scholarly journals Parameter optimization via the Taguchi method to improve the mechanical properties of bamboo particle reinforced polylactic acid composites

BioResources ◽  
2021 ◽  
Vol 16 (1) ◽  
pp. 1914-1939
Author(s):  
R. Nurul Fazita ◽  
Nurnadia Johary ◽  
H. P. S. Abdul Khalil ◽  
Najieha Norazli ◽  
A. Azniwati ◽  
...  

Reinforcement with natural fibres is a common method to improve impact properties of poly(lactic acid) (PLA). In this study, composites made from PLA and bamboo particles were melt-compounded in a twin-screw extruder and formed by compression moulding. Tensile, flexural, and impact tests were conducted. Particle size (A), particle loading (B), screw speed (C), and die temperature (D) were varied at three levels. Tensile strength and modulus, flexural strength and modulus, and impact strength were the response variables. The experiment design was based on Taguchi’s (L9) orthogonal array. Through variance analysis, the particle loading was found to be the dominant factor influencing the mechanical properties, followed by die temperature. The optimum parameters were validated with a confirmation test. The results showed a noticeable improvement of impact properties compared to neat PLA by 55%, without compromising tensile and flexural properties. Flexural strength, flexural modulus, and tensile modulus of the composites were greater than that of pure PLA. However, only tensile strength was reduced by about 28% compared to pure PLA. Importantly, the DOE method with maximizing the desirability properties was found to be an effective systematic approach to identify an optimal parameter setting of the extrusion moulding process.

2021 ◽  
Vol 32 (2) ◽  
pp. 87-104
Author(s):  
Pui-Voon Yap ◽  
Ming-Yeng Chan ◽  
Seong-Chun Koay

This research work highlights the mechanical properties of multi-material by fused deposition modelling (FDM). The specimens for tensile and flexural test have been printed using polycarbonate (PC) material at different combinations of printing parameters. The effects of varied printing speed, infill density and nozzle diameter on the mechanical properties of specimens have been investigated. Multi-material specimens were fabricated with acrylonitrile butadiene styrene (ABS) as the base material and PC as the reinforced material at the optimum printing parameter combination. The specimens were then subjected to mechanical testing to observe their tensile strength, Young’s modulus, percentage elongation, flexural strength and flexural modulus. The outcome of replacing half of ABS with PC to create a multi-material part has been examined. As demonstrated by the results, the optimum combination of printing parameters is 60 mm/s printing speed, 15% infill density and 0.8 mm nozzle diameter. The combination of ABS and PC materials as reinforcing material has improved the tensile strength (by 38.46%), Young’s modulus (by 23.40%), flexural strength (by 23.90%) and flexural modulus (by 37.33%) while reducing the ductility by 14.31% as compared to pure ABS. The results have been supported by data and graphs of the analysed specimens.


2011 ◽  
Vol 217-218 ◽  
pp. 347-352 ◽  
Author(s):  
Chun Xia He ◽  
Jun Jun Liu ◽  
Pan Fang Xue ◽  
Hong Yan Gu

The influence of the rice husks powder (RHP) content and its particle size distribution on the composite’s tensile strength, fracturing elongation ratio, flexural strength and flexural elastic modulus has been investigated. Respective water absorption and thermal properties of PP composites incorporated with different proportion of RHP have also been analyzed. The microstructure of fractured surfaces was further observed in scanning electron microscopy (SEM). The results showed that the composites with RHP of 245 μm have higher mechanical properties. The tensile strength and fracturing elongation ratio decrease with the increase of RHP content, and reach peak values in 30% RHP content. Water absorption and volume expansion ratio of the composite increase with the increasing of RHP content. Flexural strength and flexural modulus decrease after water absorption. When PHR content is low, the RHP particles are well distributed and the interface of RHP and PP is smooth. When PHR content is higher, the RHP particles tend to agglomerate, leading to poorer interface and lower mechanical properties, the composite failed with brittle fracture.


2019 ◽  
Vol 27 (1(133)) ◽  
pp. 37-44
Author(s):  
Marcin Barburski ◽  
Mariusz Urbaniak ◽  
Sanjeeb Kumar Samal

In this article, the mechanical properties of biaxial and triaxial woven aramid fabric and respective reinforced composites were investigated. Both fabrics had the same mass/m2. The first part of the experimental investigation was focused on the mechanical properties of different non-laminated aramid fabrics (biaxial and triaxial). The second part was concerned with the mechanical properties of composites made of a different combination of layers of fabric reinforced with an epoxy resin matrix in the order of biaxial+biaxial, trixial+triaxial and biaxial+triaxial. The composites were tested for tensile strength, flexural strength, strain and Young’s and flexural modulus. It can be seen from the results that the density and direction of the yarns are the most important parameters for determination of the strength of the fabric reinforced composite. The biaxial composite clearly showed better tensile strength, while the bi-tri axial order showed good flexural strength compared to the other composite combinations. These fabric reinforced composites have suitable applications in the areas of medical, protection and in the automotive industries.


