mathematical model of flow distribution in comparison with the traditional formulation. The approach suggests introducing an arc coefficient, which allows for changes in the magnitude of gas flow passing along the arc, a vector of an increase in the arc throughput, and lower constraints on the gas flow along the arc. We also propose considering a new economic environment, namely, new criteria for optimizing the flow distribution and setting fictitious gas prices for consumers. These criteria enable us to take account of the priority gas supply to a definite group of consumers. As an example, the calculation of gas flows for the aggregated Unified Gas Supply System (UGSS) for 2030 is considered. This calculation takes into account the arc coefficients and the increase in the throughput of arcs.


Author(s):  
Fang Li ◽  
Shunsen Wang ◽  
Juan Di ◽  
Zhenping Feng

Abstract In order to study the effect of initial surface roughness on water droplet erosion resistance of last stage blade substrate of steam turbine, eight 17-4PH samples were grounded and velvet polished by different mesh metallographic sandpaper to establish sample with different initial surface roughness. The water droplet erosion experiments were carried out in the highspeed jet water erosion experiment system, and the mass and micro-morphology of each sample were measured by using precision electronic balance and ultra-depth of field microscope respectively at each experimental stage, and the measurement of water erosion trace width and maximum water erosion depth were also completed at the same time. On the basis of experiments, LS-DYNA was used for numerical simulation to verify the reliability of experimental results again. Results show that the smoother the initial surface of sample, then the smaller the mass loss, the stronger its water erosion resistance. On the contrary, the rougher the initial surface of sample, the more severe the surface irregularity, the more times the water droplets concentrated at the lowest point of pit when water droplets flow laterally after impact is completed, thus accelerating the formation of initial crack and lateral expansion, the poorer the water erosion resistance of sample. At same water erosion time, the smoother the sample surface, the later the complete erosion trace appear, the narrower the water erosion trace width. However, the maximum water erosion depth of sample is not affected by the initial surface roughness. The numerical simulation results are in good agreement with the experimental results.


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