scholarly journals Evaluation of Fuel Quality, Throughput Rate and Energy Consumption During Non-Industrial Wood Chip Production with Three PTO Driven Chippers

2021 ◽  
Vol 43 (1) ◽  
Author(s):  
Daniel Kuptz ◽  
Hans Hartmann
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Raw Materials ◽  
Wood Chip ◽  
Small Scale ◽  
Fuel Quality ◽  
Private Forest ◽  
High Quality ◽  
Throughput Rate ◽  
Stem Wood

Physical wood chip quality is essential for failure-free and low emission combustion in small-scale boilers ≤100 kW. In Bavaria, these furnaces are often operated by farmers or private forest owners that produce their own fuels using small to medium sized PTO-driven chippers. As secondary fuel processing steps such as industrial screening are usually too expensive for private forest owners, the selection of suitable raw materials and process parameters to directly produce high quality fuels during chipping are deemed especially relevant for this user group. In the present study, three commonly used small-scale chippers ≤150 kW, i. e. a drum, a spiral and a disc chipper where evaluated in terms of fuel quality, throughput rate and energy consumption during wood chip production. Chipping was done using stem wood of European beech and Norway spruce. Machine settings were the ones recommended by the chipper manufactures for the production of high quality fuels. Additional chipping variants included the use of different raw materials such as crown residues of European willow and varying machine settings including blunt knives, increasing spiral cut length, large screen mesh sizes or increased PTO speeds. Representive wood chip samples were taken after each trial and analysed in their physical fuel properties according to international standards for solid biofuels but also using a continuously measuring image analysis device to determine particle length and particle shape. For all three mobile chippers, wood chips with the particle size class »P31s« according to the revised ISO 17225-4:2021 could be produced when stem wood was used as assortment. Fine content of chips, i. e. particles ≤3.15 mm, was lowest for the spiral chipper and increased for the drum and disc chipper, especially when blunt knives or narrow screen meshes were used for chipping. At the same time, blunt knives increased the particle shape factor (PSF) of the bulk materials indicating a rather broken particle surface structure compared to clean cut particles. Throughput rate decreased and energy consumption increased when fuels with small particle size were produced, e. g. when narrow screen meshes or narrow chipping spirals were applied. This trend was particularly pronounced when blunt knives were used for chipping due to grinding of the material. All three chippers could be recommended for the production of high quality fuels for small-scale boilers when suitable machine settings and raw materials are applied for chipping.

scholarly journals Innovative heat-technology of processing phytoestrogenic raw materials into functional powders

2020 ◽  
Vol 84 (1) ◽  
pp. 16-21
Author(s):  
Zhanna Petrova ◽  
Kateryna Slobodianiuk
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Energy Saving ◽  
Raw Materials ◽  
High Energy ◽  
Drying Methods ◽  
Energy Costs ◽  
High Quality ◽  
Heat Technology ◽  
Vegetable Raw Materials

Outdated technologies in drying processes can lead to iПеrrational use of energy, as a consequence, high energy consumption and increased energy consumption. Therefore, the issues of energy saving and energy efficiency are the most important tasks to be solved. Nowadays, energy saving and energy efficiency are also part of the environmental problem. Ukraine, which has a unique geographical position for Europe, is fully supplied with natural resources, - one of the countries where there is inefficient use of energy resources. One of the energy-consuming areas of vegetable processing is drying. In the modern world, the issue of energy efficiency of drying methods is one of the most relevant areas of research. Convective drying of vegetable raw materials requires a rational use of regime parameters of the process corresponding to the biochemical properties of the processed object. The primary objectives of this area of processing of vegetable raw materials are to reduce energy costs and ensure high quality characteristics of the final product. This article presents the developed heat-technology for obtaining phytoestrogenic powder from soybeans and spinach. Which includes 3 stages: preliminary preparation of raw materials for drying; drying of thermolabile vegetable raw materials; dispersion and packaging of the obtained phytoestrogenic powder. As a result of previously conducted comprehensive research, it was found that the use of heat technology reduces energy costs at the stage of preparation of raw materials through the improvement of existing hydrothermal treatment of soybeans, as well as energy savings of 21% through the use of developed step modes. Studies of the qualitative characteristics of the obtained phytoestrogenic powder confirm the high quality of the final product.