2013 ◽  
Vol 830 ◽  
pp. 172-175
Author(s):  
Cheng Zhi Chuai ◽  
Zhi Zhang

Ethylene glycol (EG) and polyethylene glycol (PEG) were added as plasticizers to improve the processing performance of cellulose acetate (CA). The CA with 30% plasticizers were melted by HAAKE at 200 °C. The effects of EG and PEG (degree of polymerization in 200-800) on rheological properties and mechanical properties of CA were investigated. The results show that the plasticizing time, equilibrium torque and melt viscosity of the plasticizing system increase with the increase of PEG molecular weight, while the processing performance decreased. The tensile strength of the system decrease as the PEG molecular weight increased. The plasticizing system which contents 30% PEG-200(degree of polymerization is 200) shows the maximum elongation at break. The minimum values appeared in both flexural strength and flexural modulus in the CA/PEG-200 system.


2016 ◽  
Vol 47 (3) ◽  
pp. 390-407 ◽  
Author(s):  
Jianxia Yang ◽  
Luping Zhu ◽  
Zhuo Yang ◽  
Lan Yao ◽  
Yiping Qiu

Natural cellulose fiber reinforced biopolymer composites have attracted increasing attention due to environmental concerns. However, these fibers have relatively low mechanical properties and poor interfacial adhesion with matrices, limiting their composite mechanical properties. This study investigates the synergistic effect of two recently developed techniques to maximize the mechanical performance of ramie/poly (lactic acid) laminated composites, namely alkali treatment to loosen fiber molecular structure and to increase fiber surface roughness and subsequent cyclic loading treatment to fabrics to increase their tensile strength and modulus. The results show that the treated fabrics have increased crystallinity and crystal orientation factor as well as better orientation of fibers and more uniform structures, leading to 11% improvement in fabric tensile strength and 57% enhancement of tensile strength (90.9 MPa), 48% higher tensile modulus (5.6 GPa), 18% higher flexural strength (149.4 MPa), and 91% higher flexural modulus (8.2 GPa) for the corresponding composites. Meanwhile, postmortem analysis shows that better interfacial adhesion is achieved using this approach.


2016 ◽  
Vol 30 (3) ◽  
pp. 341-357 ◽  
Author(s):  
Qin Tian ◽  
Shuhao Qin ◽  
Fuzhong Wu ◽  
Huixin Jin ◽  
Ming Yang ◽  
...  

Polypropylene (PP)/ethylene acrylic acid (EAA)/maleic anhybride-grafted PP (PP- g-MA)/organoclay nanocomposites were prepared using the melt mixing technique, and PP- g-MA and EAA were employed as the compatibilizers. The sodium montmorillonite (MMT) were pretreated with high-speed airflow pulverization method and then grafted using γ-glycidoxypropyltrimethoxysilane, followed by modification using trihexyltetradecylphosphonium chloride cation with supercritical carbon dioxide as the reaction medium (the obtained product was abbreviated as OGMMT). The modification of MMT was characterized by thermogravimetric analysis, X-ray diffraction (XRD), and scanning electron microscopy. The effect of organoclay content on microstructure and mechanical properties of PP/EAA/PP- g-MA/OGMMT nanocomposites was investigated by XRD, transmission electron microscopy, dynamic mechanical analysis, tensile strength, notched impact strength, flexural strength, and flexural modulus. The results show that the OGMMT has a high weight loss, a large d-spacing increment, and exfoliation predomination structure. The addition of compatibilizers benefited the formation of exfoliated structure and the dispersion of OGMMT in PP matrix, and hence, enhanced the storage modulus ( G′) below the glass transition temperature ( Tg), storage modulus ( G″), Tg, tensile strength, flexural strength, and flexural modulus of the nanocomposites. Furthermore, with the increasing OGMMT content, the nanocomposites exhibited very inconsiderable alteration in the clay dispersion level and enhanced G′ below the Tg, G″, tensile strength, flexural strength, and flexural modulus of the nanocomposites, whereas the Tg was invariant. As a whole, the introduction of compatibilizers and OGMMT led to the reduction of notched impact strength, which also nearly linearly decreased with increasing clay content.