scholarly journals Research on the Grinding Energy Density in a Jet Mill

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2008
Author(s):  
Dariusz Urbaniak ◽  
Henryk Otwinowski ◽  
Tomasz Wyleciał ◽  
Vladimir Pavlovich Zhukov ◽  
Aleksei Yevgenyevich Barochkin ◽  
...  
Keyword(s):  
Particle Size ◽  
Grain Size ◽  
Energy Consumption ◽  
Raw Materials ◽  
Thermodynamic Theory ◽  
Raw Material ◽  
Grinding Process ◽  
Volumetric Density ◽  
Comminution Process ◽  
New Material

Raw materials are used in many industrial technologies. The raw material frequently has to be prepared as an intermediate with an appropriate particle size distribution, which requires the use of grinding. In grinding processes, energy consumption is a very important profitability criterion for the applied particular size reduction technology. The paper describes the comminution process that takes place in the jet mill using a modified form of the thermodynamic theory of grinding. In this theory, new material characteristics have been added: the surface and volumetric density of grinding energy. The thermodynamic theory is a combination of the classical Kick’s theory and the modified form of Rittinger’s theory. The tested physical magnitudes are a measure of the energy consumption of the grinding process. They describe the energy that must be provided in the grinding process to overcome interactions between particles related to the volume and surface of the material. Knowledge of these magnitudes is necessary to model thermomechanical phenomena in the solid state. The paper presents the results of research on comminution in a jet mill, on the basis of which the values of the tested material magnitudes were determined. It is graphically shown how the values of the tested magnitudes depend on the grain size of the ground samples.

Steel—a Metal and a Material

1989 ◽  
Vol 203 (1) ◽  
pp. 1-8
Author(s):  
C E H Morris
Keyword(s):  
Energy Consumption ◽  
Developing World ◽  
Raw Materials ◽  
High Quality ◽  
The Past ◽  
Offshore Installations ◽  
Education Training ◽  
Selection Of

This lecture, given by the President of the Institute of Metals, reviews some of the changes that have occurred in steelmaking during the past 50 years, and illustrates how steel has become an important part of the developing world of materials. It describes how selection of high-quality raw materials and changes in methods and scale of production have resulted in improved output, reduced energy consumption, and materials suitable for present-day applications such as offshore installations. It discusses the importance of materials for all engineers and related disciplines, and then outlines how the Institution of Mechanical Engineers and the Institute of Metals might together influence education, training and qualifications in complementary areas.

Microstructural characterization of laser-melted/roller-quenched dicalcium silicate

1988 ◽  
Vol 46 ◽  
pp. 582-583
Author(s):  
C. J. Chan ◽  
K. R. Venkatachari ◽  
W. M. Kriven ◽  
J. F. Young
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Shape Change ◽  
Microstructural Characterization ◽  
Particle Size Effect ◽  
Dicalcium Silicate ◽  
Laser Melting ◽  
Uniform Size ◽  
Cell Shape Change ◽  
Wide Range

Dicalcium silicate (Ca2SiO4) is a major component of Portland cement. It has also been investigated as a potential transformation toughener alternative to zirconia. It has five polymorphs: α, α'H, α'L, β and γ. Of interest is the β-to-γ transformation on cooling at about 490°C. This transformation, accompanied by a 12% volume increase and a 4.6° unit cell shape change, is analogous to the tetragonal-to-monoclinic transformation in zirconia. Due to the processing methods used, previous studies into the particle size effect were limited by a wide range of particle size distribution. In an attempt to obtain a more uniform size, a fast quench rate involving a laser-melting/roller-quenching technique was investigated.The laser-melting/roller-quenching experiment used precompacted bars of stoichiometric γ-Ca2SiO4 powder, which were synthesized from AR grade CaCO3 and SiO2xH2O. The raw materials were mixed by conventional ceramic processing techniques, and sintered at 1450°C. The dusted γ-Ca2SiO4 powder was uniaxially pressed into 0.4 cm x 0.4 cm x 4 cm bars under 34 MPa and cold isostatically pressed under 172 MPa. The γ-Ca2SiO4 bars were melted by a 10 KW-CO2 laser.

Determination of grinding parameters of fenugreek seed

1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Moisture Content ◽  
Specific Energy ◽  
Feed Rate ◽  
Average Particle Size ◽  
Specific Energy Consumption ◽  
Average Particle ◽  
Fenugreek Seeds ◽  
Fenugreek Seed

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  

TECHNOLOGICAL ASPECTS OF HIGH QUALITY RAW MATERIAL OBTAINING FOR PECTIN PRODUCTION

1970 ◽  
pp. 47-50
Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun
Keyword(s):  
Raw Materials ◽  
Thermal Characteristics ◽  
Environmental Safety ◽  
Raw Material ◽  
High Quality ◽  
Temperature Conductivity ◽  
Drying Temperature ◽  
Plant Raw Materials ◽  
Gel Forming Ability

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.

Water Pollution Abatement in Small Paper Mills in India

1988 ◽  
Vol 20 (1) ◽  
pp. 37-48 ◽  
Author(s):  
L. Panneerselvam
Keyword(s):  
Water Pollution ◽  
Wastewater Treatment ◽  
Raw Materials ◽  
Pollution Abatement ◽  
Pulp And Paper ◽  
Operating Costs ◽  
Small Scale ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Recovery System

In order to reduce the demand for the forest based raw materials by the organised industrial sectors like the large integrated pulp and paper mills, the Government of India started promoting several small-scale pulp and paper mills based on non-wood agricultural residue raw materials. However promotion of these small mills has created another environmental problem i.e. severe water pollution due to non-recovery of chemicals. Because of the typical characteristics like high silica content etc. of the black liquor produced and the subsequent high capital investment needed for a recovery system, it is not economically feasible for the small Indian mills to recover the chemicals. While the quantity of wastewater generated per tonne of paper produced by a small mill is same as from a large integrated pulp and paper mill with a chemical recovery system, their BOD load is four times higher, due to non recovery of chemicals. However the existing wastewater disposal standards are uniform for large and small mills for e.g. 30 mg BOD/l. To meet these standards, the small mills have to install a capital intensive wastewater treatment plant with heavy recurring operating costs. Therefore the feasible alternative is to implement various pollution abatement measures, with the objective of not only reducing the fibre/chemical loss but also to reduce the investment and operating costs of the final wastewater treatment system. To illustrate this approach, a case study on water pollution abatement and control in a 10 TPD mill, will be discussed.

scholarly journals Improvement of Enzymatic Saccharification of Cellulose-Containing Raw Materials Using Aspergillus niger

Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1360
Author(s):  
Ekaterina Budenkova ◽  
Stanislav Sukhikh ◽  
Svetlana Ivanova ◽  
Olga Babich ◽  
Vyacheslav Dolganyuk ◽  
...  
Keyword(s):  
Enzymatic Hydrolysis ◽  
Aspergillus Niger ◽  
Filter Paper ◽  
Raw Materials ◽  
Enzymatic Saccharification ◽  
Wood Chip ◽  
Cellulase Activity ◽  
Wood Chips ◽  
Acid Pretreatment ◽  
Hydrolysis Of

Enzymatic hydrolysis of cellulose-containing raw materials, using Aspergillus niger, were studied. Filter paper, secondary cellulose-containing or starch-containing raw materials, miscanthus cellulose after alkaline or acid pretreatment, and wood chip cellulose, were used as substrates. The study focused on a wild A. niger strain, treated, or not (control), by ultraviolet (UV) irradiations for 45, 60, or 120 min (UV45, UV60, or UV120), or by UV irradiation for 120 min followed by a chemical treatment with NaN3 + ItBr for 30 min or 80 min (UV120 + CH30 or UV120 + CH80). A mixture of all the A. niger strains (MIX) was also tested. A citrate buffer, at 50 mM, wasthe most suitable for enzymatic hydrolysis. As the UV exposure time increased to 2 h, the cellulase activity of the surviving culturewas increased (r = 0.706; p < 0.05). The enzymatic activities of the obtained strains, towards miscanthus cellulose, wood chips, and filter paper, were inferior to those obtained with commercial enzymes (8.6 versus 9.1 IU), in some cases. Under stationary hydrolysis at 37 °C, pH = 4.7, the enzymatic activity of A. niger UV120 + CH30 was 24.9 IU. The enzymatic hydrolysis of secondary raw materials, using treated A. niger strains, was themost effective at 37 °C. Similarly, the most effective treatment of miscanthus cellulose and wood chips occurred at 50 °C. The maximum conversion of cellulose to glucose was observed using miscanthus cellulose (with alkaline pretreatment), and the minimum conversion was observed when using wood chips. The greatest value of cellulase activity was evidenced in the starch-containing raw materials, indicating that A. niger can ferment not only through cellulase activity, but also via an amylolytic one.