2014 ◽  
Vol 910 ◽  
pp. 153-156
Author(s):  
Ching Wen Lou ◽  
Jo Mei Liao ◽  
Zheng Lan Lin ◽  
Jia Horng Lin

This study uses carbon fibers (CF) to reinforce polylactic acid (PLA) matrices to form CF/PLA biocomposites. Tensile test, flexural test, and impact test are performed on biocomposites to evaluate their mechanical properties. The results of tests show that an increment of the CF content results in an increase in tensile strength, flexural strength, flexural modulus, and impact strength. The combination of 15 wt% CF provides the resulting biocomposites with a 72 % increase in tensile strength, a 322 % increase in flexural modulus, and a 96 % increase in impact strength.


2011 ◽  
Vol 471-472 ◽  
pp. 674-679 ◽  
Author(s):  
I.S. Aji ◽  
E.S. Zainuddin ◽  
Abdan Khalina ◽  
S.M. Sapuan

This work is aimed at achieving optimum processing parameters for Kenaf/PALF/HDPE. Processing parameters like temperature, speed of rotor and duration of composite mixing in an internal mixer were examined. Oven conditioned and unconditioned specimen were prepared and tested. The best tensile strength and tensile modulus were obtained at an optimum processing parameters of 190oC, 40rpm, and 15min for temperature of processing, speed of rotor and duration of mixing respectively, while 190oC, 40rpm and 20min gave the best flexural strength and 190oC, 40rpm and 25min for flexural modulus. Conditioning of composite tends to reduce its tensile modulus while increasing its strength and flexural modulus. All samples were produced at only 10w%(mass) of fibre in the composite at 1:1 and less than 0.3mm fibre ratio and length respectively. Utilization of these parameters according to end requirement can help in achieving optimum mechanical properties on hybridized composites.


2015 ◽  
Vol 40 (4) ◽  
pp. 396-402 ◽  
Author(s):  
NM Martins ◽  
GU Schmitt ◽  
HL Oliveira ◽  
MM Madruga ◽  
RR Moraes ◽  
...  

SUMMARY This study investigated the influence of digital manipulation of a composite resin (Z250; 3M ESPE, St Paul, MN, USA) with gloves contaminated with powder and/or human stimulated saliva on the mechanical properties and incremental layer debonding of the restorative. The six groups tested were powdered gloves with or without saliva, powder-free gloves with or without saliva, powdered gloves with saliva cleaned with 70% ethanol, and no digital manipulation or contamination (control). Diametral tensile strength, flexural strength, flexural modulus, and incremental layer shear bond strength were evaluated. Each composite increment was digitally manipulated for 10 seconds. Data from each test were separately analyzed using analysis of variance and the Student-Newman-Keuls test (α=0.05). No significant differences for diametral tensile strength were observed. Manipulation of the composite using powder-free gloves with saliva or using gloves cleaned with ethanol generated higher flexural strength and modulus compared to the other groups. The control group and the group manipulated using powdered gloves with saliva generally showed lower mechanical performances. Lower incremental layer bond strength was observed for the group manipulated with powdered gloves without saliva. The control group and the groups manipulated with powdered gloves with saliva or cleaned with ethanol showed higher shear bond strengths. Most of the failures were cohesive. In conclusion, digital manipulation might be important for the composite resin to achieve better mechanical performance and incremental layer bond strength, provided that the gloves are not contaminated. Cleaning the gloves with ethanol might avoid the negative effects of digital manipulation using contaminated gloves.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Kusmono ◽  
Zainal Arifin Mohd Ishak

Unsaturated polyester (UP)/glass fiber/clay composites were prepared by hand layup method. The effect of clay loading on the morphological and mechanical properties of UP/glass fiber composites was investigated in this study. X-ray diffraction (XRD) was used to characterize the structure of the composites. The mechanical properties of the composites were determined by tensile, flexural, unnotched Charpy impact and fracture toughness tests. XRD results indicated that the exfoliated structure was found in the composite containing 2 wt% of clay while the intercalated structure was obtained in the composite with 6 wt% of clay. The tensile strength, flexural strength, and flexural modulus of the composites were increased in the presence of clay. The optimum loading of clay in the UP/glass fiber composites was attained at 2 wt%, where the improvement in in tensile strength, flexural strength, and flexural modulus was approximately 13, 21, and 11%, respectively. On the other hand, the highest values in impact toughness and fracture toughness were observed in the composites with 4 wt% of clay.


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