scholarly journals Leaching Behaviour of Construction and Demolition Wastes and Recycled Aggregates: Statistical Analysis Applied to the Release of Contaminants

2021 ◽  
Vol 11 (14) ◽  
pp. 6265
Author(s):  
Alessandra Diotti ◽  
Giovanni Plizzari ◽  
Sabrina Sorlini
Keyword(s):  
Particle Size ◽  
Statistical Analysis ◽  
Raw Materials ◽  
Primary Source ◽  
Recycled Aggregates ◽  
Critical Parameters ◽  
Material Particle ◽  
Analysis Methodology ◽  
Construction And Demolition Wastes ◽  
Leaching Behaviour

Construction and demolition wastes represent a primary source of new alternative materials which, if properly recovered, can be used to replace virgin raw materials partially or totally. The distrust of end-users in the use of recycled aggregates is mainly due to the environmental performance of these materials. In particular, the release of pollutants into the surrounding environment appears to be the aspect of greatest concern. This is because these materials are characterized by a strong heterogeneity which can sometimes lead to contaminant releases above the legal limits for recovery. In this context, an analysis of the leaching behaviour of both CDWs and RAs was conducted by applying a statistical analysis methodology. Subsequently, to evaluate the influence of the particle size and the volumetric reduction of the material on the release of contaminants, several experimental leaching tests were carried out according to the UNI EN 12457-2 and UNI EN 12457-4 standards. The results obtained show that chromium, mercury, and COD are the most critical parameters for both CDWs and RAs. Moreover, the material particle size generally affects the release of contaminants (i.e., finer particles showed higher releases), while the crushing process does not always involve higher releases than the sieving process.

scholarly journals Mining Wastes of an Albite Deposit as Raw Materials for Vitrified Mullite Ceramics

Minerals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 232
Author(s):  
Pedro J. Sánchez-Soto ◽  
Eduardo Garzón ◽  
Luis Pérez-Villarejo ◽  
George N. Angelopoulos ◽  
Dolores Eliche-Quesada
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Phase Evolution ◽  
Particle Size Analysis ◽  
Size Analysis ◽  
Mining Wastes ◽  
X Ray Diffraction ◽  
X Ray ◽  
Maximum Value

In this work, an examination of mining wastes of an albite deposit in south Spain was carried out using X-ray Fluorescence (XRF), X-ray diffraction (XRD), particle size analysis, thermo-dilatometry and Differential Thermal Analysis (DTA) and Thermogravimetric (TG) analysis, followed by the determination of the main ceramic properties. The albite content in two selected samples was high (65–40 wt. %), accompanied by quartz (25–40 wt. %) and other minor minerals identified by XRD, mainly kaolinite, in agreement with the high content of silica and alumina determined by XRF. The content of Na2O was in the range 5.44–3.09 wt. %, being associated with albite. The iron content was very low (<0.75 wt. %). The kaolinite content in the waste was estimated from ~8 to 32 wt. %. The particle size analysis indicated values of 11–31 wt. % of particles <63 µm. The ceramic properties of fired samples (1000–1350 °C) showed progressive shrinkage by the thermal effect, with water absorption and open porosity almost at zero at 1200–1250 °C. At 1200 °C, the bulk density reached a maximum value of 2.38 g/cm3. An abrupt change in the phase evolution by XRD was found from 1150 to 1200 °C, with the disappearance of albite by melting in accordance with the predictions of the phase diagram SiO2-Al2O3-Na2O and the system albite-quartz. These fired materials contained as main crystalline phases quartz and mullite. Quartz was present in the raw samples and mullite was formed by decomposition of kaolinite. The observation of mullite forming needle-shape crystals was revealed by Scanning Electron Microscopy (SEM). The formation of fully densified and vitrified mullite materials by firing treatments was demonstrated.

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